Modular Plugs for Specialty Cables Loadbar and wire aligner system provide for consistent assembly and stable electrical performance. Loadbar and wire aligner system provide for consistent assembly and stable electrical performance. CAT6a Large Diameter Plugs CAT6 Small Diameter Plugs • Field installable plug for cable conductors up to 0.048” and overall diameters up to .295” • Accommodates a cable diameter up to .160” • Suitable for CAT6a and CAT6 applications delivering 10G Base-T and Gigabit Ethernet •Accommodates AWG 28 and AWG 30 copper conductors with overall insulated • Low profile design allows for use in high density switches and routers conductor diameters of 0.025” – 0.030” • Anti-snag boot prevents plug tab damage during installation • Proprietary contact design reliably terminates solid or stranded conductors • Packaging available for both field installation and factory terminations • 50 μin Gold plated electro-polished contacts • Can be used to terminate both shielded and unshielded cabling • Capable of field or factory terminations with standard Stewart crimp tools Part Number SS-39200-027 SS-39200-030 Performance Conductor Diameter Cable Diameter Packaging CAT6a .042"-.048" [1.07 - 1.22] .270"-.295" [6.86 - 7.49] Individually Bagged CAT6a .042"-.048" [1.07 - 1.22] .270"-.295" [6.86 - 7.49] Bulk Stewart Connector’s Large Diameter modular plug is designed to terminate directly to CAT6a and CAT6 large diameter solid conductor cabling. Typical modular plugs are designed for use on patch cable assemblies and therefore are designed to terminate to stranded conductors of wire sizes from AWG 24 through AWG 26. However, in many direct connect, or consolidation point applications where link lengths exceed 10 Meters, a horizontal cable type is specified. Horizontal cable is normally made with solid conductor copper wire in the diameter range of AWG 23 through AWG 24. This larger copper size translates into larger conductor diameters which make terminating to a traditional modular plug problematic. Stewart’s unique loadbar and contact design accommodates this large diameter cabling in the form factor of a standard RJ45 plug. To learn more visit www.stewartconnector.com. Part Number Performance Conductor Diameter Cable Diameter Packaging SS-39100-039 CAT6 .025”-.030” [0.64 - 0.76] .160” [4.06] Max Bulk Stewart Connector’s CAT6 UTP modular plug allows users to build patch cables using small diameter AWG28 and AWG30 cabling. Most traditional patch cables are built using AWG 24 and AWG 26 cable, so industry standard plug designs are not suitable to terminate to smaller AWG28 and AWG30 cable. The Stewart design uses a unique, proprietary contact design and wire alignment system to insure proper cable to plug terminations providing reliable long term connections. The wire manager included in the plug kit allows for precise conductor placement which results in repeatable consistent assemblies and patch cord performance. Included in the plug kit is a new low profile boot design which accommodates smaller diameter cable and strain relief protection from exceeding cable manufacturer’s minimum bend radius requirements. To learn more visit www.stewartconnector.com. RoHS Compliant Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327-9199 USA © 2015 Bel Connector, Inc. +1 717.235.7512 [email protected] stewartconnector.com US/LIT-ModPlugSpCabv03.15 Stewart Connector Modular Plug Quick Reference Guide High Volume Factory Terminations Production Hand Tool Shield Strain Relief Boot Cable Diameter Conductor Diameter