Power Module MTU 16v4000 DS 2560

POWER MODULE
MTU 16V4000 DS2560
50 Hz: 1,912 - 2,560 kVA/400V
60 Hz: 1,807 - 2,321 kWe/480V
Optional equipment shown. Standard equipment may vary.
Certifications and Standards
// Emissions
- Fuel optimized
// Generator
set is designed and manufactured
in facilities certified to standards ISO 9001:2008
and ISO 14001:2004
// Container
- Designed and manufactured as special purpose container
for the use as Generator set container, including CSC
certification
// Performance
Assurance Certification (PAC)
- Generator set tested to ISO 8528-5 for transient response
- Verified product design, quality and performance integrity
- All container systems are prototype and factory tested G3
// Power
Rating
- Permissible average power output during 24 hours of
operation is approved up to 85% for standby rated unit
- Permissible average power output during 24 hours of
operation is approved up to 75% for prime rated unit
- Permissible average power output during 24 hours of
operation is approved up to 100% (110%) for continuous
rated unit
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/ // / MTU 16V4000 DS2560 – Power Module
STANDARD FEATURES
// MTU Onsite Energy is a single source supplier
// Global product support
// Consult factory for specific warranty terms
// 16V 4000 diesel engine
- 76.3 liter displacement
- Common rail fuel injection
- 4-cycle
// Engine-generator resilient mounted
// Complete range of accessories
// Generator
- Brushless, rotating field generator
- 2/3 pitch windings
- Leroy somer AREP, excitation with R449 AVR
- 300% short circuit capability
// Digital control panel
- Complete metering and protection system
- LCD display
- TCP/IP connection for customers
// Cooling System
- Separate room for cooling system/vertical split cores
- Electrically driven fans/switched in 2 steps for
higher efficiency
Standard and Optional Features
// System
Ratings (kWe/kVA)
Voltage (L-L)
50 Hz
60 Hz
400V
400V 400V
480V
480V
480V
Application
Continuous
Prime
Standby
Continuous
Prime
Standby
Phase
3
3
3
3
3
3
Power Factor (cos phi)
0,8
0,8
0,8
0,8
0,8
0,8
kVA
1,914
2,295
2,560
2,259
2,636
2,901
kWe
1,531
1,836
2,048
1,807
2,109
2,321
AMPS
2,763
3,313
3,695
2,717
3,171
3,490
Generator Manufacturer
Leroy Somer Leroy Somer Leroy Somer Leroy Somer Leroy Somer Leroy Somer
Generator Model
LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/
4p
4p
4p
4p
4p
4p
skVA@30% Voltage dip
4,530
4,530
4,530
5,750
5,750
5,750
Temp Rise
105°C/40°C 125°C/40°C 150°C/40°C 105°C/40°C 125°C/40°C 150°C/40°C
Connection
4 BAR WYE
4 BAR WYE
4 BAR WYE
4 BAR WYE
4 BAR WYE
4 BAR WYE
// Engine
Air cleaners
Oil pump
Oil drain extension & S/O valve
Lube oil sight glass
(Oil reservoir 60 liter with automatic refilling)
Return fuel cooler
Fuel cleaner with water separator switchable
Lube oil multi-stage filter
Closed crankcase ventilation
Air-filter (Heavy duty air-filter)
Jacket water pump
Thermostats
Radiator - remote mounted
Electric starting motor - 24V
Governor – electronic isochronous
Base - formed steel
SAE flywheel & bell housing
Battery rack & cables
Fuel optimized (both 50 Hz and 60 Hz)
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/ // / MTU 16V4000 DS2560 – Power Module
STANDARD and Optional FEATURES
// Digital control panel(s)
Digital metering
Engine/generator protection functions
CANBus ECU communications
Multilingual capability
Programmable contact outputs
TCP/IP connection for customers
// Generator *
// Container
40’ high cube ISO container with CSC certification
Rear container double doors
Three lockable personnel access doors
1,500 liters diesel fuel tank
Externally roof mounted critical grade exhaust silencer (stored during
transport between the split core radiator)
Generator circuit breaker wall mounted with access from outside
Generator circuit breaker rated 3A 3,200A 3B/D 4,000A 100kA
24 VDC LED lights with battery backup
Leroy Somer LSA 52,3 L12/4R
NEMA MG1-32, IEC 60034.1-60034.2 and standards compliance for
temperature rise and motor starting
Sustained short circuit current of up to 300% of the rated current for
up to 10 seconds
Self-ventilated IP 22
Superior voltage waveform
Analog AVR R449 (Digital AVR D510)
No load to full load regulation
Brushless alternator with brushless pilot exciter
4 pole, rotating field
2 bearing, regreasable
Close coupling
Full amortisseur windings
125% rotor balancing
±0.25% voltage accuracy regulation
100% of rated load - one step
5% maximum THD total harmonic distortion
*Note: Air filter will cause 5% derate in power output (kWe) and may also affect fuel consumption.
