M23 Connectors and cables Contents M23 Connectors and cables M23 Connectors and cables 2001350000 – 2015/2016 Product Description: SAI M23 Connectors E.2 Contact assignment E.7 Technical data E.8 Overview E.10 M23 connector for signal transmission E.12 M23 connector for power transmission E.26 Moulded M23 cables E.30 SAI distributor M12 with M23 E.31 SAI distributor M8 with M23 E.33 Installation instructions – Signal connectors E.34 Installation instructions – Power connectors E.39 M23 connector E.43 E E.1 M23 Connectors and cables Product Description: SAI M23 Connectors SAI M23 A comprehensive product line of connectors, distributors and cables M23 connectors are mainly used for connecting electrical drives and servo-motors into industrial automation applications. The M23 connectors are very easy to handle and operate. In addition to the injection-moulded variants and the SAI distributors with M23 connectors, Weidmüller is now offering customisable versions and built in plugs. E E.2 2001350000 – 2015/2016 M23 Connectors and cables Product Description: SAI M23 Connectors The M23 built in connector The M23 built in connector provides a custom fit solution for building directly into the device. M23 connectors for crimping M23 connectors are easy to handle and operate. This is supported by the type of crimping that is used. E Robust metal housing The M23 connectors feature an extra robust design. M23 connector for signal transmission Housings Solutions for power and signals M23 connector for signal transmission Built in connector The extensive product line includes the key housing shapes, such as angled connectors, coupling connectors and device connectors. M23 connector for power transmission Housings M23 connector for power transmission Built-in connector Moulded M23 cables SAI distributors 2001350000 – 2015/2016 E.3 M23 Connectors and cables Product Description: SAI M23 Connectors Product Description: SAI M23 Connectors E Technology and requirements Variants and designs The M23 connectors are mainly used for integrating electrical drives and servo motors into industrial automation facilities. The M23 designation is based on the thread diameter of the connector, as shown in Figures 1 and 2. With their wide variety of inserts and housings, these connectors are equally suited for applications involving signal or power transmission. Applications set in harsh industrial environments place strict requirements on the connector. Much is demanded of the housing, the inner insert and the connector contact. Thermal loads, physical loads, and loads from the transmitted electrical power are commonplace. M23 connectors are capable of carrying a load of up to 250/630 V at 9/30 A. The variants can be generally classified according to their outer design, into either customisable types, or plastic moulded connectors with pre-connected cables. Both variants are available in male or female versions, and in straight or angled design. Different designs and inserts can be combined to fit the particular application so that an almost limitless variety of combinations is possible. The connector inserts are available in a variety of different pole counts and as either male or female versions. The pole counts also vary in that some contacts in the mating profile may have a larger cross-section than the others. Other types include the device connector variants which are used for contacting and connecting housings. These also come in a variety of designs. The metal alloy in use may differ depending on the particular type of application. For example, stainless steel is used for those variants that will be used in the food processing industry. Each connector is optionally available with EMC protection and a plastic surface. The connectors must be resistant to the penetration of all particles and substances. They must also comply with the required class of IP protection. The material used for manufacture must be resistant to acid and alkaline solutions that may be used during cleaning or production processes. Also it must not be possible for residues to accumulate in the plug which could later contaminate the production flow. It must not be possible for the plug components to loosen due to vibration. In addition, the cable and connector must have EMC shielding for some applications. This keeps external interference from influencing the signals and it also prevents the transmitted signals in the cable from interfering with other cables or components. The standards and directives (such as the German or European standards) that are followed are basically only recommendations concerning the composition of the connector. A so-called “cold standard” exists for the M23 connectors. Customisable connectors Customisable connectors are almost all manufactured from metal alloys. Variants with plastic housings or fitting nuts are rare and used mostly for customer-specific solutions. Customiseable connectors are made up of a housing, a plastic contact carrier, and the contacts themselves. The various housing types can be equipped with the corresponding contact carriers. The carriers differ in their number of poles and the arrangement of the poles. Different types of contacts may also be used within the contact carriers. The shape of the contacts is either male or female. There are also difference in the width, material, and connection system (such as soldered, crimped or screwed). 