Contents Technical appendix Technical appendix Technical appendix Sensor Actuator Interface Passive – Overview W.2 Coding systems W.4 Sensor Actuator Interface Passive – Connection plan W.9 Cable overview W.10 Drilling templates W.12 Resistence Charts W.22 W 2001350000 – 2015/2016 W.1 Technical appendix Sensor Actuator Interface Passive – Overview Sensor Actuator Interface Passive – Overview Technical data W Material data Insulating material – Housing – Contact carrier – Contact Base material – Screw socket Temperature range °C – Housing Colour – PG & contact carrier Cable sheathing Cable type O-ring Housing seal Type of connection, hood version Clamping range mm2 AWG No. Stripping length, hood version mm Stripping length, screw version mm Stripping length, tension clamp version mm Contact surface – BL3.5 / B2L Contact base material – BL3.5 / B2L Torques – Hoods Nm – Blanking plugs Nm Mechanical data Ingress Protection Class* IP Suitability for cable carrier cycles at 15d IDC connection Max. connect. frequency of a cable with same cross-section Stripping length mm Conductor cross-section (flexible) mm2 Smallest strand diameter mm Conductor insulation material Conductor outside diameter mm Cable outside diameter mm Pin assignment Electrical data to VDE 110 (Apr 97) Operating voltage VMax. current carrying capacity per I/O signal A – total with single supply A – total with dual supply A Rated voltage Veff Test voltage kVeff Pollution severity Insulation resistance Ω Other data Dimensions see chapter G Fixing holes see chapter G Function indicators – for operating voltage – for I/O function Current isolation (SAI-… -M) Cable strain relief (SAI-… -M) Max. cable diameter (SAI-… -M) mm * only when plugged in and secured W.2 M5 PA 6 GF PA66 CuSn4 CuZn, nickel-plated –25 …+90 grey, RAL 7032 PUR PUR/PVC Viton 67 1 Mio. 15d M8 PBT (UL 94 V0) PBT (UL 94 V0) CuSn6 CuZn, nickel-plated –20…+90 grey, RAL 7032 black PUR halogen-free Viton tension clamp 0.08…1.0 28…18 100 – 7 tin M12 PBT (UL 94 V0) PBT (UL 94 V0) CuSn6 CuZn, nickel-plated –20…+90 grey, RAL 7032 black PUR halogen-free, UL Viton foamed PUR screw/tension clamp 0.08…1.5 22…14 100 7 10 tin Cu alloy Cu alloy 0.8 0.5 0.8 0.5 68 (M16/M23 IP 67) 1 Mio. 15d 68 2 Mio. 10d – – – – – – – 10 … 30 1 3 – 24 10 … 30 2 (Derating) 8 – 32 1.0 3 > 109 10 … 30 2 (Derating) 10 (9 A for F-version) 2 x 8 = 16 32 1.0 3 > 109 1 x LED, green 1 x LED, yellow (per function) 1 x LED, green 1 x LED, yellow (per function) – M20 10–14 2 x LED, green 1 x LED, yellow (per function) via 2 jumper plugs M20 6–12 2001350000 – 2015/2016 Technical appendix Sensor Actuator Interface Passive – Overview Technical data Material data Insulating material – Housing – Contact carrier – Contact Base material – Screw socket Temperature range °C – Housing Colour – PG & contact carrier Cable sheathing Cable type O-ring Housing seal Type of connection, hood version Clamping range mm2 AWG No. Stripping length, hood version mm Stripping length, screw version mm Stripping length, tension clamp version mm Contact surface – BL3.5 / B2L Contact