NEW CAT 6 Data Wiring System Connectors TM23 Series ■Features Permanent Link PSACR 1. High-Speed Data Transfer 2. A Product Lineup Focused on Building of a Complete System In addition to modular plugs, Hirose Electric offers box type outlets, patch panels, and wall outlets. Systems built using all components from the same manufacturer will assure stable data transfer. 3. Support of a Wide Variety of Manufacturers' CAT 6 Cable 100 90 Attenuation/PSNEXT (dB) Conforms to the TIA/EIA-568B.2-1 data Wiring standard, thereby clears CAT 6 transfer performance requirements. As such, these products easily support Gigabit Ethernet (1000BASE-T/10000BASE-TX), which is the next generation of high-speed applications. 80 70 Measured value 60 50 CAT 6 PSNEXT standard value 40 30 20 CAT 6 Attenuation standard value 10 Measured value 0 1 10 100 1000 Frequency (MHz) To assure high performance of the system we test and monitor data transfer using CAT 6 cables manufactured by different suppliers. (Refer to page 12 for recommended cables.) 2004.3 1 ■Plugs, Boots ■Specifications Rating Current rating 1A Voltage rating 125V AC Operating temperature range -25ç to +60ç (Note) Item Specification Conditions 100 V DC 1. Insulation resistance 100 M ohms min. 2. Withstanding voltage No flashover or insulation breakdown. (between adjacent contacts) 3. Contact resistance 230 m ohms max. No electrical discontinuity of 5µs min. 4. Vibration Contact resistance : 250m ohms max. No electrical discontinuity of 5µs. min. 5. Shock Contact resistance : 250m ohms max. 6. Durability Contact resistance : 250m ohms max. (mating/un-mating) 7. Temperature cycle 500 V AC / one minute 100mA Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 1 octave/min. conduct, 10 cycles to each 3 directions. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axes. 200 cycles Temperature : -55±3ç ➝ +15ç to +35ç ➝ +85±2ç ➝ +15ç to +35ç Duration (Minutes): 30+50 ➝ 2 to 3 ➝ 30+50 ➝ 2 to 3 5 cycles Contact resistance : 250 m ohms max. Insulation resistance : 100 M ohms min. Contact resistance: 250 m ohms max. Insulation resistance: 1 M ohms min. (High humidity) Insulation resistance: 100 M ohms min. (Dry state) Contact resistance: 250 m ohms max. 9. Salt Spray Note: Includes temperature rise caused by current flow. 8. Humidity 500 hours at temperature of 40ç and humidity of 90% to 95%. 5% salt water/48 hours. ■Materials and Finishes Plugs Component Material Finish Remarks Insulator Polycarbonate Color: Clear UL94V-0 Contacts Phosphor bronze Contact area: Gold plated ------------------- Strain relief clamp Brass Nickel plated ------------------- Component Material Finish Remarks Insulator EPTR Boots White (Standard color) UL94V-0 Black, red, blue, yellow, green, orange, gray, light blue ------------------- ■Ordering Information ● Plugs 1 Series name TM23 - P - 8 8P 1 2 3 4 ● Boots 2 Connector type P : Plug 3 Size 8 : 8 contacts 4 Inserted contacts 8P : 8 contacts 1 Series name TM23 - P - 8 BT 1 2 3 4 : TM23 2 Connector type P : Plug 3 Size 8 : 8 contacts 4 BT 2 : TM23 : Boot ■Plugs BOverview . Contact configured for CAT 6 performance. . 0.5 mm dia. solid wire or AWG #24 stranded wire. . Use with cables having external diameters of 5.4 mm to 6.8mm. . Strain relief clamp protects the contact/conductor termination areas. Plug body Connector guide insert * (25) 5.4 10.05 4.75 1 C6 11.7 6.09 24 (17.5) 8.9 6.6 (12.9) Strain relief clamp * Connecter guide insert (Shown inserted) Contact No. 8 17 10.05 6 5.05 Contact No. 1 TM23P-88P Part No. CL No. TM23P-88P 222-2916-6 BMated with corresponding receptacle (Shown for reference only) (15.45) * Supplied separately(1bag contains 1pcs.) 3 ■Boots BOverview . Dedicated boots for the TM23P-88P. . 9 color variations. . Halogen-free. . Protects the plug’s lock/release lever. 