62 27 Figure 1: M23 cable connector E.4 24 M 23 x 1 ø 26,2 64 27 24 Figure 2: M23 coupling connector 2001350000 – 2015/2016 M23 Connectors and cables Product Description: SAI M23 Connectors This modular construction allows for a wide variety of combinations to fit any application type. Figure 3 shows the design and assembly of an M23 signal connector. Since the connector is usually put together in the field, the key requirement is that the connector is easy and reliable for the electrician to handle on-site. A good example of convenient 1. handling is the integrated EMC shielding. An improved shield connection results because the shielding can be connected in less steps and with fewer tools. The complete assembly process must be clear and concise, and should only take a few steps. max. 25mm E 2. 4mm 3. Crimp 4. 5. click click 6. 7. Code 8. 27 24 Figure 3: Design and assembly of an M23 connector 2001350000 – 2015/2016 E.5 M23 Connectors and cables Product Description: SAI M23 Connectors Plastic injection moulded connector with connected cable Plastic injection moulded cables are cables that have already been fitted with connectors. First the cables are connected with the contacts and then these are mounted into the contact carrier. Next, plastic injection moulding is used to cover the cable and contact carrier with a plastic moulding. This ensures a highly stable and well sealed connector housing. The connector must be destroyed for it to be disconnected from its cable. The connector’s outer form and material is put together by a plastic processing tool. The advantage of a moulded cable is that the connection between the cable and the connector has already been tested at the production factory. The electrician need E connection scenarios are possible based on the particular conditions or adaptations of existing facilities. The length or configuration of the cable must be adapted to fit these conditions. If space is constricted, for instance, it may be necessary to replace a straight connector with an angled one. Cables can be equipped with both a moulded (extruded) connector and a customisable connector. This ensures proper functionality while providing the flexibility to adapt to changing conditions on location. Safe connections can thus be established with any possible connector combination or at any protective class required. This gives the facility planner the safety he needs. And the electrician on-site can set up the facility properly because he has sufficient { Plastic injection-moulded M23 connector SAI distributor with M23 connector only adjust the length. Depending on the application, he may choose to use another connector on the open end or connect the individual cable wires directly (for example, to a terminal block). The advantages of this variant type includes the inexpensive assembly of large batches, the high degree of automation and minimal amount of material used. High reliability and an excellent seal are two additional advantages. flexibility to adapt to uncertain conditions. For sensor systems, connectors with high pole counts are often used on SAI distributors. Individual sensors are connected to the distributors where the signals are then centralised. They are then transferred to the controller using a cable with an M23 connector. The most common use for transmitting power involves the connection of servo-motors in machines. M23 connectors are used for this purpose because of their sturdy and compact design and their high power-carrying capacities. Because of the size of the M23 connector, it can also be used in a hybrid version for transmitting both signals and power. The signal-carrying contacts are then shielded within the connector to ensure that the transmitted voltages do not interfere with the signals. Connector usage and application M23 connectors are mainly used for integrating within machine and facility construction applications. These applications require connections with a long life span and high reliability. The failure of a single connector could lead to the failure of the entire production line. It’s important to avoid facility outages caused by a connector malfunction, so the machine and facility construction industry relies on connectors with the advantages listed above. Both signals and power must be transferred in such applications. The connector and the cable must be able to withstand harsh industrial conditions. Cables may be under stress from constant motion, in particular for applications involving robotics or dragline chains. Special cables with a specific maximum bending radius are used for such applications (for example, the bending radius may be 10d, i.e., ten times the cable diameter). When constructing a facility, a variety of E.6 { 2001350000 – 2015/2016 M23 Connectors and cables Contact assignment Contact assignment SAI M23 M23 12- and 19-pole, for SAI distributors and cables 12-pole 12 9 8 1 10 7 2 PO 6 5 11 4 3 10 9 1 8 12 2 7 SO 3 4 11 5 6 19-pole 19 12 18 17 11 1 10 2 13 9 16 3 PO 8 4 7 5 14 15 6 19 12 18 13 1 11 10 2 3 17 14 9 SO 4 8 5 7 16 6 15 Description code Housing G K W S L 7/12 Inserts BE SE 4/4 Contacts KBC Wire cross-section 0.08/0.56 0.25/1.0 0.75/2.5 Moulded