Contents 7/8" connectors 7/8“ connectors 7/8" connectors Introduction D.2 7/8" plug-in connectors D.6 7/8" built-in plug D.8 7/8" sensor cables D.13 D 2001350000 – 2015/2016 D.1 7/8“ connectors Introduction Product description Connectors with threads measured in inches have been used for many years, mainly outside Europe. The 7/8" thread types are the main group found within this group of products. They are essentially used in bus systems like Fieldbus Foundation or DeviceNet. In recent years these connectors also have become popular as supply ports for I/O nodes, due to the low number of pins and their sturdy construction. Weidmüller now offers this product range in the following versions: • Customisable connectors • Built-in connectors • Moulded cables. D 7/8“ connectors are available in 3-pole (2 + PE), 4-pole (3 + PE), 5-pole (4 + PE) versions. Connectors with different pole counts are not plug compatible. The contact surfaces are gold-plated. D.2 2001350000 – 2015/2016 7/8“ connectors Introduction Customisable connectors In certain circumstances it may be required to be able to assemble cables yourself. This may be for various reasons. For example, the length of the cable cannot be determined in advance, or during servicing, there may be a requirement to produce connections yourself. So that this can be easily achieved, simple connection solutions are required. With 7/8" connectors the screw connection provides the best solution due to its small dimensions and easy assembly. These customisable connectors also have sufficient space for the stranded wire ends. Weidmüller offers versions with differently sized cable glands to properly fit larger and smaller cable diameters. The contacts are gold-plated, for higher contact reliability. D 3 4 2 5 1 3 3 2 Pin out 3 4 1 Male insert (mating side) 2 4 2+PE-pole 4 2 5 1 3 + PE-pole 4+PE-pole 3 1 5 3 2 3 3 4 2 4 1 5 3 2 2 1 1 Female insert (mating side) 2+PE-pole 2 3 3 3 + PE-pole 2 1 1 2 4 2 1 4 5 1 3 2 2 3 3 4 2 4 1 5 3 2 1 2001350000 – 2015/2016 4+PE-pole 3 2 1 1 1 4 3 4 D.3 7/8“ connectors Introduction Customisable connector assembly instructions Straight connector antle 30 dism D 7 strip Ø3 Locking pin (Not included in delivery) Angled connector tle 30 disman 7 strip Ø3 Locking pin (Not included in delivery) D.4 2001350000 – 2015/2016 Individual component drawing of the customisable connector 7/8“ connectors Introduction Straight connector grommet compression nut D male insert strain relief housing female insert Angled connector male insert female insert angled housing angled sleeve mounted grommet strain relief compression nut 2001350000 – 2015/2016 D.5 7/8“ plug-in connectors 7/8“ connectors Screw connection 7/8“, PG9 Cable diameter 6...8 mm 1 SAISW / SAIBW Straight Angled a a 1 3 2 2 1 4 1 4 2 3 2 3 1 5 1 4 2 4 2 3 Male D SAIS / SAIB 3 3 5 Female Ordering data Male Female 2-pole + PE, PG 9 