Installation Hand Tool Kit SS-39100-028 SS-39100-029 SS-39100-030 SS-39100-031 SS-39200-020 SS-39200-021 SS-39200-022 SS-39200-023 SS-39200-024 CAT6a CAT6a CAT6a CAT6a CAT6a CAT6a CAT6a CAT6a CAT6a No No No No Yes Yes Yes Yes Yes Slimline Included Not Included Not Included Slimline Included Slimline Included Not Included Slimline Included Not Included Slimline Included .300” [7.62] Max .235” [5.97] Max .235” [5.97] Max .300” [7.62] Max .220”-.240” [5.59 - 6.10] .220”-.240” [5.59 - 6.10] .230”-.250” [5.84 - 6.35] .230”-.250” [5.84 - 6.35] .230”-.250” [5.84 - 6.35] .033”-.038” [0.84 - 0.97] .037”-.042” [0.94 - 1.07] .033”-.038” [0.84 - 0.97] .037”-.042” [0.94 - 1.07] .037”-.042” [0.94 - 1.07] .037”-.042” [0.94 - 1.07] .037”-.042” [0.94 - 1.07] .037”-.042” [0.94 - 1.07] .033”-.038” [0.84 - 0.97] 2990003-01 2990003-01 2990003-01 2990003-01 N/A N/A N/A N/A N/A SS-39200-027 CAT6a Yes Slimline Included .270”-.295” [6.86 - 7.49] .042”-.048” [1.07 - 1.22] SS-39100-008 SS-39100-011 CAT6 CAT6 No No SS-39100-021 CAT6 No SS-39100-039 SS-39200-010 SS-39200-011 SS-39200-012 SS-39200-015 CAT6 CAT6 CAT6 CAT6 CAT6 No Yes Yes Yes Yes SS-39200-019 CAT6 Yes SS-37000-007 CAT5E No SS-37000-009 CAT5E No SS-37200-028 CAT5E Yes 940-SP-3088R-A133 Cat5 / T1 No Slimline Included Slimline Included Not included - See boot PN: 450-034 Slimline Included Not Included Included Not Included Included Not included - See boot PN: 39200-883 Not included - See boot PN: 450-034 Not included - See boot PN: 450-034 Not included - See boot PN: 450-011 Not included - See boot PN: 450-011 .220”- .230” [5.59 - 5.84] .037”-.042” [0.94 - 1.07] .240”-.250” [6.10 - 6.35] .037”-.042” [0.94 - 1.07] N/A Production Die Set 2940231-01 2905014-01 2940231-01 2905014-01 2940231-01 2905014-01 2940231-01 2905014-01 2980070-01* 2980070-01* 2980075-01* 2980075-01* 2980075-01* 2980078-01* Termination Instructions MN390014.PDF MN390014.PDF MN390014.PDF MN390014.PDF MN390011.PDF MN390011.PDF MN390011.PDF MN390011.PDF MN390011.PDF MN390015.PDF 2990009-01 2990009-01 2940231-01 2940231-01 2905029-01 2905029-01 MN390006.PDF MN390006.PDF .235” [5.97] Max .037”-.042” [0.94 - 1.07] 2990003-01 2940231-01 2905014-01 MN390010.PDF .160” [4.06] Max .240”-.260” [6.10 - 6.60] .232”-.248” [5.90 - 6.30] .220”-.240” [5.59 - 6.10] .220”-.240” [5.59 - 6.10] .025”-.030” [0.64 - 0.76] .037”-.042” [0.94 - 1.07] .037”-.042” [0.94 - 1.07] .037”-.042” [0.94 - 1.07] .037”-.042” [0.94 - 1.07] 2990003-01 N/A N/A N/A N/A 2940231-01 2905014-01 2980075-01* 2980075-01* 2980070-01* 2980070-01* MN390017.PDF MN390009.PDF MN390009.PDF MN390009.PDF MN390009.PDF .270”-.295” [6.86 - 7.49] .037”-.042” [0.94 - 1.07] N/A .235” [5.97] Max .037”-.042” [0.94 - 1.07] 2990003-01 2940231-01 2905014-01 MN370053.PDF .235” [5.97] Max .042”-.048” [1.07 - 1.22] 2990003-01 2940231-01 2905014-01 MN370053.PDF .235” [5.97] Max .037”-.042” [0.94 - 1.07] 2990003-01 2940231-01 2905014-01 MN370058.PDF .235” [5.97] Max .035”-.040” [0.89 - 1.02] 2990003-01 2940231-01 2905005-01 MN300015.PDF 2980078-01* Termination Instructions available at stewartconnector.com Click for PDF Performance Part Number Click for web page Low Volume Terminations MN390009.PDF * Tool kits including Hand Tool and Die Set Stewart has the widest selection of high performance modular plugs available on the market today, visit stewartconnector.com for our full product line offering. RoHS Compliant Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327-9199 USA © 2015 Bel Connector, Inc. +1 717.235.7512 [email protected] stewartconnector.com US/LIT-ModPlugSpCabv03.15