M23 cables SAIS SAIB 12p 19p AN ST …M 2001350000 – 2015/2016 Pole Colour code Plug-in station Contact M12 1 2 3 4 5 6 7 8 9 10 11 12 Pole white green yellow grey pink red black violet blue (–) blue (–) brown (+) green-yellow (PE) Colour code 1 2 3 4 5 6 7 8 1–8 1–8 1–8 1–8 Plug-in station 4 4 4 4 4 4 4 4 3 3 1 5 Contact M12 1 2 3 4 5 7 8 9 10 11 13 14 15 16 17 18 6 12 19 violet red grey red/blue green grey/pink white/green white/yellow white/grey black yellow/brown brown/green white yellow pink grey/brown blue (–) green-yellow (PE) brown (+) 8 6 4 2 2 1 3 5 7 7 6 4 1 3 5 8 1–8 1–8 1–8 4 4 4 2 4 2 2 2 2 4 2 2 4 4 4 2 3 5 1 E Contact partitioning Inner thread Outer thread angled Signal connectors Power connectors Cable passage Female insert Male insert Number of contacts, here for 4 sensor and 4 power contacts Signal connectors Type 6-pole 7-pole 9-pole 12-pole 16-pole 17-pole 19-pole Power connectors Type 6-pole 4+4-pole 1 mm contact 1.5 mm contact 8 12 16 17 16 3 1 mm contact 1.5 mm contact 4 2 mm contact 6 7 1 2 mm contact 6 4 Female contact 0.08 mm2 – 0.56 mm2 0.25 mm2 – 1.0 mm2 0.75 mm2 – 2.5 mm2 Cable with male plug Cable with female plug 12-pole 19-pole angled straight Length in metres Contacts for signal plugs cannot be used in inserts for power plugs and vice versa. E.7 M23 Connectors and cables Technical data Signal connectors Technical data Mechanical data Housing Housing surface Inserts (for contacts) Contacts Contact surface at point of contact Minimum mating cycles Seals / O-Rings Temperature range Type of contacts Protection, Imperviousness Cable diameter range Electrical Data Number of positions Number of contacts Contact-Ømm Nominal current A V∼ Nominal voltage at pollution degree 2 Nominal voltage at pollution degree 3 V∼ Test voltage V∼ Insulation resistance MΩ Max. contact resistance mΩ E Copper-Zinc alloy Die Casting Nickel plated brass other surface upon request Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT / Fire protection class V-0 Copper-Zinc alloy Nickel and gold plated (0.25 μm Au) > 1000 Buna-N standard optional Viton® (Viton is a registered trademark of DuPont) -40 °C – 125 °C Crimp, solder, dip-solder (PCB) IP 67 / IP 69 K per EN 60 529 (connected) 3 – 17 mm 6 6 2 20 630 300 2500 > 1010 3 7 7 2 20 630 300 2500 > 1010 3 9 8 1 8 12 12 1 8 500 200 2500 > 1010 3 1 2 20 500 200 2500 > 1010 3 16 16 1 8 400 160 1500 > 106 3 17 17 1 8 400 160 1500 > 106 3 19 16 1 8 3 1.5 10 320 100 1500 > 106 3 Derating curve Straight Connectors male + female M 23, 12-pole, wires 12 x AWG17 I [A] 9 8 7 6 5 4 3 2 1 0 E.8 20 30 40 50 60 70 80 90 100 110 120 T [°C] 2001350000 – 2015/2016 M23 Connectors and cables Technical data Power connectors Technical data Mechanical data Housing Housing surface Inserts (for contacts) Contacts Contact surface at point of contact Minimum mating cycles Seals / O-Rings Temperature range Type of contacts Protection, Imperviousness Cable diameter range Electrical Data Number of positions Number of contacts Contact-Ømm Nominal current A V∼ Nominal voltage at pollution degree 2 Nominal voltage at pollution degree 3 V∼ Test voltage V∼ Insulation resistance MΩ Max. contact resistance mΩ Copper-Zinc alloy Die Casting Nickel plated brass other surface upon request Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT / Fire protection class V-0 Copper-Zinc alloy Nickel and gold plated (0.25 μm Au) > 1000 Buna-N standard optional Viton® (Viton is a registered trademark of DuPont) -40 °C – 125 °C Crimp IP 67 / IP 69 K per EN 60 529 (connected) 7 – 17 mm 5 + PE 6 2 28 800 600 4000 > 1013 3 E 4/4 4 1 8 300 300 2500 4 2 28 800 600 4000 > 1013 3 Derating curve Straight connectors male + female M 23, 5 + PE, wires 5 x AWG12 I [A] 30 25 20 15 10 5 0 2001350000 – 2015/2016 20 30 40 50 60 70 80 90 100 110 120 T [°C] E.9 M23 Connectors and cables Overview E M23 connector for signal transmission All customisable connectors can also be assembled together with shielded cables. Housing Contact inserts* Contacts Cable connector 6-pole Coupling connector 7-pole Angled connector 9-pole Angled connector (coupling) 12-pole Device connector (front panel) 16-pole Device connector with knurled nut 17-pole Device connector (single-hole mount) 19-pole Crimp pin 1 mm rotated 0.08 – 0.56 mm2 Crimp pin 1 mm rotated 0.14 – 1.00 mm2 Crimp pin 1 mm rotated 1.00 – 1.50 mm2 Crimp socket 1 mm rotated 0.08 – 0.56 mm2 Crimp socket 1 mm rotated 0.14 – 1.00 mm2 Crimp socket 1 mm rotated 1.00 – 1.50 mm2 Crimp pin 2 mm rotated 0.14 – 0.56 mm2 Crimp socket 2 mm rotated 0.56 – 1.00 mm2 Crimp pin 2 mm rotated 0.75 – 2.50 mm2 Crimp socket 2 mm rotated 0.75 – 2.50 mm2 Device connector (angled) Device connector (back panel) * Solder and crimp inserts E.10 2001350000 – 2015/2016 M23 Connectors and cables Overview M23 connector for power transmission Housing Contact inserts* Cable connector 6 x Male 2 mm Coupling connector Angled connector Angled connector (coupling) Contacts 2 6 x Socket 2 mm Device connector (front panel) Device connector with knurled nut 1 5 1 5 2 4 x Male 1 mm 4 x Male 2 mm 4 x Socket 1 mm 4 x Socket 2 mm 4 4 B A 4 C D 1 3 C D 3 4 B A 1 Crimp pin 1 mm turned 0.25 – 1.00 mm2 Crimp socket 1 mm turned 0.25 – 1.00 mm2 Crimp pin 2 mm turned 0.75 – 2.50 mm2 Crimp pin 2 mm turned 2.50 – 4.00 mm2 Crimp socket 2 mm turned 0.75 – 2.50 mm2 Crimp socket 2 mm turned 2.50 – 4.00 mm2 E Device connector (back panel) Device connector (back panel) Device connector (angled) * Crimp inserts Moulded M23 cables Housing Cable connector Coupling connector Angled connector Angled connector (coupling) 2001350000 – 2015/2016 E.11 Housing For cables with outer diameter of: 7–12 mm Cable connector Coupling connector a a approx. 