3-pole + PE, PG 9 4-pole + PE, PG 9 Type SAIS-3/9-7/8 SAIS-4/9-7/8 SAIS-5/9-7/8 2-pole + PE, PG 9 3-pole + PE, PG 9 4-pole + PE, PG 9 SAIB-3/9-7/8 SAIB-4/9-7/8“ SAIB-5/9-7/8 Note QTY 1 1 1 Order No. 1291870000 1808840000 1301220000 Type SAISW-3/9-7/8 SAISW-4/9-7/8 SAISW-5/9-7/8 QTY 1 1 1 Order No. 1291890000 1808830000 1291980000 1 1 1 1291910000 1812480000 1292000000 SAIBW-3/9-7/8 SAIBW-4/9-7/8 SAIBW-5/9-7/8 1 1 1 1291930000 1812470000 1292020000 Technical data Screw connection PBT 7/8“ 6...8 mm (PG9) 0.5...1.5 mm² 9 A (4- and 5-pole), 12 A (3-pole) 250 V -25…+85 °C IP 67 Gold-plated CuZn ≥ 50 3 Screw connection PBT 7/8“ 6...8 mm (PG9) 0.5...1.5 mm² 9 A (4- and 5-pole), 12 A (3-pole) 250 V -25…+85 °C IP 67 Gold-plated CuZn ≥ 50 3 Dimensioned drawing ∼ 65 SW 24 mm SW 16 mm SW 19 mm ∼ 61 SW 24 mm SW 16 mm SW 19 mm ∼ 51 7/8"–16 UN Ø 28 ∼ 78 SW 16 mm 7/8"–16 UN SW 24 mm Ø 27 ∼ 51 Ø 28 ∼ 83 Ø 27 7/8"–16 UN Dimensioned drawing 7/8"–16 UN Type of connection Housing main material Contact tube diameter Cable diameter Wire cross-section, min. / max. Rated current Rated voltage Temperature range of housing Protection degree Contact surface Contact material Plugging cycles Pollution severity Note SW 24 mm SW 16 mm D.6 2001350000 – 2015/2016 7/8“ plug-in connectors 1 SAIS / SAIB SAISW / SAIBW Angled Angled a a 7/8“ connectors Screw connection 7/8“, PG11 Cable diameter 8...10 mm 1 3 2 2 1 4 1 4 2 3 2 3 1 5 1 4 2 4 2 3 Male 3 3 5 Female Ordering data Male Female 2-pole + PE, PG 11 3-pole + PE, PG 11 4-pole + PE, PG 11 Type SAIS-3/11-7/8 SAIS-4/11-7/8 SAIS-5/11-7/8 QTY 1 1 1 Order No. 1291880000 1291950000 1291970000 Type SAISW-3/11-7/8 SAISW-4/11-7/8 SAISW-5/11-7/8 QTY 1 1 1 Order No. 1291900000 1292040000 1291990000 2-pole + PE, PG 11 3-pole + PE, PG 11 4-pole + PE, PG 11 SAIB-3/11-7/8 SAIB-4/11-7/8 SAIB-5/11-7/8 1 1 1 1291920000 1292050000 1292010000 SAIBW-3/11-7/8 SAIBW-4/11-7/8 SAIBW-5/11-7/8 1 1 1 1291940000 1292070000 1292030000 Note D Technical data Screw connection PBT 7/8“ 8…10 mm (PG11) 0.5...1.5 mm² 9 A (4- and 5-pole), 12 A (3-pole) 250 V -25…+85 °C IP 67 Gold-plated CuZn ≥ 50 3 Screw connection PBT 7/8“ 8…10 mm (PG11) 0.5...1.5 mm² 9 A (4- and 5-pole), 12 A (3-pole) 250 V -25…+85 °C IP 67 Gold-plated CuZn ≥ 50 3 Dimensioned drawing ࠳ SW 24 mm 6:PP Ø 28 ²81 ࠳ 6:PP ∼ 68 SW 21 mm ∼ 53 6:PP 7/8"–16 UN 6:PP 2001350000 – 2015/2016 ∼ 53 Ø 28 ∼ 72 ²81 Dimensioned drawing 7/8"–16 UN Type of connection Housing main material Contact tube diameter Cable diameter Wire cross-section, min. / max. Rated current Rated voltage Temperature range of housing Protection degree Contact surface Contact material Plugging cycles Pollution severity Note SW 24 mm 6:PP 6:PP SW 21 mm D.7 7/8“ built-in plug 7/8” 7/8“ connectors Back panel mounting 1 1 3 2 2 1 4 1 4 2 3 2 3 1 5 1 4 2 4 2 3 Male D 3 3 5 a Female Ordering data Male Female 4-pole 2-pole + PE 4-pole + PE Type