base material – BL3.5 / B2L Torques – Hoods Nm – Blanking plugs Nm Mechanical data Ingress Protection Class* IP Suitability for cable carrier cycles at 15d IDC connection Max. connect. frequency of a cable with same cross-section Stripping length mm Conductor cross-section (flexible) mm2 Smallest strand diameter mm Conductor insulation material Conductor outside diameter mm Cable outside diameter mm Pin assignment Electrical data to VDE 110 (Apr 97) Operating voltage VMax. current carrying capacity per I/O signal A – total with single supply A – total with dual supply A Rated voltage Veff Test voltage kVeff Pollution severity Insulation resistance Ω Other data Dimensions see chapter G Fixing holes see chapter G Function indicators – for operating voltage – for I/O function Current isolation (SAI-… -M) Cable strain relief (SAI-… -M) Max. cable diameter (SAI-… -M) mm * only when plugged in and secured 2001350000 – 2015/2016 IDC PBT (UL 94 V0) PBT (UL 94 V0) CuZn, pre-nickeled & gold-plated CuZn, nickel-plated –20 … +90 grey, RAL 7032 black PUR PUR/PVC Viton foamed PUR screw/tension clamp 0.08 … 1.5 22 … 14 100 7 10 tin M12 Push-Pull PA 6 GF PBT (UL 94 V0) CuSn6 CuZn, nickel-plated –25 ... +80 grey, RAL 7032 black PUR halogen-free, UL Viton foamed PUR tension clamp 0.08 … 1.5 22 … 14 100 7 10 tin Cu alloy Cu alloy 0.8 0.5 0.8 67 1 Mio. 15d 68 2 Mio. 10d 10 15 … 20 0.25 … 0.5 0.1 PVC/PE/PUR 1.2 … 1.6 3.5 … 5.0 see next page 10 … 30 2 (Derating) 10 (9 A for F-version) 2 x 8 = 16 32 1.0 2 > 109 10 … 30 2 10 2 x LED, green 1 x LED, yellow (per function) via 2 jumper plugs M20 6–12 1 x LED, green 1 x LED, yellow (per function) 32 1.0 3 W M20 6–12 W.3 Technical appendix Coding systems Contact assignment SAI-M/SAI-F – IDC 3-pole: 4-pole: M23 12-pole: 12 9 8 1 10 7 2 PO 6 5 11 4 3 Male 10 9 1 8 12 2 7 SO 3 4 11 5 6 Female 19-pole: 19 12 18 17 11 1 10 2 13 9 16 3 PO 8 4 7 5 14 15 6 W W.4 Male 19 12 18 13 1 11 10 2 3 17 14 9 SO 4 8 5 7 16 6 15 Female Pole Colour code Assignment 1 2 3 brown white blue + 24 V DC input/output 0 V DC Pole Colour code Assignment 1 2 3 4 brown no colour blue black + 24 V DC input/output 2 0 V DC input/output 1 Pole Colour code Plug-in station Contact M12 1 2 3 4 5 6 7 8 9 10 11 12 Pole white green yellow grey pink red black violet blue (–) blue (–) brown (+) green-yellow (PE) Colour code 1 2 3 4 5 6 7 8 1– 8 1– 8 1– 8 1– 8 Plug-in station 4 4 4 4 4 4 4 4 3 3 1 5 Contact M12 1 2 3 4 5 7 8 9 10 11 13 14 15 16 17 18 6 12 19 violet red grey red/blue green grey/pink white/green white/yellow white/grey black yellow/brown brown/green white yellow pink grey/brown blue (–) green-yellow (PE) brown (+) 8 6 4 2 2 1 3 5 7 7 6 4 1 3 5 8 1– 8 1– 8 1– 8 4 4 4 2 4 2 2 2 2 4 2 2 4 4 4 2 3 5 1 2001350000 – 2015/2016 Coding systems Round connectors are used for wiring sensors, actuators and data cables. To prevent wiring errors, there are different coding systems: for M12, the plug-in connectors are coded A, B and D. The M12 A-coded plug-in connector is available with 3 to 5 pins, 8 and 12 pins. There is no coding for M8 and M5. Technical