61.8 E Qty. 1 1 NW6: Type SAI-M23-GS-7/12 SAI-M23-GS-11/17 6: 0[ 29.5 M23x1 SW24 Ordering data DSSUR[ 6kt. SW27 Order No. 1995840000 1299390000 Angled connector Ordering data Type SAI-M23-KS-7/12 Qty. 1 Order No. 1169900000 Angled connector (coupling) a a 0[ Ordering data Type SAI-M23-GSW-S-7/12 E.12 6HDOLQVHUWPDGHRI1%5 3JEODFN NW6: 6: 6: 6: 6: 6: DSSUR[ 0[ Qty. 1 Order No. 1169920000 Ordering data Type SAIL-M23-KSW-7/12 $&GLPHQVLRQV M23 Connectors and cables M23 connector for signal transmission Qty. 1 Order No. 1169930000 2001350000 – 2015/2016 M23 Connectors and cables M23 connector for signal transmission Built-in connector Device connector with knurled nut a a Type SAIE-M23-S-VW Qty. 1 Mounting dimensions 20 + 0.1 Ø 19.8 Ordering data 25 19.8 0RXQWLQJ GLPHQVLRQV Order No. 1169940000 Ordering data Type SAIE-M23-S-RM Qty. 1 Ø 3.2 Order No. 1169950000 Ordering data Type SAIE-M23-S-EM Qty. 1 Order No. 1169970000 0[ Ø 2.7 28 22.6 M 23 x 1 43 37.5 25 19.8 Qty. 1 0RXQWLQJ GLPHQVLRQV [ 20 + 0.1 2001350000 – 2015/2016 25.2 + 0.1 a Mounting dimensions Type SAIE-M23-S-W 28 Device connector (back panel) a Ordering data Mounting dimensions M 25 x 1.5 Device connector (angled) 51.5 49.5 E M 23 x 1 29.5 23.5 [0 a Ø 2.7 - Ø 3.2 Ø 26.2 ୳ ୳ 29.7 18.5 0[ Device connector (single-hole mount) (6) Device connector (front panel) Order No. 1169980000 Ordering data Type SAIE-M23-S-HW Qty. 1 Order No. 1169990000 E.13 Inserts 6-pole 9-pole 4.75 8.7 a a 3.6 3.6 8.7 8.23 M23 Connectors and cables M23 connector for signal transmission 4.75 E Male insert on plug side Ordering data Female insert on plug side Type SAI-M23-SE-6 SAI-M23-BE-6 Insert 6-pole male Insert 6-pole socket Qty. 1 1 Order No. 1170000000 1170020000 7-pole Male insert on plug side Ordering data Female insert on plug side Type SAI-M23-SE-9 SAI-M23-BE-9 Insert 9-pole male Insert 9-pole socket Qty. 1 1 12-pole 6.5 3.6 5.55 11.1 9.8 3.8 4.5 7.1 9.8 9.5 Male insert on plug side Ordering data Insert 7-pole male Insert 7-pole socket a 4.3 1 1.9 8.23 a 4.75 E.14 Order No. 1170050000 1170060000 Type SAI-M23-SE-7 SAI-M23-BE-7 Female insert on plug side Qty. 1 1 Order No. 1170030000 1170040000 Male insert on plug side Ordering data Insert 12-pole male Insert 12-pole socket Reverse flow socket Type SAI-M23-SE-12 SAI-M23-BE-12 SAI-M23-BE-12-G Female insert on plug side Qty. 1 1 1 Order No. 1170070000 1995850000 1296730000 2001350000 – 2015/2016 19-pole 2 a 5.2 12 5.1 8.8 11.4 10.4 6.1 3.4 5.7 6 3 a 1.1 0.7 10.4 2.8 6 16-pole M23 Connectors and cables M23 connector for signal transmission 3.6 10.4 12 5.5 4.8 2.5 E Male insert on plug side Ordering data Female insert on plug side Type SAI-M23-SE-16 SAI-M23-BE-16 Insert 16-pole male Insert 16-pole socket Qty. 1 1 Order No. 1170080000 1170090000 17-pole Male insert on plug side Ordering data Insert 19-pole male Insert 19-pole socket Female insert on plug side Type SAI-M23-SE-19 SAI-M23-BE-19 Qty. 1 1 Order No. 1170120000 1170130000 Contact partitioning a 1.25 3.4 11.9 10.9 6.5 4.5 0.85 2 2.51 9.05 3 5.45 6 Signal connectors Type 6-pole 7-pole 9-pole 12-pole 16-pole 17-pole 19-pole 1 mm contact 1.5 mm contact 8 12 16 17 16 3 2 mm contact 6 7 1 3.94 5.04 5.75 Male insert on plug side Ordering data Insert 17-pole male Insert 17-pole socket 2001350000 – 2015/2016 Type SAI-M23-SE-17 SAI-M23-BE-17 Female insert on plug side Qty. 1 1 Order No. 1170100000 1170110000 E.15 M23 Connectors and cables M23 connector for signal transmission Contacts Male, 1 mm 0.08-0.56 0.14-1.00 1.00-1.50 Female, 1 mm E 0.08-0.56 0.34-1.00 1.00-1.50 Ordering data a 1.0 mm Male (0.08-0.56) Type SAI-M23-KSC-0.08/0.56 Qty. 50 Order No. 1170140000 1.0 mm Male (0.14-1.00) SAI-M23-KSC-0.14/1.00 50 1170150000 1.0 mm Male (1.00-1.50) SAI-M23-KSC-1.00-1.5 50 1170170000 Ordering data 1.0 mm Socket (0.08-0.56) Type SAI-M23-KBC-0.08/0.56 Qty. 50 Order No. 1995860000 1.0 mm Socket (0.34-1.00) SAI-M23-KBC-0.34/1.00 50 1170180000 1.0 mm Socket (1.00-1.50) SAI-M23-KBC-1.00-1.5 50 1170210000 Type SAI-M23-KSC-1.5-0.14-1 Qty. 50 Order No. 1170220000 1.5 mm Socket (0.14-0.56) Type SAI-M23-KBC-1.5-.14-.56 Qty. 50 Order No. 1170230000 1.5 mm Socket (0.56-1.00) SAI-M23-KBC-1.5-.56-1.0 50 1170240000 with integrated SLS® technology Male, 1.5 mm 0.14-1.00 Female, 1.5 mm 0.14-0.56 0.56-1.00 Ordering data 1.5 mm Male (0.14-1.00) Ordering data with integrated SLS® technology E.16 2001350000 – 2015/2016 Male, 2 mm 0.75-2.00 Female, 2 mm 0.75-2.00 Ordering data 2.0 mm Male (0.75-2.00) Ordering data 2.0 mm Socket (0.75-2.00) a Type SAI-M23-KSC-2-0.75-2.50 Qty. 50 Order No. 1170250000 Type SAI-M23-KBC-2-0.75-2.50 Qty. 50 Order No. 1170260000 M23 Connectors and cables M23 connector for signal transmission Technical data Number of positions Number of contacts Contact-Ømm 2001350000 – 2015/2016 6 6 2 7 7 2 9 8 1 1 2 12 12 1 16 16 1 17 17 1 19 16 1 E 3 1.5 E.17 M23 Connectors and cables E E.18 2001350000 – 2015/2016 M23 inserts with solder contacts M23 Connectors and cables M23 connector for signal transmission The M23 solder versions are used for PCB mount soldering or to attach to wires. SAI M23 solder inserts with PCB solder pin and solder cups fit the existing M23 housings. This product line is an extension of the existing M23 modular signal connectors. Please also see our M23 Product Information “SAI M23 Connectors”. PCB mount solder contacts are available in different lengths to properly fit with the various housing styles offered by Weidmüller. All contacts are gold plated for improved connectivity and increased mating cycles. 