SAIE-7/8S-4-0.2U-H SAIE-7/8S-3-0.2U-H SAIE-7/8S-5-0.2U-H QTY 1 1 1 Order No. 1292420000 1292350000 1292490000 4-pole 2-pole + PE 4-pole + PE SAIE-7/8B-4-0.2U-H SAIE-7/8B-3-0.2U-H SAIE-7/8B-5-0.2U-H 1 1 1 1292450000 1292390000 1292520000 Note Technical data Housing main material Contact tube diameter Core cross-section Rated current Rated voltage Temperature range of housing Protection degree Contact surface Contact material Plugging cycles Note Zinc diecast, nickel-plated 7/8“ 0.75 mm² 8 A (4- and 5-pole), 10 A (3-pole) 300 V -25…+85 °C IP 67 (when screwed in) Gold-plated CuZn ≥ 100 Dimensioned drawing ²81 6:PP 6:PP 0[ ··²81% 6:PP 6:PP 6:PP 6:PP D.8 2001350000 – 2015/2016 7/8“ built-in plug 7/8” 1 7/8“ connectors PG 11 1 3 2 2 1 4 1 4 2 3 2 3 1 5 1 4 2 4 2 3 Male 3 3 5 a Female Ordering data Male Female 4-pole 2-pole + PE 4-pole + PE Type SAIE-7/8S-4-0.2U-PG11 SAIE-7/8S-3-0.2U-PG11 SAIE-7/8S-5-0.2-PG11 QTY 1 1 1 Order No. 1292400000 1292330000 1292470000 4-pole 2-pole + PE 4-pole + PE SAIE-7/8B-4-0.2U-PG11 SAIE-7/8B-3-0.2U-PG11 SAIE-7/8B-5-0.2U-PG11 1 1 1 1292430000 1292370000 1292500000 Note D Technical data Housing main material Contact tube diameter Core cross-section Rated current Rated voltage Temperature range of housing Protection degree Contact surface Contact material Plugging cycles Note Zinc diecast, nickel-plated 7/8“ 0.75 mm² 8 A (4- and 5-pole), 10 A (3-pole) 300 V -25…+85 °C IP 67 (when screwed in) Gold-plated CuZn ≥ 100 Dimensioned drawing 3* 3* 0[ ²81 6:PP 3* 3* 0[ ²81 6:PP 2001350000 – 2015/2016 D.9 7/8“ built-in plug 7/8” 7/8“ connectors PG 13.5 1 1 3 2 2 1 4 1 4 2 3 2 3 1 5 1 4 2 4 2 3 Male D 3 3 5 a Female Ordering data Male Female 4-pole 2-pole + PE 4-pole + PE Type SAIE-7/8S-4-0.2U-PG13.5 SAIE-7/8S-3-0.2U-PG13.5 SAIE-7/8S-5-0.2U-PG13.5 QTY 1 1 1 Order No. 1292410000 1292340000 1292480000 4-pole 2-pole + PE 4-pole + PE SAIE-7/8B-4-0.2U-PG13.5 SAIE-7/8B-3-0.2U-PG13.5 SAIE-7/8B-5-0.2U-PG13.5 1 1 1 1292440000 1292380000 1292510000 Note Technical data Housing main material Contact tube diameter Core cross-section Rated current Rated voltage Temperature range of housing Protection degree Contact surface Contact material Plugging cycles Note Zinc diecast, nickel-plated 7/8“ 0.75 mm² 8 A (4- and 5-pole), 10 A (3-pole) 300 V -25…+85 °C IP 67 (when screwed in) Gold-plated CuZn ≥ 100 Dimensioned drawing 3* 3* 0[ ²81 6:PP 3* 3* 0[ ²81 6:PP D.10 2001350000 – 2015/2016 7/8“ built-in plug 1 7/8“ connectors 7/8“ 1 3 2 2 1 4 1 4 2 3 2 3 1 5 1 4 2 4 2 3 Male 3 3 5 a Female Ordering data Male Female 4-pole 2-pole + PE 4-pole + PE Type SAIE-7/8S-4-0.2U-M20 SAIE-7/8S-3-0.2U-M20 SAIE-7/8“-S-5-0.2U-M20 QTY 1 1 1 Order No. 1418050000 1418040000 1471490000 4-pole 2-pole + PE SAIE-7/8-B-4-0.2U-M20 SAIE-7/8“-B-3-0.2U-M20 1 1 1471520000 1471510000 Note D Technical data Housing main material Contact tube diameter Core cross-section Rated current Rated voltage