appendix Coding systems for round connectors The arrangement of the pins in the M8 plug-in connector (asymmetrical) rules out the possibility of 3- and 4-pole M8 plug-in connectors being connected together. In the case of M5 plug-in connectors, 3- and 4-pole plug-in connectors can be connected together since the pins are symmetrically arranged. Pin-Belegungen Pin-Belegungen und und Kodierungen Kodierungen A-coded, M12, Sensor wiring A-kodiert A-kodiert 2- to 5-pole: 2 2 2 2 1 1 3 3 4 4 5 5 5 5 Male 3 3 A-coded, M12, PROFIBUS-PA 4 A-kodiert 4 A-kodiert 1 1 8 8 7 7 5 5 2 2 6 6 2- to 5-pole: 1 1 3 B-kodiert 3 B-kodiert 1 1 4 4 10 10 3 3 2 2 5 5 42 42 Male 1 1 1 1 35 35 2 2 9 9 63 63 7 7 8 85 5 4 4 1 1 4 4 12 12 8 8 5 5 6 6 7 7 C-kodiert C-kodiert B-kodiert B-kodiert 4 4 11 11 3 3 2 2 2 PE 2 PE Assignment 1 2 3 4 5 brown white blue black grey Housing + 24 V DC input/output 2* 0 V DC input/output 1 FE shield** *) = only 5-pole version **) = only with shielded version Pole Colour code Assignment 1 3 Housing red green DATA-B DATA-A shield Pole Colour code Assignment 1 2 3 4 5 Housing red black white blue shield (drain wire) V+ V- (CAN_GND) CAN_H signal CAN_L signal shield 4 4 2 2 3 3 1 1 8 8 7 7 4 4 2 2 6 6 5 5 3 3 1 1 10 10 10 10 3 3 2 2 5 5 5 5 2 2 3 3 4 4 4 4 4 4 4 4 Male 1 1 Female 1 1 11 11 11 11 5 5 5 5 Pin-Belegungen Pin-Belegungen und Kodierungen Kodierungen 2 2 9 9 und 9 9 2 2 3 3 6 6 63 63 8 8 7 7 8 8 7 7 A-coded, M12, CANopen/DeviceNet™ 1 1 4 4 4 A-kodiert 4 A-kodiert 1 1 12 12 12 12 2- to 5-pole: 8 8 8 8 7 7 2 2 5 5 7 7 5 5 2 2 6 6 6 6 11 11 Colour code Female Pin-Belegungen Pin-Belegungen und und Kodierungen Kodierungen 2 2 3 3 3 3 1 1 Pole 10 10 1 1 1 1 35 35 2001350000 – 2015/2016 9 9 2 62 6 3 3 7 7 8 85 5 4 4 3 3 1 1 10 10 5 5 2 2 3 3 42 42 1 1 Female 1 1 9 9 2 2 5 58 8 7 7 4 4 1 1 12 12 8 8 7 7 10 10 1 1 6 6 4 4 11 11 35 35 W 36 36 4 4 5 5 2 2 3 3 2 PE 2 PE 4 4 35 35 1 1 9 9 6 26 2 3 3 5 58 8 7 7 4 4 11 11 W.5 C-kodiert 4 4 C-kodiert 1 1 8 8 1 1 8 8 Coding 5 5 systems7 7 7 7 Technical appendix 6 6 PE PE 1212 6 6 PE PE 5 5 1010 2 2 3 3 2 2 3 3 4 4 1 1 1111 5 5 9 9 6 6 8 8PE PE 7 7 1010 2 2 3 3 2 2 3 3 4 4 1 1 1111 5 5 9 9 6 6 7 PE7 PE8 8 1 1 4 4 3 3 3 3 1212 B-coded,2M12, 2 PROFIBUS-DP 1 1 2 2 B-kodiert B-kodiert 3- to 5-pole: 2 PE 2 PE 2 PE 2 PE 4 4 2 2 2 2 4 4 3 3 1 1 1 1 3 3 5 5 64 46 51 51 15 15 Male 46 46 2 2 PE PE 1 1 1 1 3 3 3 3 2 2 PE PE 3 3 und Kodierungen2 2 Pin-Belegungen und Kodierungen 2Pin-Belegungen 2 4 4 A-kodiert 3 A-kodiert Male 1 1 3 2 44 M12 PE PE 38-pole:3 1 1 33 4 44 535 44 4 25 5 1 1 22 3 3 5 4 7 27 4 21 2 5 3 3 52 2 7 M12 6 6 1 8 1010 7 3 B-kodiert 3 B-kodiert 121 1 12 1 1 8 8 1 1 Male 4 C-kodiert C-kodiert PEPE 3 3 22 5 4 1 1 33 4 44 2 2 2 2 35 5 3 6 PE6PE Female 1 44 4 4 Colour code Assignment 1 2 3 4 Housing yellow white orange blue TD+ (transmit data +) RD+ (receive data +) TD - (transmit data -) RD - (receive data -) shield Pole Colour code Assignment 1 2 3 4 5 6 7 8 white brown green yellow grey pink blue red signal signal signal signal + 24 V DC signal 0 V DC signal Pole Colour code Assignment brown