2001350000 – 2015/2016 E E.19 M23 Connectors and cables M23 connector for signal transmission Inserts with solder contacts 6-pole Technical data 4.75 a No. of poles Contact number / diameter Ordering data 8.23 Pinout clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Female, solder pin 10 mm Male, solder pin 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm E 6 6 x 2 mm Type SAI-M23-SE-6-F SAI-M23-BE-6-F SAI-M23-SE-6-3.5mm SAI-M23-BE-6-10mm SAI-M23-SE-6-10mm SAI-M23-SE-6-17mm SAI-M23-BE-6-17mm Qty. 1 1 1 1 1 1 1 Order No. 1224000000 1224010000 1224020000 1224030000 1224050000 1224060000 1224040000 Qty. 1 1 1 1 1 1 1 Order No. 1224070000 1224080000 1224090000 1224100000 1224120000 1224130000 1224110000 4.75 Male insert on plug side Female insert on plug side Mounting schemes illustrate installation in enclosures (see the following pages). PCB hole-Ø: 1.5 mm 7-pole Technical data 8.23 a No. of poles Contact number / diameter Ordering data Pinout clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Female, solder pin 10 mm Male, solder pin 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm 4.75 7 7 x 2 mm Type SAI-M23-SE-7-F SAI-M23-BE-7-F SAI-M23-SE-7-3.5mm SAI-M23-BE-7-10mm SAI-M23-SE-7-10mm SAI-M23-SE-7-17mm SAI-M23-BE-7-17mm 9.5 Male insert on plug side Mounting schemes illustrate installation in enclosures (see the following pages). E.20 Female insert on plug side PCB hole-Ø: 0.8 mm (1.2 mm at 17 mm socket) 2001350000 – 2015/2016 M23 Connectors and cables M23 connector for signal transmission Inserts with solder contacts 9-pole Technical data 8.7 a Ordering data Pinout clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Male, solder pin 10 mm Female, solder pin 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm Pinout counter clockwise Male, solder cup Female, solder cup Male, solder pin 10 mm Female, solder pin 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm 3.6 8.7 3.6 No. of poles Contact number / diameter Male insert on plug side 9 8 x 1 mm + 1 x 2 mm Type SAI-M23-SE-9-F SAI-M23-BE-9-F SAI-M23-SE-9-3.5mm SAI-M23-SE-9-10mm SAI-M23-BE-9-10mm SAI-M23-SE-9-17mm SAI-M23-BE-9-17mm Qty. 1 1 1 1 1 1 1 Order No. 1224490000 1224500000 1224510000 1224540000 1224520000 1224550000 1224530000 1 1 1 1 1 1 1224730000 1224740000 1224770000 1224750000 1224780000 1224760000 Qty. 1 1 1 1 Order No. 1224140000 1224150000 1224160000 1224180000 SAI-M23-BE-12-F-PE 1 1224190000 SAI-M23-SE-12-10mm SAI-M23-BE-12-10mm SAI-M23-SE-12-17mm SAI-M23-BE-12-17mm 1 1 1 1 1224220000 1224170000 1224230000 1224210000 SAI-M23-SE-12-F-G SAI-M23-BE-12-F-G SAI-M23-SE-12-3.5mm-G SAI-M23-SE-12-12mm-G SAI-M23-BE-12-10mm-G SAI-M23-SE-12-10mm-PE-G 1 1 1 1 1 1 1224560000 1224570000 1224580000 1224630000 1224590000 1224620000 SAI-M23-BE-12-10mm-PE-G 1 1224610000 SAI-M23-SE-12-17mm-G 1 1224640000 SAI-M23-SE-9-F-G SAI-M23-BE-9-F-G SAI-M23-SE-9-10mm-G SAI-M23-BE-9-10mm-G SAI-M23-SE-9-17mm-G SAI-M23-BE-9-17mm-G E Female insert on plug side Mounting schemes illustrate installation in enclosures (see the following pages). PCB hole-Ø: 1 mm contact = 0.8 mm (1.2 mm at 17 mm socket) 2 mm contact = 1.5 mm Technical data 12-pole 6.5 a 3.6 5.55 11.1 9.8 3.8 1.9 4.3 1 4.5 7.1 9.8 Male insert on plug side Mounting schemes illustrate installation in enclosures (see the following pages). 2001350000 – 2015/2016 Female insert on plug side No. of poles Contact number / diameter Ordering data Pinout clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Male, solder pin, 3.5 mm, with PE contact pin 9 Female, solder pin 3.5 mm, with PE contact pin 9 Male, solder pin, 10 mm Female, solder pin, 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm Pinout counter clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Male, solder pin, 10 mm Female, solder pin, 10 mm Male, solder pin, 10 mm, with PE contact pin 9 Female, solder pin, 10 mm, with PE contact pin 9 Male, Solder pin, 17 mm 12 12 x 1 mm Type SAI-M23-SE-12-F SAI-M23-BE-12-F SAI-M23-SE-12-3.5mm SAI-M23-SE-12-F-PE PCB hole-Ø: 0.8 mm (1.2 mm at 17 mm socket) E.21 M23 Connectors and cables M23 connector for signal transmission Inserts with solder contacts 16-pole Technical data 2.8 a 1.1 0.7 2 E 4.8 Ordering data Pinout clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Female, solder pin 10 mm Male, solder pin 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm 5.1 8.8 11.4 10.4 6.1 3.4 5.7 No. of poles Contact number / diameter 3.6 5.5 16 6 x 1 mm Type SAI-M23-SE-16-F SAI-M23-BE-16-F SAI-M23-SE-16-3.5mm SAI-M23-BE-16-10mm SAI-M23-SE-16-10mm SAI-M23-SE-16-17mm SAI-M23-BE-16-17mm Qty. 1 1 1 1 1 1 1 Order No. 1224240000 1224250000 1224260000 1224270000 1224290000 1224310000 1224280000 Qty. 1 1 1 1 1 1 1 Order No. 1224320000 