Bel Stewart Connector GREEN END Shielded 39200 Series Assembly Instructions Individually Shielded Pair Cable 11118 Susquehanna Trail South Glen Rock, PA 17327 BLUE END With Orange Orange on left and Brown on right, one end of cable has Green on top, other end has Blue on top. Green end steps will be shown on left, Blue steps shown on right. Common steps will be in the middle. INDIVIDUALLY SHIELDED PAIRS For Cable with Overall Shield See Page 6 1 Trim off approx. 1.75 to 2.00 inches of cable jacket Do not nick shield 2 Fold shield back over cable jacket 3 Spread apart pairs Page 1 of 10 MN390009-A2 Shielded 39200 Series Assembly Instructions Individually Shielded Pair Cable Bel Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327 GREEN BLUE 0.375” 0.375” 4b 4g Trim individual pair shields, leaving approximately 0.375 inches (3/8”) sticking out beyond cable jacket 5b 5g Untwist pairs back to ends of shields 6g Here, Brn Blu pair has incorrect alignment Add ½ twist as low as possible 7g Brn pair is now in correct alignment Brn Page 2 of 10 6b Here, Blu pair has incorrect alignment Add ½ twist as low as possible 7b Blu pair is now in correct alignment MN390009-A2 Shielded 39200 Series Assembly Instructions Individually Shielded Pair Cable Bel Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327 GREEN BLUE 8g 8b Fold Grn pair back Split Grn pair around Blu pair, then fold back 9 Org Blu and Brn pairs @ slight angle to Trim ends of Org, make loading easier 10g 10b Insert Org Blu and Brn pairs into load bar Leave load bar near end of pairs 11g 11b Bring up Grn pair and trim so it fits into load bar Page 3 of 10 MN390009-A2 Shielded 39200 Series Assembly Instructions Individually Shielded Pair Cable Bel Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327 GREEN BLUE 12g 12b Slide load bar down to base of pairs 3/16” 3/16” 13b 13g Trim off wire ends at approx. 0.2 inches (3/16”) 14b 14g Slide load bar to end of pairs to make loading into housing easier 15 Gently insert assembly into housing Page 4 of 10 MN390009-A2 Bel Stewart Connector 16 17 18 Page 5 of 10 Shielded 39200 Series Assembly Instructions Individually Shielded Pair Cable 11118 Susquehanna Trail South Glen Rock, PA 17327 Close shield fingers by hand Verify wires are visible through end of plug Crimp contacts and shield fingers. Trim off excess shield MN390009-A2 Bel Stewart Connector Shielded 39200 Series Assembly Instructions Overall Shield Cable 11118 Susquehanna Trail South Glen Rock, PA 17327 OVERALL SHIELD For Cable with Individual Shielded Pairs See Page 1 1 Trim off approx. 1.75 to 2.00 inches of cable jacket Do not nick shield 2 Fold shield back over cable jacket 0.25 3 Wrap drain around cable ¼” (0.25”) behind end of jacket 4 Remove any inner insulating jacket Page 6 of 10 MN390009-A2 Shielded 39200 Series Assembly Instructions Overall Shield Cable Bel Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327 GREEN BLUE 5b 5g Untwist individual pairs to approximately 0.375 inches (3/8”) beyond cable jacket 6b 6g Here, Grn pair has incorrect alignment Add ½ twist as low as possible 7g 7b Grn pair is now in correct alignment 8g O Org O Orrrggg pair is now in correct alignment 8b Fold Grn pair back Page 7 of 10 Here,Org O O Orrrggg pair has incorrect alignment Add ½ twist as low as possible Split Grn pair around Blu pair, then fold back MN390009-A2 Shielded 39200 Series Assembly Instructions Overall Shield Cable Bel Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327 GREEN BLUE 9 Trim ends of Org, Org Blu and Brn pairs @ slight angle to make loading easier 10 Insert Org Org Blu and Brn pairs into load bar Leave load bar near end of pairs 11g 11b Bring up Grn pair and trim so it fits into load bar 12g 12b Slide load bar down to base of pairs Page 8 of 10 MN390009-A2 Shielded 39200 Series Assembly Instructions Overall Shield Cable Bel Stewart Connector 11118 Susquehanna Trail South Glen Rock, PA 17327 GREEN BLUE 13 3/16” Trim off wire ends at approx. 0.2 inches (3/16”) 14b 14g Slide load bar to end of pairs to make loading into housing easier 15 Gently insert assembly into housing 16 Close shield fingers by hand Keep drain wire entirely under fingers Page 9 of 10 MN390009-A2 Bel Stewart Connector 17 11118 Susquehanna Trail South Glen Rock, PA 17327 Verify wires are visible through end of plug 18 19 Page 10 of 10 Shielded 39200 Series Assembly Instructions Overall Shield Cable Crimp contacts and shield fingers Trim off excess foil shield MN390009-A2