blue white green pink yellow black grey red violet grey/pink red/blue + 24 V DC 0 V DC input/output 1 input/output 1 input/output 1 input/output 1 input/output 1 input/output 1 input/output 1 input/output 1 input/output 1 input/output 1 12 5 1111 4 11 5 6 123 3 24 24 B-kodiert B-kodiert 11 3 Pin 2 Female 33 3 Data A Data B shield 33 12 2 8 1010 7 2 27 3 3 5 6 1 1 6 54 54 11 6 6 55 10 9 9 10 2 3 26 6 3 88 77 4 1 1 1212 5 92 2 9 6 8 7 78 24 24 2 44 W.6 2 44 PE PE 77 1111 12-pole:6 6 55 10 10 2 3 929 6 63 7 47 8 8 4 D-kodiert D-kodiert 1 1 11 11 1212 5 5 9 9 26 2 6 8 87 7 W 55 11 1 1 11 11 88 88 2 3 66 PE PE 45 45 green red 2 2 4 4 Female 3 3 5 5 11 2 2 Male 2 4 Housing Industrial Ethernet Pin-Belegungen Pin-Belegungenund undKodierungen Kodierungen 2 2 Assignment Female 4-pole: A-kodiert A-kodiert Colour code 5 5 D-coded, M12, Industrial Ethernet D-kodiert D-kodiert C-kodiert C-kodiert 3 3 Pin 1 5 4 C-kodiert C-kodiert 33 11 25 5 2 44 55 1 5 1 2 3 4 115 6 7 8 9 10 11 12 1 1 5 5 4 PEPE 2 3 3 4 2001350000 – 2015/2016 Technical appendix Coding systems M8 connector position 3-pole: 4 4 3 1 4-pole: 4 4 3 1 2 1 3 Male 4-pole: 1 3 Male 1 3 4 brown blue black + 24 V DC 0 V DC input/output 1 Pin Colour code Assignment 1 2 3 4 brown white blue black + 24 V DC input/output 2 0 V DC input/output 1 Pin Colour code Assignment 1 2 3 4 brown white blue black + 24 V DC input/output 2 0 V DC input/output 1 Female M5 connector position 2 Assignment Female M8 connector position 2 Colour code 1 3 Male Pin 4 2 3 4 Female 1 W 2001350000 – 2015/2016 W.7 Technical appendix Coding systems M23 12-pole: 12 8 9 1 10 7 2 PO 6 5 11 4 3 Male 10 9 1 8 12 2 7 SO 3 4 11 5 6 Female M23 19-pole: 19 12 18 17 11 1 10 2 13 9 16 3 PO 8 4 7 5 14 6 15 Male 19 12 18 13 1 11 10 2 3 17 14 9 SO 4 8 5 16 7 15 6 Female Pole Colour code Assignment Cross-section 1 2 3 4 5 6 7 8 9 10 11 12 white green yellow grey pink red black violet nc blue brown green/yellow signal signal signal signal signal signal signal signal nc 0 V DC + 24 V DC PE 0.34 0.34 0.34 0.34 0.34 0.34 0.34 0.34 nc 0.75 0.75 0.75 Pole Colour code Assignment Cross-section 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 violet red grey red/blue green blue grey/pink white/green white/yellow white/grey black green/yellow yellow/brown brown/green white yellow pink grey/brown brown signal signal signal signal signal 0 V DC signal signal signal signal signal PE signal signal signal signal signal signal + 24 V DC 0.34 0.34 0.34 0.34 0.34 0.75 0.34 0.34 0.34 0.34 0.34 0.75 0.34 0.34 0.34 0.34 0.34 0.34 0.75 W W.8 2001350000 – 2015/2016 Sensor Actuator Interface Passive – Connection plan Connection plan Terminal Connection No. 