1224330000 1224340000 1224370000 1224350000 1224380000 1224360000 1 1 1 1 1 1 1 1224650000 1224660000 1224670000 1224710000 1224680000 1224720000 1224690000 2.5 Male insert on plug side Female insert on plug side Mounting schemes illustrate installation in enclosures (see the following pages). PCB hole-Ø: 0.8 mm (1.2 mm at 17 mm socket) 17-pole Technical data a 1.25 3.4 11.9 10.9 6.5 4.5 0.85 2 2.51 9.05 3 5.45 6 3.94 5.04 5.75 Male insert on plug side Mounting schemes illustrate installation in enclosures (see the following pages). E.22 No. of poles Contact number / diameter Ordering data Pinout clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Male, solder pin 10 mm Female, solder pin 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm Pinout counter clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Male, solder pin 10 mm Female, solder pin 10 mm Male, solder pin, 17 mm Female, solder pin, 17 mm 17 17 x 1 mm Type SAI-M23-SE-17-F SAI-M23-BE-17-F SAI-M23-SE-17-3.5mm SAI-M23-SE-17-10mm SAI-M23-BE-17-10mm SAI-M23-SE-17-17mm SAI-M23-BE-17-17mm SAI-M23-SE-17-F-G SAI-M23-BE-17-F-G SAI-M23-SE-17-3.5mm-G SAI-M23-SE-17-10mm-G SAI-M23-BE-17-10mm-G SAI-M23-SE-17-17mm-G SAI-M23-BE-17-17mm-G Female insert on plug side PCB hole-Ø: 0.8 mm (1.2 mm at 17 mm socket) 2001350000 – 2015/2016 M23 Connectors and cables M23 connector for signal transmission Inserts with solder contacts 19-pole Technical data 6 a 5.2 10.4 12 6 3 10.4 12 Male insert on plug side Mounting schemes illustrate installation in enclosures (see the following pages). 2001350000 – 2015/2016 No. of poles Contact number / diameter Ordering data Pinout clockwise Male, solder cup Female, solder cup Male, solder pin, 3.5 mm Male, solder pin, 3.5 mm, with PE contact pin 12 Female, solder pin 3.5 mm, with PE contact pin 12 Male, solder pin, 10 mm Female, solder pin, 10 mm Male, solder pin, 10 mm, with PE contact pin 12 Male, solder pin, 17 mm Female, solder pin, 17 mm 19 16 x 1 mm + 3 x 1.5 mm Type SAI-M23-SE-19-F SAI-M23-BE-19-F SAI-M23-SE-19-3.5mm SAI-M23-SE-19-3.5mmPE12 Qty. 1 1 1 1 Order No. 1224390000 1224400000 1224410000 1224460000 SAI-M23-BE-19-3.5mm-PE 1 1224440000 SAI-M23-SE-19-10mm SAI-M23-BE-19-10mm SAI-M23-SE-19-10mm-PE 1 1 1 1224470000 1224420000 1224430000 SAI-M23-SE-19-17mm SAI-M23-BE-19-17mm 1 1 1224480000 1224450000 E Female insert on plug side PCB hole-Ø: 1 mm contact = 0.8 mm (1.2 mm at 17 mm socket) 1.5 mm contact = 1.5 mm E.23 M23 Connectors and cables M23 connector for signal transmission Overview of inserts and housings Solder pin affiliation This table shows the different combination possibilities of the inserts and solder pins, with housings. E Device connector (front panel) Male insert Order No. SAIE-M23-S-VW SAIE-M23-S-RM SAIE-M23-S-EM SAIE-M23-S-HW 1169940000 1169950000 1169970000 1169990000 Ordering data Female insert Type SAIE-M23-S-RM 26.2 Solder pin length 3.5 mm 10 mm 17 mm X X X X X X X X Qty. 1 Order No. 1169950000 Qty. 1 Order No. 1169940000 L1 L3 L2 L3 L2 L1 38 38.8 (29.2) (29.2) 26.2 Male insert 10 mm 17 mm L1 4.5 4.5 L2 10.3 17.3 L3 11.65 18.65 Device connector with knurled nut Male insert Female insert 10 mm 17 mm L1 4.5 4.5 L2 5.3 12.3 L3 11.1 18.1 Ordering data Female insert Type SAIE-M23-S-VW M23x1 L3 32.6 33.15 (21.5) (21.5) M23x1 L1 L2 L1 L3 L2 Male insert 10 mm 17 mm E.24 Type L1 – 4.5 L2 – 8.6 L3 – 9.6 Female insert 10 mm 17 mm L1 – 4.5 L2 – 7.8 L3 – 8.8 2001350000 – 2015/2016 Device connector (single-hole mount) Male insert Ordering data Female insert M23x1 Type SAIE-M23-S-EM Qty. 1 Order No. 1169970000 Qty. 1 Order No. 1169990000 L1 L1 L2 L2 L3 L3 39.6 40.15 (23.5) (23.5) M23x1 M23 Connectors and cables M23 connector for signal transmission Male insert 10 mm 17 mm L1 – 4.5 L2 – 10.65 L3 – 16.65 Device connector (back panel) Male insert Female insert 10 mm 17 mm L1 – 4.5 L2 – 10.1 L3 – 16.1 Ordering data Female insert Type SAIE-M23-S-HW E M23x1 L1 L2 L1 L3 L2 L3 32.6 33.15 (20.5) (20.5) M23x1 Male insert 10 mm 17 mm 2001350000 – 2015/2016 L1 4.5 4.5 L2 10.3 17.3 L3 12.65 19.65 Female insert 10 mm 17 mm L1 4.5 4.5 L2 5.3 12.3 L3 12.1 19.1 E.25 M23 Connectors and cables M23 connector for power transmission Housing For cables with outer diameter of: 7–12 mm Cable connector Coupling connector a E a DSSUR[ DSSUR[ Type SAI-M23-GS-L-7/12 Ordering data 0[ 0[ 6: NW6: Qty. 1 Order No. 1995800000 Angled connector 6: Ordering data Type SAI-M23-KS-L-7/12 NW6: Qty. 1 Order No. 1170270000 Angled connector (coupling) a 27 Type SAIL-M23-GSW-L-7/12 E.26 Qty. 1 25 M23 x 1 Ordering data 63 72 24 a Order No. 1170280000 Ordering data Type SAIL-M23-KSW-L-7/12 Qty. 1 Order No. 1170290000 2001350000 – 2015/2016 M23 Connectors and cables M23 connector for power transmission Built-in connector With 3.2-mm mounting holes Device connector with knurled nut Device connector (single-hole mount) a a Ø 26.2 25 19.8 Mounting dimensions 20 + 0.1 Ordering data Type SAIE-M23-L-VW Qty. 1 20 + 0.1 Order No. 1170300000 Device connector (angled) Ordering data Type SAIE-M23-L-RM Qty. 1 Order No. 1170310000 19.8 Ø 2.7 28 22.6 Ø 3.2 M 23 x 1 34.5 32.5 M 23 x 1 43 37.5 2001350000 – 2015/2016 Ordering data Type SAIE-M23-L-EM Qty. 1 Order No. 1170320000 Ø 3.2 25 20.5 25 Mounting dimensions 23.1 + 0.1 20 + 0.1 Type SAIE-M23-L-W 25.2 + 0.1 M 25 x 1.5 a Mounting dimensions