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/ // / MTU 16V4000 DS2560 – Power Module
Application data
// Engine
// Manufacturer
MTU
Model 16V4000 G63/83
Type
4-cycle
Arrangement
16-V
Displacement/cylinder: l (cu inch)
76.3 (4656)
Bore: mm (inch)
170 (6.69)
Stroke: mm (inch)
210 (8.27)
Compression ratio
16.5:1
Rated RPM: 50 Hz
1500
Rated RPM: 60 Hz
1800
Engine governor
Electronic isochronous (ADEC)
Standby rated power:
50 Hz: kWm (hp)
2,185 (2,930)
60 Hz: kWm (hp)
2,500 (3,352)
Prime rated power:
50 Hz: kWm (hp)
1,965 (2,635)
60 Hz: kWm (hp)
2,280 (3,057)
Continuous rated power: 50 Hz: kWm (hp)
1,635 (2,192)
60 Hz: kWm (hp)
1,950 (2,614)
Speed regulation
±0.25%
Air filter
dry
// Liquid Capacity (Lubrication)
Total oil system: l (gal)
Total oil change: l (gal)
Engine jacket water capacity: l (gal)
After cooler water capacity: l (gal)
System coolant capacity: l (gal)
// 300 (79.3)
240 (63.4)
175 (46.2)
50 (13.2)
852 (225)
Electrical
Electric volts DC
Cold cranking amps under -17.8 °C (0 °F)
24
2600
50 Hz
At 100% of power rating:
l/hr (gal/hr)
At 75% of power rating:
l/hr (gal/hr)
At 50% of power rating:
l/hr (gal/hr)
STANDBY
PRIME
500 (132)
435 (115)
367 (97)
371 (98)
329 (87)
284 (75)
254 (67)
231 (61)
201 (53)
60 Hz
At 100% of power rating:
l/hr (gal/hr)
At 75% of power rating:
l/hr (gal/hr)
At 50% of power rating:
l/hr (gal/hr)
STANDBY
PRIME
613 (162)
538 (142)
458 (121)
435 (115)
397 (105)
352 (93)
303 (80)
276 (73)
254 (67)
// Fuel System
Maximum fuel lift: m (ft)
Recommended fuel
Total fuel flow: l/hr (gal/hr)
3 (10)
Diesel #2
1200 (317)
Generator
Manufacturer
Leroy Somer
Model LSA 52,3 L12/4R
Insulation class
H
Voltage regulation (steady state)
±0.25%
Radio interference classN
➀Fuel density = 0.84 Kg/L
➁ Air density = 1.184 kg/m3 (0.0739 lbm/ft3)
➂For 60 Hz standby rated power
CONTINUOUS
Cooling/Radiator System
Air Requirements➁
Engine room: *m3/min (SCFM)
Air flow required for rad.
Cooled unit: *m3/min (SCFM)
// // CONTINUOUS
Ambient capacity of radiator: °C (°F)
50 (122)
Max. restriction of cooling air, intake,
and discharge side of rad.: kPa (in. H20)
0.125 (0.5)
Water pump capacity: l/min (gpm)
1,350 (357)
Heat rejection to coolant:
kWe 3B/D – 50 Hz (3B/D – 60 Hz)
904 (1085)
Heat rejection to coolant: kWe 3A – 50 Hz (3A – 50 Hz)
802 (927)
Heat rejection to after cooler:
kWe 3B/D – 50 Hz (3B/D – 60 Hz)
455 (733)
Heat rejection to after cooler: kWe 3A – 60 Hz (3A – 50 Hz) 288 (566)
Fan power: kWe 3B/D – 50 Hz (3B/D – 50 Hz)
41.3 (68.8)
Fan power: kWe 3A – 50 Hz (3A – 60 Hz)
30.8 (51.4)
// // Fuel Consumption➀
708 (25,006)
4,200 (148,344)
Exhaust System➂
Gas temp. (stack): °C (°F)
Gas volume at stack
temp: m3/min (CFM)
Maximum allowable
back pressure: kPA (in. H20)
505 (941)
504 (17,799)
8.5 (34.1)
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/ // / MTU 16V4000 DS2560 – Power Module
Weights and dimensions
12192
2167
2896
4817
537
Drawing above for illustration purposes only. Do not use for installation design.
System
Power Module
Dimensions (L x W x H)
12203 x 2438 x 2896 mm (480 x 96 x 114 inch)
Weight (dry/less tank)
32246 kg (71090 lbs)
Weights and dimensions are based on containerized units and are estimates only. Consult the factory for accurate weights and dimensions for your specific generator set.
Sound data
Unit Type
Power Module dB(A)
Full load - Standby
C/F
Full load - Prime
C/F
Full load - Continuous
C/F
Sound data is provided at 7 m (23 ft). Generator set tested in accordance with ISO 8528-10 and with infinite exhaust.
// // // // Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for
the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO-3046-1,
BS 5514, and AS 2789. Average load factor: ≤ 85%. Standby 50 Hz operating hours per year: Max. 500.
Prime power and continuous ratings apply to installations where utility power is unavailable or unreliable. At varying load for
prime power ratings or non-varying load for continuous ratings, the number of generator set operating hours is unlimited.
A 10% overload capacity is available for one hour in twelve for both ratings. Ratings are in accordance with ISO 8528-1,
ISO 3046-1, BS 5514, and AS 2789. Average load factor: ≤ 75% (Prime) ≤ 100% (Continuous).
Continuous power ratings apply to installations where the generator set serves as utility. At constant load, the number
of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in
accordance with ISO 8528-1, ISO 3046-1, BS 5514 and AS 2789. Average load factor: ≤ 100%. Operating hours/year: unlimited.
Deration factor:
Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations.
Temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations.
Product intended for use outside of the United States.
C/F = Consult Factory/MTU Onsite Energy Distributor
N/A = Not Available
MTU Onsite Energy
Part of the Rolls-Royce Group
www.mtuonsiteenergy.com
Subject to change. | 32310361 | Edition 01/16 | ENC 2016-04.
Rating Definitions and conditions