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 = 1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 = 1 7 = 18 = 1 9 = 2 0 = 2 1 = Connector position 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1, 3, 5, 7 1, 3, 5, 7 2, 4, 6, 8 2, 4, 6, 8 1, 2, 3, 4, 5, 6, 7, 8 * Contact used in 5-pole version only M5/M8-contact 3-pole 4-pole 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 – 2 – 2 – 2 – 2 – 2 – 2 – 2 – 2 1 1 3 3 – – – – – – M12contact 4 4 4 4 4 4 4 4 2* 2* 2* 2* 2* 2* 2* 2* 1 3 1 3 5 IDC-contact 3-pole 2 2 2 2 2 2 2 2 1 3 1 3 – 4-pole 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 1 3 1 3 – Potential Conductor colour E/A 1-1 E/A 2-1 E/A 3-1 E/A 4-1 E/A 5-1 E/A 6-1 E/A 7-1 E/A 8-1 E/A 1-2 E/A 2-2 E/A 3-2 E/A 4-2 E/A 5-2 E/A 6-2 E/A 7-2 E/A 8-2 U1 + (24 V DC) U1 - (0 V) U2 + (24 V DC) U2 - (0 V) PE Technical appendix Sensor Actuator Interface Passive – Connection plan Conductor colour Colour code white green yellow grey pink red black violet grey/pink red/blue white/green brown/green white/yellow yellow/brown white/grey grey/brown brown blue red* black* green/yellow WH GN YE GY PK RD BK VT GYPK RDBL WHGN BNGN WHYE YEBN WHGY GYBN BN BU RD* BK* GNYE Plug insert, hood version Note: SAI distributors with fixed cable have a single supply conductor as standard. The voltage U1 is supplied to all the sockets. An SAI distributor with fixed cable but with separate supply voltage is available on request. Pin assignment Tension clamp connection Screw connection W 2001350000 – 2015/2016 W.9 Technical appendix Cable overview Cable overview Cables M8 unshielded PVC PUR halogen-free PUR halogen-free yellow PUR resistant to welding beads M8 shielded PUR halogen-free M12 unshielded PVC PUR halogen-free PUR halogen-free yellow PUR resistant to welding beads M12 shielded PUR halogen-free Data cables Universal Pro (SubBus) PUR halogen-free TYPE A TYPE B TYPE C EtherCat PUR halogen-free PROFIBUS DP PUR halogen-free PVC massive cable PROFIBUS PA PVC PVC CANDeviceNet™ PUR halogen-free PVC Note Identification in article designation Cable gland Wire number / cross-section Colour Colour coding Suitable for torsion Wire core insulation V V U U UGE UGE T T M8 M8 M8 M8 M8 M8 M8 M8 3x0.25 mm² 4x0.25 mm² 3x0.25 mm² 4x0.25 mm² 3x0.25 mm² 4x0.25 mm² 3x0.34 mm² 4x0.34 mm² black black black black yellow yellow black black BR,BL,SW BR,WS,BL,SW BR,BL,SW BR,WS,BL,SW BR,BL,SW BR,WS,BL,SW BR,BL,SW BR,WS,BL,SW No No No No No No Yes Yes PVC PVC TPM TPM TPE TPE TPE TPE U U M8 M8 3x0.34 mm² 4x0.34 mm² black black BR,BL,SW BR,WS,BL,SW No No PP PP V V V U U U U UGE UGE UGE T T T M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 3x0.34 mm² 4x0.34 mm² 5x0.34 mm² 3x0.34 mm² 4x0.34 mm² 5x0.34 mm² 8x0.25 mm² 3x0.34 mm² 4x0.34 mm² 5x0.34 mm² 3x0.34 mm² 4x0.34 mm² 5x0.34 mm² black black black black black black black yellow yellow yellow black black black BR,BL,SW BR,WS,BL,SW BR,WS,BL,SW,GR BR,BL,SW BR,WS,BL,SW BR,WS,BL,SW,GR BR,WS,BL,GR,GN,GE,RS,RT BR,BL,SW BR,WS,BL,SW BR,WS,BL,SW,GR BR,BL,SW BR,WS,BL,SW BR,WS,BL,SW,GR No No No No No No No No No No Yes Yes Yes PVC PVC PVC TPM TPM TPM PP TPE TPE TPE TPE TPE TPE U U U U M12 M12 M12 M12 3x0.34 mm² 4x0.34 mm² 5x0.34 mm² 8x0.25 mm² black black black black BR,BL,SW BR,WS,BL,SW BR,WS,BL,SW,GR BR,WS,BL,GR,GN,GE,RS,RT No No No No TPE TPE TPE PP U-SB C5AS4VG C5DS4VG C5DD4UG M8 M12 M12 M12/RJ45 4x0.34 mm² 4xAWG 22 4xAWG 22 4xAWG 22 black green green green BR,WS,BL,SW WS,BL,OR,GE WS,BL,OR,GE WS,BL,OR,GE No No No No PP