Ordering data Mounting dimensions 28 Device connector (back panel) a 54.5 52.5 E M 23 x 1 Ø 2.7 - Ø 3.2 32.5 Mounting dimensions 39.5 32.5 25 19.8 Ø 2.7 - Ø 3.2 a 7 Device connector (front panel) Qty. 1 Order No. 1170330000 Ordering data Type SAIE-M23-L-HW Qty. 1 Order No. 1170340000 E.27 Inserts 5 + PE 4/4 7.05 10.52 4.11 a 2.86 a 2.86 1.85 6 6 5.63 4.85 M23 Connectors and cables M23 connector for power transmission 11.41 10.54 B 2 E 4 1 2 5 4 1 6 times male, 2 mm 1 5 6 times female, 2 mm Ordering data Type SAI-M23-SE-L-6 SAI-M23-BE-L-6 6 times male 2 mm 6 times female, 2 mm Qty. 1 1 A Order No. 1170350000 1170370000 4 C C D 3 4 times 1-mm male and 4 times 2-mm male Ordering data 4 times 1-mm male and 4 times 2-mm male 4 times 1-mm female and 4 times 2-mm female B 4 A D 3 1 4 times 1-mm female and 4 times 2-mm female Type SAI-M23-SE-L-4/4 SAI-M23-BE-L-4/4 Qty. 1 1 Order No. 1170380000 1995810000 Contact partitioning Power connectors Type 6-pole 4+4-pole 1 mm contact 1.5 mm contact 4 2 mm contact 6 4 Contacts for signal plugs cannot be used in inserts for power plugs and vice versa. E.28 2001350000 – 2015/2016 Contacts Male, 1 mm 0.25 - 1.00 Female, 1 mm 0.25 – 1.00 Ordering data a Type SAI-M23-KSC-0.25-1.0 Qty. 50 Order No. 1170390000 Type SAI-M23-KBC-0.25-1.0 Qty. 50 Order No. 1995830000 2 mm Male (0.75-2.5) Type SAI-M23-KSC-L-0.75-2.5 Qty. 50 Order No. 1170400000 2 mm Male (2.5-4.00) SAI-M23-KSC-L-2.5-4.0 50 1170410000 2 mm Socket (0.75-2.5) Type SAI-M23-KBC-L-0.75-2.5 Qty. 50 Order No. 1995820000 2 mm Socket (2.5-4.00) SAI-M23-KBC-L-2.5-4.0 50 1170420000 1 mm Male (0.25-1.00) Ordering data 1 mm Socket (0.25-1.00) M23 Connectors and cables M23 connector for power transmission with integrated SLS® technology Male, 2 mm 0.75 – 2.5 2.5 – 4.00 Female, 2 mm 0.75 – 2.5 2.5 – 4.00 Ordering data Ordering data E Technical data No. of poles Number of contacts Contact-Ømm 2001350000 – 2015/2016 5 + PE 6 2 4/4 4 1 4 2 E.29 M23 Connectors and cables Moulded M23 cables M23 cables 12 7 6 8 9 6KLHOGHG 1 10 2 PO 3 1 10 2 9 8 SO 3 4 11 5 12 7 6 5 11 4 19 12 18 17 11 1 10 2 13 9 16 3 PO 8 4 7 15 6 5 14 19 18 13 1 12 11 10 2 3 17 14 9 SO 4 8 5 15 6 7 16 Male Female Male Ordering data Male, straight Male, angled E Female, straight Female, angled Note +DORJHQ 12-pole Male 19-pole 1m SAIS-M23-12P-ST-1,0M 1906280100 SAIS-M23-19P-ST-1,0M 1818160100 1m SAIS-M23-12P-AN-1,0M 1906290100 SAIS-M23-19P-AN-1,0M 1818090100 1m SAIB-M23-12P-ST-1,0M 1886440100 SAIB-M23-19P-ST-1,0M 1818180100 SAIB-M23-12P-AN-1,0M 1877440100 SAIB-M23-19P-AN-1,0M 1818140100 1m ST = straight AN = 90° elbow Standard cable lengths Dimensioned drawing 1.5 m 3.0 m 5.0 m 10.0 m xxxxxx0150 xxxxxx0300 xxxxxx0500 xxxxxx1000 70 70 51 50 All cables listed in the ordering data have a length of 1.5 metres. The last four ordering digits must be changed when ordering other standard cable lengths. Other versions on request Technical data Gold-plated -40…+125 °C M 23 x 1 Ø 26 87 8A IP 67 85 Rated current Protection degree Core cross-section Contact surface Temperature range of housing Rated voltage (acc. to VDE standard 0110 ISO group C) Ø 26 M 23 x 1 Chapter W includes additional technical specifications for the cable E.30 2001350000 – 2015/2016 With M23 outlet M23 Connectors and cables SAI distributor M12 with M23 SAI-4/8-S Technical data Operating voltage Current of continuous busbars Max. current-carrying capacity per slot Total current Pollution severity Protection degree Ambient temperature range Housing main material Contact carrier material Base material of contacts Screw socket Housing colour Flammability class UL 94 Clamping range of hood-version Suitable for dragline cable (fixed cable connection) QTY 1 1 Other versions on request SAI-4/8-S Type SAI-4-S 5P FC SAI-8-S 5P FC Other versions on request Order No. 1847970000 1848040000 E 12 19 LED_gn LED_gn 6 LED_ye sock 1 sock 1 1 sock 2 sock 2 2 LED_ye LED_ye LED_ye 4 LED_ye LED_ye sock 5 5 LED_ye LED_ye LED_ye sock 6 sock 6 6 LED_ye LED_ye LED_ye sock 7 7 LED_ye sock 8 8-way 8 6 17 13 2 10 11 LED_ye LED_ye LED_ye sock 8 14 3 sock 4 LED_ye sock 5 8 16 sock 3 3 sock 4 4 5 LED_ye LED_ye LED_ye sock 3 15 LED_ye LED_ye LED_ye sock 7 2001350000 – 2015/2016 5-pole QTY 1 1 Wiring diagram Wiring diagram 10...30 V 2A 4A 9A 3 IP 67 -25...80 °C PA 6 GF PBT (UL 94 V0) CuZn CuZn, nickel-plated grey, RAL 7032 V-0 ... 4-pole Order No. 1847960000 1847920000 4-way Note 4 channel 8 channel Type SAI-4-S 4P FC SAI-8-S 4P FC 4-way Complete modules LED_ye 18 1 8-way Ordering data E.31 With M23 outlet on face end 26.8 16 29 54 18.8 4.5 4.5 73 107 152 M23 Connectors and cables SAI distributor M12 with M23 M23 33 39 SAI-4/8-SH Note E 4 channel 8 channel Technical data Operating voltage Current of continuous busbars Max. current-carrying capacity per slot Total current Pollution severity Protection degree Ambient temperature range Housing main material Contact carrier material Base material of contacts Screw socket Housing colour Flammability class UL 94 Clamping range of hood-version Suitable for dragline cable (fixed cable connection) Type SAI-4-SH 4P FC SAI-8-SH 4P FC QTY 1 1 4-pole Order No. 1859110000 1859120000 10...30 V 2A 4A 9A 3 IP 67 -25...80 °C PA 6 GF PBT (UL 94 V0) CuZn CuZn, nickel-plated grey, RAL 7032 V-0 ... SAI-4/8-SH Type SAI-4-SH 5P FC SAI-8-SH 5P