SSL - Discrete Wire IDC Series 9177 The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9177 series accepts 14 AWG to 20 AWG wires with an insulation diameter ranging from 2.75mm to 4.25mm. These dual contact connectors support a 15 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p-3p configuration, these connectors can be end stackable for higher pin counts. APPLICATIONS FEATURES AND BENEFITS • Connecting discrete wire components directly to the PCB • Bringing power and signals onto a PCB • Daisy chaining PCB’s together to create a continuous string of boards • Application Notes: refer to 201-01-124 • IDC contact provides a gas-tight connection to the PCB for long term reliability • Connector housing captures the wire insulation for positive strain relief • Tested to automotive levels on shock, vibration and temperature cycling for reliability • Low and high volume assembly tools to match production volumes • Reduced total applied cost versus solder or crimp processes • High temperature insulator capable to 260ºC reflow soldering processes ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 15 Amp / Contact • Voltage Rating: 600 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon 46: UL94V0 Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 3 Cycles X 06 HOW TO ORDER 00X 00 9177 00X Prefix Series Number of Ways No of Code Ways 001 1 002 2 003 3 Details Page 62 Page 63 Page 64 Wire Gauge Size Code 001 012 022 033 Accepted Wire Gauge 14 AWG 16 AWG 18 AWG 20 AWG Wire Insulation Ø 4.25 Ø 3.50 Ø 3.50 Ø 2.75 Insulator Color Code Color 0 Black 1 White Application Industrial Lighting Plating Option 06 = Pure Tin all over Certification: UL File #E320991 61 SSL - Discrete Wire IDC Series 9177 14-20 AWG 1 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 61. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 65. Code 001 012 022 033 Accepted Wire Gauge 14 Gauge Stranded 16 Gauge Stranded 18 Gauge Stranded 20 Gauge Stranded A 1.10 0.82 0.72 0.60 Wire Insulation Ø 4.25 max Ø 3.50 max Ø 3.50 max Ø 2.75 max B 4.25 3.50 3.50 2.75 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER REEL/BOX PACK QTY 62 400 500MM 400MM 4 1600 SSL - Discrete Wire IDC Series 9177 14-20 AWG 2 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 61. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 65. Code 001 012 022 033 Accepted Wire Gauge 14 Gauge Stranded 16 Gauge Stranded 18 Gauge Stranded 20 Gauge Stranded A 1.10 0.82 0.72 0.60 Wire Insulation Ø 4.25 max Ø 3.50 max Ø 3.50 max Ø 2.75 max B 4.25 3.50 3.50 2.75 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER REEL/BOX PACK QTY 400 500MM 400MM 4 1600 63 SSL - Discrete Wire IDC Series 9177 14-20 AWG 3 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 61. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 65. Code 001 012 022 033 Accepted Wire Gauge 14 Gauge Stranded 16 Gauge Stranded 18 Gauge Stranded 20 Gauge Stranded A 1.10 0.82 0.72 0.60 Wire Insulation Ø 4.25 max Ø 3.50 max Ø 3.50 max Ø 2.75 max SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER REEL/BOX PACK QTY 64 400 500MM 400MM 4 1600 B 4.25 3.50 3.50 2.75 SSL - Discrete Wire IDC Series 9177 INSERTION TOOLING – REQUIRES HAND PRESS WITH FLAT ROCK PLATES 1 WAY HIGH PRODUCTION 2 WAY 3 WAY MEDIUM PRODUCTION Plastic Max No. Insulation Dia of Ways (AWG) 4.25 (14) 1 3.50 (16-18) 2.75 (20) 4.25 (14) 2 3.50 (16-18) 2.75 (20) 4.25 (14) 3 3.50 (16-18) 2.75 (20) Tool Part Number 06 06 06 06 06 06 06 06 06 9177 9177 9177 9177 9177 9177 9177 9177 9177 7017 7017 7017 7017 7017 7017 7017 7017 7017 01 02 03 01 02 03 01 02 03 001 001 001 002 002 002 003 003 003 Max No. Insulation Dia of Ways (AWG) 4.25 (14) 1 3.50 (16-18) 2.75 (20) 4.25 (14) 2 3.50 (16-18) 2.75 (20) 4.25 (14) 3 3.50 (16-18) 2.75 (20) Tool Part Number 06 06 06 06 06 06 06 06 06 9177 9177 9177 9177 9177 9177 9177 9177 9177 7016 7016 7016 7016 7016 7016 7016 7016 7016 01 02 03 01 02 03 01 02 03 001 001 001 002 002 002 003 003 003 The assembly tooling restricts the available space/component heights on the PCB. For details see below. NOTES: 1. ALL DIMENSIONS FOR REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 0.80MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 11.00 MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS. INSERTION TOOLING – PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING 1 WAY 2 WAY 3 WAY 65