PE PE PE UIE M8 4x0.15 mm² green BL,OR,WSBL,WSOR No PP D E M12 M12 2x0.24 mm² 2x0.24 mm² violet violet RT, GN RT, GN No No TPE PVC M M M12 M12 2x1.0 mm² 2x1.0 mm² black blue RT, GN RT, GN No No PE PE No TPE No PVC 2x0.22 mm² + 2x0.34 mm² 2x0.22 mm² + B M12 2x0.34 mm² Additional technical data available upon request A M12 black black WS,BL (0.22 mm²), RT,SW (0.34 mm²) WS,BL (0.22mm²), RT,SW (0.34mm²) W W.10 2001350000 – 2015/2016 Technical appendix Cable overview Outer cladding Suitable for dragline cable carriers Rigid Bending radius in cable ∅ Moving Temperature range in °C Rigid Moving External-Ø in mm Halogen-free UL PVC PVC PUR PUR PUR PUR PUR PUR No No Yes Yes Yes Yes Yes Yes 5x 5x 5x 5x 5x 5x 4x 4x 10x 10x 10x 10x 10x 10x 7.5x 7.5x -30 / +80 -30 / +80 -40 / +80 -40 / +80 -40 / +80 -40 / +80 -40 / +105 -40 / +105 -5 / +80 -5 / +80 -25 / +80 -25 / +80 -25 / +80 -25 / +80 -30 / +105 -30 / +105 approx. 4.5 approx. 4.8 approx. 4.1 approx. 4.4 approx. 4.1 approx. 4.4 approx. 4.9 approx. 4.9 No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes PUR PUR Yes Yes 5x 5x 12x 12x -40 / +90 -40 / +90 -30 / +90 -30 / +90 approx. 4.8 approx. 5.1 Yes Yes Yes Yes PVC PVC PVC PUR PUR PUR PUR PUR PUR PUR PUR PUR PUR nein nein nein Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 5x 5x 5x 5x 5x 5x 5x 5x 5x 5x 4x 4x 4x 10x 10x 10x 10x 10x 10x 10x 10x 10x 10x 7.5x 7.5x 7.5x -30 / +80 -30 / +80 -30 / +80 -40 / +80 -40 / +80 -40 / +80 -40 / +80 -40 / +80 -40 / +80 -40 / +80 -40 / +105 -40 / +105 -40 / +105 -5 / +80 -5 / +80 -5 / +80 -25 / +80 -25 / +80 -25 / +80 -25 / +80 -25 / +80 -25 / +80 -25 / +80 -30 / +105 -30 / +105 -30 / +105 approx. 4.9 approx. 5.3 approx. 5.7 approx. 4.3 approx. 4.7 approx. 5.0 approx. 5.9 approx. 4.3 approx. 4.7 approx. 5.0 approx. 4.9 approx. 4.9 approx. 5.1 No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes PUR PUR PUR PUR Yes Yes Yes Yes 5x 5x 5x 5x 10x 10x 10x 12x -40 / +80 -40 / +80 -40 / +80 -40 / +80 -25 / +80 -25 / +80 -25 / +80 -25 / +80 approx. 5.0 approx. 5.4 approx. 5.7 approx. 6.3 Yes Yes Yes Yes Yes Yes Yes Yes PUR PVC PVC PUR Yes No No Yes 5x 3.5x 3.5x 5x 12x 7.5x 7.5x 7.5x -40 / +90 -40 / +75 -40 / +70 -40 / +70 -30 / +90 -20 / +60 -20 / +60 -20 / +60 approx. 5.1 approx. 6.5 approx. 6.5 approx. 6.5 Yes No No Yes Yes Yes Yes Yes PUR Yes 4x 7.5x -40 / +80 -/- approx. 4.8 Yes Yes PUR PVC Yes No 7.5x 9x 15x 18x -40 / +70 -20 / +70 -20 / +60 -5 / +60 approx. 7.8 approx. 7.8 Yes No No No PVC PVC No No 8x 8x 8x 8x -30 / +80 -30 / +80 -5 / +60 -5 / +60 approx. 8.0 approx. 8.0 No No No No PUR Yes 5x 10x -40 / +80 -10 / +80 approx. 7.0 Yes Yes PVC No 5x 10x -40 / +80 -10 / +80 approx. 7.2 No Yes W 2001350000 – 2015/2016 W.11 Technical appendix Drilling templates Drilling templates SAI M12 and M12 Push-Pull: hood / M23 / M16 / fixed cable / IDC / A 4.5 4.5 5 73 107 SAI 4-M =102 SAI 6-M =127 SAI 8-M =152 4.5 60 W 33 39 W.12 Note: This page can be copied to use as a template. 