FC QTY 1 1 /('B\H /('B\H VRFN /('B\H VRFN /('B\H VRFN /('B\H VRFN /('B\H VRFN /('B\H VRFN /('B\H VRFN /('B\H /('B\H VRFN /('B\H /('B\H VRFN /('B\H /('B\H VRFN /('B\H /('B\H VRFN /('B\H /('B\H VRFN /('B\H /('B\H VRFN VRFN /('B\H /('B\H /('B\H VRFN /('BJQ E.32 5-pole Order No. 1859130000 1859140000 Wiring diagram Wiring diagram ZD\ZD\ Complete modules ZD\ZD\ Ordering data 26 VRFN /('B\H /('BJQ 2001350000 – 2015/2016 With M23 outlet M23 Connectors and cables SAI distributor M8 with M23 SAI-4/8-M23 E SAI-4/8-M23 Ordering data Note 4 channel 8 channel Technical data Operating voltage Current of continuous busbars Max. current-carrying capacity per slot Total current Pollution severity Protection degree Ambient temperature range Housing main material Contact carrier material Base material of contacts Screw socket Housing colour Flammability class UL 94 Clamping range of hood-version Suitable for dragline cable (fixed cable connection) Type SAI-4-M23 4P M8 SAI-8-M23 4P M8 Other versions on request QTY 1 1 M23 Order No. 1784660000 1784650000 Dimensioned drawing 10...30 V 2A 2A 8A 3 IP 68 -20...90 °C Pocan PBT (UL 94 V0) CuZn CuZn, nickel-plated grey, RAL 7032 V-0 ... sock 1 sock 2 sock 3 sock 4 4-way 4-pole sock 5 sock 6 sock 8 2001350000 – 2015/2016 8-way sock 7 E.33 M23 Connectors and cables Installation instructions – Signal connectors Cable connector 1. max. 25mm 2. 4mm E 3. Crimp 4. 5. click click 6. 7. Code 8. 27 E.34 24 2001350000 – 2015/2016 M23 Connectors and cables Installation instructions – Signal connectors Angled connector click 1. 60 mm 7. 2. E 8. 3. 9. Code 4m m 4. 25 10. Crimp 5. 11. click 12. clic k 6. 2001350000 – 2015/2016 27 24 E.35 M23 Connectors and cables Installation instructions – Signal connectors Device connector with knurled nut 1. 4 mm 2. 1238870000 Crimp E 3. click 4. 5. click click 6. Code 7. 8. E.36 2001350000 – 2015/2016 M23 Connectors and cables Installation instructions – Signal connectors Device connector, male 1. 4mm E 3. 2. Crimp click 4. click 5. 6. Code click 2001350000 – 2015/2016 E.37 M23 Connectors and cables Installation instructions – Signal connectors Device connector, female 1. E 4 mm 2. Crimp 3. 4. click click 5. 6. Code click E.38 2001350000 – 2015/2016 M23 Connectors and cables Installation instructions – Power connectors Cable connector PD[ PP E [ [ &RQWDFWPP PP &RQWDFWPP PP &ULPS FOLFNF OLFN 2001350000 – 2015/2016 E.39 M23 Connectors and cables Installation instructions – Power connectors Device connector [ E [ &RQWDFW PP PP &RQWDFW PP PP &ULPS FOLFNF OLFN FOLFN E.40 2001350000 – 2015/2016 M23 Connectors and cables Installation instructions – Power connectors Device connector [ [ &RQWDFW PP PP &RQWDFW PP PP E &ULPS FOLFNF OLFN FOLFN 2001350000 – 2015/2016 E.41 M23 Connectors and cables Installation instructions – Power connectors Device connector, single-hole mount [ E [ &RQWDFW PP PP &RQWDFW PP PP &ULPS FOLFNF OLFN E.42 2001350000 – 2015/2016 M23 Connectors and cables M23 connector M23 connector Easy to assemble • An integrated approach for all plug sizes •A patented assembly module consisting of terminal insert and insulating body • Assembly and shield connection combined into one step • Simple, quick and safe assembly in the housing Flexibility Total modularity means flexibility Male or female inserts can even be used with any of the housing types for the M23 power connectors. The concise layout of this connector range and the reduced number of individual parts has clear benefits for the user – quicker assembly and easier installation. E The spacer sleeves are colour-coded for the male and female inserts. Assembly and shield connection are combined into one step. The snap-on terminal insert protects the cable outlet from getting twisted. The variable shield connection ensures secure EMC protection for both light and heavy shielding braid. 2001350000 – 2015/2016 E.43 M23 Connectors and cables M23 connector Secure contact with SLS® technology The new, premium-grade contact – the spring-loaded socket (SLS®) system •Integrated spring takes the pin contact and clasps it radially •Outstanding electrical characteristics with the most secure contact •Quick assembly: solder contacts already tin-plated E The radially clasped spring mechanism made from copper beryllium ensures minimal insertion force and high number of plugging cycles. The cylindrical outer shape of the female contact guarantees that the plugging process is properly centred. Gold-plated contact surfaces provides minimal contact resistances. Tin plated surfaces on the solder contacts helps to save time during assembly. E.44 2001350000 – 2015/2016 M23 Connectors and cables M23 connector Euro-Lock system® for a secure mount High-quality cable gland Euro-Lock system® – the patented interlock system •Replaceable male or female inserts in each type of housing •Integrated strain relief mechanism with patented HSK cable gland •Internationally certified, with proven and established quality •The integrated support clip locks the contacts into the insulating body •Contacts are easy to install and remove •No special tool is required E Secure contact interlock Quick assembly Simple removal of contacts Complete installation and removal without any special tools 2001350000 – 2015/2016 E.45 M23 Connectors and cables E E.46 2001350000 – 2015/2016