Temperature range of housing Protection degree Contact surface Contact material Plugging cycles Note Zinc diecast, nickel-plated 7/8“ 0.75 mm² 300 V -25…+85 °C IP 67 (when screwed in) Gold-plated CuZn ≥ 100 Dimensioned drawing 3* 3* 0[ ²81 6:PP 3* 3* 0[ ²81 6:PP 2001350000 – 2015/2016 D.11 7/8" connectors 7/8" built-in plug T distributor 7/8" / 7/8" 7/8" / 7/8" 7/8" / 7/8" 3-pole 4-pole 5-pole D Buchse 1 Socket 2 3 Ordering data Type SAI-Y-7/8 3P D.12 1 Stift 2 3 Pin 1 Buchse 2 Socket 3 4 1 2 Stift 3 Pin 4 1 2 3 1 2 3 4 Buchse Socket Buchse Socket Qty. 1 Order No. 1413920000 Ordering data Type SAI-Y-7/8 4P 1 Buchse 2 3 Socket 4 5 1 2 Stift 3 Pin 4 5 1 23 4 5 Buchse Socket Qty 1 Order No. 1413930000 Ordering data Type SAI-Y-7/8 5P Qty 1 Order No. 1413940000 2001350000 – 2015/2016 7/8“ sensor cables 7/8“ one end without connector 2 +DORJHQ 7/8“ connectors 2 3 1 1 3 2 4 1 2 3 1 4 3 3 5 a Female 3-pole Ordering data Female, straight Female, angled 1.5 m SAIL-7/8G-3-1.5U 1292080150 SAIL-7/8G-4-1.5U 1292120150 SAIL-7/8G-5-1.5U 1292170150 1.5 m SAIL-7/8W-3-1.5U 1292090150 SAIL-7/8W-4-1.5U 1292130150 SAIL-7/8W-5-1.5U 1292180150 1.5 m SAIL-7/8BG-3-1.5U 1292100150 SAIL-7/8BG-4-1.5U 1292140150 SAIL-7/8BG-5-1.5U 1292190150 1.5 m SAIL-7/8BW-3-1.5U 1292110150 SAIL-7/8BW-4-1.5U 1292150150 SAIL-7/8BW-5-1.5U 1292200150 Note Standard cable lengths All cables listed in the ordering data have a length of 1.5 metres. The last four ordering digits must be changed when ordering other standard cable lengths. Dimensioned drawing 1.5 m 3.0 m 5.0 m 10.0 m xxxxxx0150 xxxxxx0300 xxxxxx0500 xxxxxx1000 Technical data Rated current / Rated voltage Protection degree Core cross-section Contact surface / Contact material Housing main material Sheathing colour Temperature range of housing Plugging cycles Pollution severity 9 A (4- and 5-pole), 12 A (3-pole) / 300 V IP 68, (when screwed in) 1.5 mm² Au (Gold) / CuZn PUR Black -25…+85 °C ≥ 100 3 / / / ²81²% 2001350000 – 2015/2016 D Male, angled 5-pole Male, straight 4-pole ²81²$ Male 4 1 / 1 2 5 ²81²% 4 2 3 6KLHOGHG ²81²$ D.13 7/8“ connectors 7/8" sensor cables Torques and spanner sizes Torques and distances across flats of the cable gland D The following values for strain relief apply to plug-in connectors with strain relief Cable Ø 2-3 3-4 4-5 5-6 6-7 7-8 8 - 12 12 - 14 Note: Torque of the: 7 /8“ plug-in connector: 1.5 Nm (spanner size: 24) M 2.5 Threaded bolt: 0.4 Nm Min. cable pull strength min. 20 N min. 30 N min. 40 N min. 50 N min. 60 N min. 70 N min. 80 N min. 120 N Recommended torque of the clamping screw 0.3 - 0.4 Nm 0.3 - 0.4 Nm 0.8 - 1.0 Nm 0.8 - 1.0 Nm 0.8 - 1.0 Nm 0.8 - 1.0 Nm 1.0 - 1.4 Nm 1.0 - 1.4 Nm Torque applicable for the mounting in enclosures Cable gland PG 11 PG 13,5 M20 x 1,5 back panel mounting Recommended tightening torque for built-in plugs 6,26 Nm 6,25 Nm 12,00 Nm 12,00 Nm Note: D.14 2001350000 – 2015/2016