2001350000 – 2015/2016 Technical appendix Drilling templates 39 SAI stainless steel 33 A A B B A A B B A A B B 8 6 4 2 4.5 1 B 172 3 B 164 5 A 27 7 A 13.5 3 60 2001350000 – 2015/2016 W Note: This page can be copied to use as a template. W.13 Technical appendix Drilling templates SAI wall bushing 15 ± 0.5 R5 W 40 ± 1 X1 X2 40 ± 1 73 ± 0.2 107 ± 0.2 152 Ø 4.5 60 36 ± 0.2 Note: This page can be copied to use as a template. W.14 2001350000 – 2015/2016 Technical appendix Drilling templates SAI M8 standard 73 100 39 4.5 O4.5 48 W Note: This page can be copied to use as a template. 2001350000 – 2015/2016 W.15 Technical appendix Drilling templates SAI M8 line O4.2 11 165 158 R L B A 13 3.5 17 29.8 R4.2 24 11 17 Ø 4.2 W W.16 29.5 13 R4.2 24 Note: This page can be copied to use as a template. 2001350000 – 2015/2016 Technical appendix Drilling templates SAI M5 20 20 13 34 13 B A B 2 A B 3 3 A B 4 4 A B 3.5 5 A B 6 A B 7 A B A 116 A 2 1 A 109 B B 10 B A A 1 76 A 69 10 B A 8 W Note: This page can be copied to use as a template. 2001350000 – 2015/2016 W.17 Drilling templates SAI Active Universal Technical appendix 54 R4 210.5 201 .5 W 4.5 Note: This page can be copied to use as a template. W.18 2001350000 – 2015/2016 Technical appendix Drilling templates SAI Active Universal Pro: Subbus modules with digital outputs Plan view Side view 30 30.75 R4 W 4.2 Ø4.5 11 2001350000 – 2015/2016 155.5 146 155.5 146 .5 Ø4.5 Note: This page can be copied to use as a template. W.19 Technical appendix Drilling templates SAI Active Universal Pro: Sub-bus modules without digital outputs Plan view Side view 30 30.75 R4 180.5 171 Ø4.5 11 4.2 Ø4.5 4.2 W.20 180.5 171 .5 W Note: This page can be copied to use as a template. 2001350000 – 2015/2016 Technical appendix W 2001350000 – 2015/2016 W.21 Technical appendix Resistances Charts Chemical resistance of nickel The statements on the resistance of nickel to chemicals only apply when the coating is undamaged and is not subject to any mechanical loads. These statements are based on a review of the literature available and it should be noted that pure nickel is not considered in the literature – only alloyed nickel steels. The statements on page W.15 are based on research, and once again please note that pure nickel has not been included in the testing. The findings in the research are based on undamaged alloyed nickel steels that have not been subject to any mechanical loads. The six materials in question are: Chlorobenzene 1 Chloroform 1 Chromic acid hydride 1 Acetic acid 1 Hydrofluoric acid 2 Concentrated hydrochloric acid 2 Pure nickel: Corrosion properties are determined by the resistance of the passive layer. Good resistance in: • water containing oxygen • flowing seawater •alkalis (very good resistance) even at high temperatures and high concentrations •neutral and alkaline salt solutions (carbonates, phosphates, sulphates, chlorides and nitrates) even at high concentrations and temperatures Known problems: •corrosion attack in heavily oxidising acids and solutions containing chlorides •in inorganic and organic acids only resistant in diluted solutions and at low temperatures •coating is not toxic (formation of deposits by micro-organisms can lead to destruction of the passive coating) The findings for the two materials above marked with a “2” could have a critical impact on applications. The findings for the four materials marked with a “1” should be taken into account but would not be considered critical for applications. A further advantage of nickel is its thermal stability. The resistance does not change up to a temperature of 120 °C. W W.22 2001350000 – 2015/2016 Resistances Charts Pocan® offers good resistance to chemicals. Organic solvents, such as aliphatic hydrocarbons, alcohols, ether, long-chain ester as well as fats, oils and perchlorinated hydrocarbons do not corrode Pocan®. This is also true for water and aqueous solutions, neutral and acid salts, as well as diluted acids. On the other hand, it is susceptible to alkalis, oxidising acids, ketones and phenols. Susceptibility to universal alcohols, aromatics and ketones increases as the ambient temperature rises above 60 °C. In the presence of water and aqueous solutions, hydrolytic degradation at higher temperatures increasingly leads to a decline in stability. Substances like motor and transformer oils, petrol and brake fluids do not corrode Pocan®, even at higher temperatures. Medium Acetic acid 10% Acetone Ammonia 10% Ammonia, concentrated Technical appendix Chemical resistance of Pocan® (PBT) 23 °C ± + + ± 60 °C ± - Benzene Brake fluid Butane Butanol Butyl acetate + + + + + + + ± + Calcium chloride 10% Carbon disulphide Carbon tetrachloride Chlorobenzene Chloroform Chromic acid hydride 10% Citric acid 10% Cresol Curd soap + + + + + + + ± ± + ± + Dibutyl phthalate Diesel oil Diethyl ether Dioxan + + + + ± + ± - Ethanol Ethyl acetate Ethyl dichloride Ethylene glycol + ± + + ± Formic acid 10% Freon 11 Frigen 113 + + + ± + + Glacial acetic acid 10% Glycerine + + Heptane Hexane Hydraulic oil Hydrochloric acid 10% Hydrochloric acid, concentrated Hydrofluoric acid 10% Hydrogen peroxide 20% + + + + + + + + + + ± Isopropyl alcohol + Kerosene + Medium Linseed oil Lubricating greases 23 °C + + 60 °C + + Methanol Methyl ethyl ketone Methylene chloride Mineral oils Motor oils + + + + ± ± + + Nitric acid 10% Nitric acid, concentrated + - ± - Octane Olive oil + + + + Paraffin oil Perchloroethylene Petrol, normal and lead-free Petrol, super Petrol/methanol 85/15 Petroleum Phenol 10% Phosphoric acid 20% Potassium chloride 10% Potassium dichromate 10% Potassium hydroxide 10% Potassium permanganate 10% + ± + + + + + + + + + + + + + ± + + ± Soap suds 10% Sodium bisulphite 10% Sodium carbonate 10% Sodium chloride 10% Sodium hydroxide 10% Sulphuric acid 10% Sulphuric acid, concentrated + + + + + - ± + + + ± - Tetrahydrofuran Toluene Transformer oil Trichlorethene/chloroform 1/1 Turpentine oil ± + ± + + + Vegetable oils + + ± Washing liquid Washing powder, synthetic Water + + + + + + + Xylol ± - The above values are for guidance only. A definite statement can only be made when based on the respective case in question. 2001350000 – 2015/2016 +=resistant - = not resistant ±=partly resistant W W.23 Technical appendix W W.24 2001350000 – 2015/2016