13.4 8.8 10.8 12 (6.5) 25.3 (12) 1 TM23P-8-BT Part Number CL No. Color TM23P-8-BT(01) 222-2917-9-02 White TM23P-8-BT(01) 222-2917-9-01 Black TM23P-8-BT(02) 222-2917-9-02 Red TM23P-8-BT(03) 222-2917-9-03 Blue TM23P-8-BT(04) 222-2917-9-04 Yellow TM23P-8-BT(05) 222-2917-9-05 Green TM23P-8-BT(06) 222-2917-9-06 Orange TM23P-8-BT(07) 222-2917-9-07 Gray TM23P-8-BT(08) 222-2917-9-08 Light Blue BBoot installed Protected lock/release lever Ø6.8MAX (40) TM23P-88P 4 (17.2) (16.9) 10.8 Ø6 .8 (4) ■Manual Termination Tool HRS marking side (For contact/conductor termination) A Reverse side (For cable strain relief clamp crimping) Part No. CL No. HT601-TM23/TM22P-88P 902-2128-1 * Changing the “A” Assembly parts to TM22 dedicated clamp parts will allow wiring of Hirose’s TM22P-88P plugs supporting CAT 5e. ● Automatic Contact Termination Machine Item Part Number CL No. Body CM-105 AP105-TM23P-88P CL901-0005-4 CL901-2588-5 Applicator ● Cable Strain Relief Clamp Crimping Jig (Manual operated) Part Number CL No. TM23P-88P/CK-MP(01) CL902-2130-3(01) ■Recommended Cable Specification Solid copper conductor: Jacket 0.5mm dia. Filler Conductor Conductor Stranded copper conductor: AWG#24 Individual conductor (0.95mm to 1.05mm) insulation dia. Insulation Overall jacket dia. (5.4mm to 6.8mm) Note: To achieve CAT 6 performance, refer to TM23P-88P Cable Termination Procedure Manual(ETAD-E2415). 5 ■Box Type Outlets, Patch Panels, and Wall Outlets ■Specifications Rating Operating temperature range 0ç to +60ç (Note) Item Specification Conditions 1. Insulation resistance 2. Withstanding voltage (between adjacent contacts) 3. Contact resistance 4. Durability (mating/un-mating) 100 M ohms min. 100 V DC No flashover or insulation breakdown. 500 V AC / one minute 250 m ohms max. IEC512-2 Test 2a: Millivolt level method. Contact resistance: 270m ohms max. 200 cycles 5. Temperature cycle Contact resistance: 270 m ohms max. Temperature : -40±3ç ➝ +15ç to +35ç ➝ +70±2ç ➝ +15ç to +35ç Duration (Minutes): 30 +50 ➝ 2 to 3 ➝ 30 +50 ➝ 2 to 3 5 cycles 5% salt water/48 hours. 6. Salt Spray Contact resistance: 270 m ohms max. Note: Includes temperature rise caused by current flow. ■Materials and Finishes Box Type Outlets and Wall Outlets Component Material Finish Remarks Insulator PBT Color: Black (Standard color) UL94V-0 Contacts Phosphor bronze Contact area: Gold plated ------------------- IDC contact insulator Polycarbonate Color: White UL94V-0 IDC contacts Phosphor bronze Tin-lead plated ------------------- Case and top cover ABS Color: Cream UL94V-0 Dustproof shutter Polyamide White (Standard) UL94V-0 Patch Panels Component Material Finish Remarks Jack Insulator PBT Color: Black (Standard color) UL94V-0 Jack contacts Phosphor bronze Contact area: Gold plated ------------------- IDC contact insulator Polycarbonate Color: White UL94V-0 IDC contacts Phosphor bronze Tin-lead plated ------------------- Panel Polycarbonate Color: Black UL94V-0 ■Ordering Information Box type outlets Patch panels Wall outlets 1 Series name 2 Connector type 3 Type 6 2 3 4 : Jack TO : Box type outlet MPP : Patch panel TM23 P - TO 1 1 : TM23 R KCJ : Wall outlet 4 Number of ports 1 : 1 port 2 : 2 ports 6 : 6 ports 24 : 24 ports 48 : 48 ports ■Box Type Outlets ● 1 Port BOverview . Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Supplied with dustproof shutter. . Provided with magnetic surface on the base. Wiring tie (one included) Cat 6 Part No. CL No. TM23R-TO1 222-2921-6 Through hole (7mm max. cable dia.) (24.5) (38) (58) Base ● 2 Ports Wiring ties (two included) Cat 6 2 (54.4) Part No. CL No. TM23R-TO2 222-2922-9 Through hole (7mm max. cable dia.) (24.5) 1 (65) Base ● 6 Ports Cat 6 1 2 3 4 5 (70) Wiring ties (two included) 6 (28.4) (185) Part No. CL No. TM23R-TO6 222-2923-1 Base Break-out hole, 19mm or 23mm dia. Cables (19) (23) 7 ■Patch Panels ● 24 Ports BOverview . Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Can be installed in 19-inch racks (EIA standard). . The panel body uses dielectric material making it lightweight, shock resistant and electrically insulated. Screws, washers and wiring ties * [TM23R-MPP24] ******* (35.5) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. CL No. TM23R-MPP24 222-2924-4 16 17 18 19 20 21 22 23 31.8 Cat 6 1 (43.8) (483) 465 24 ● 48 Ports Screws, washers and wiring ties ** [TM23R-MPP48] ******* (35.5) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 76.3 1 Cat.6 Part No. CL No. TM23R-MPP48 222-2925-7 * Supplied in bag (4 pcs. each in bag) ** Supplied in bag (4 pcs. of screws and washers, 8 pcs. of wiring ties in bag) 8 (88.3) (483) 465 ■Wall Outlet BOverview . Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Supplied with dustproof shutter. . Can be installed in JIS standard mounting frames. (44) (37) (42) 6 C TM23R-KCJ (21) (22.7) ****** Dustproof shutter Protective cover (30) 3 6 7 8 T568A 12 4 5 12 4 5 3 6 7 8 T568B Color code label (22.7) ABS Part No. CL No. TM23R-KCJ 222-2926-0 9 ■Jacks ■Specifications Rating Current rating 1A Voltage rating 125V AC Operating temperature range -25ç to +80ç (Note) Item Specification 1. Insulation resistance 100 M ohms min. 2. Withstanding voltage No flashover or insulation breakdown. (between adjacent contacts) 3. Contact resistance 230 m ohms max. No electrical discontinuity of 5µs min. 4. Vibration Contact resistance : 250m ohms max. No electrical discontinuity of 5µs. min. 5. Shock Contact resistance : 250m ohms max. 6. Durability Contact resistance : 250m ohms max. (mating/un-mating) Contact resistance : 250 m ohms max. Insulation resistance : 100 M ohms min. 7. Temperature cycle Contact resistance: 250 m ohms max. Insulation resistance: 1 M ohms min. (High humidity) Insulation resistance: 100 M ohms min. (Dry state) Contact resistance: 250 m ohms max. 9. Salt Spray Note: Includes temperature rise caused by current flow. 8. Humidity Conditions 100 V DC 500 V AC / one minute 100mA Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 1 octave/min. conduct, 10 cycles to each 3 directions. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axes. 200 cycles Temperature : -55±3ç ➝ +5ç to +35ç ➝ +85±2ç ➝ +5ç to +35ç Duration(Minutes) : 30 +50 ➝ 2 to 3 ➝ 30 +50 ➝ 2 to 3 5 cycles 500 hours at temperature of 40ç and humidity of 90% to 95%. 5% salt water/48 hours. ■Materials and Finishes Jacks Component Material Insulator PBT Contacts Phosphor bronze Finish Remarks Color: Black (Standard) UL94V-0 White, red, blue, yellow, green, orange UL94V-0 Contact area: Gold plated ------------------- ■Ordering Information Jacks 1 Series name 2 Connector type : TM23 R : Jack 3 Mounting style/termination type 5A : Right-angle/through hole TM23 R - 5A 8 8 1 10 2 3 4 5 4 Jack opening code 8 : For 8 contacts 5 Number of inserted contacts 8 : 8 contacts ■Jacks BOverview . Unique contact structure designed for crosstalk reduction. . (Through hole : 3 rows) . Available in 7 colors. . Temporary retention to board with integral flexible posts. BPCB mounting pattern 15 15 13 7.112 5.08 8-Ø0.8 3.048 14.5 2.54 1.016 4 Contact No. 8 3 15 0.35 2.1 Flexible post 0.43 6 7 1 5 6 2 3 4 8 1.3 2-Ø2.4 Contact No. 1 Connector front edge 2.54 4 6 1.3 Recommended board thickness: 1.6mm Part Number CL No. Color TM23R-5A-88(02) 222-2918-1-01 Black TM23R-5A-88(01) 222-2918-1-01 White TM23R-5A-88(02) 222-2918-1-02 Red TM23R-5A-88(03) 222-2918-1-03 Blue TM23R-5A-88(04) 222-2918-1-04 Yellow TM23R-5A-88(05) 222-2918-1-05 Green TM23R-5A-88(06) 222-2918-1-06 Orange Note: The jack by itself does not clear CAT 6 performance requirements. Compensation on the board is required to secure CAT 6 performance. 11 ■ Precautions in System Construction The TM23 Series connector and components were designed for CAT 6 data transfer. However, it is highly recommended that the entire connected system be checked for this performance level. ● Cable termination procedures Cable termination procedure manual No. Part Number ETAD-E2415 TM23P-88P ATAD-E2407 TM23R-TO1 ATAD-E2408 TM23R-TO2 ATAD-E2409 TM23R-TO6 ATAD-E2410 TM23R-MPP24 ATAD-E2411 TM23R-MPP48 ATAD-E2412 TM23R-KCJ ● Recommended Cable Manufacturers Hirose Electric closely examines the transfer performance of these connectors with the CAT 6 cable that is manufactured and sold by the various cable manufacturers. Please use the cable from among those indicated in Table 1 for system construction with the TM23 Series. Table1 Recommended Cable Manufacturers Manufacturer's Name Web Site Hitachi Cable, Ltd. http://www.hitachi-cable.co.jp/index_e.html Tonichi Kyosan Cable, Ltd. http://www.tonichi-kyosan.co.jp/ NipponSeisen Co. Ltd. http://www.nscable.co.jp/ Okano Electric Wire Co., Ltd. http://www.okano-cable.co.jp/english/index.html Tsushin Kogyo K.K. http://www.tsuko.co.jp/ Showa Electric Wire & Cable Co., Ltd. http://www.swcc.co.jp/eng/index.html Fuji Electric Cable Co, Ltd. http://www.tokyo-fuji.co.jp/index_f.htm Note: Please see the web sites of the various manufacturers for cable specifications. Contact HRS for recommendations when using cables from other suppliers. ● Use of Different Manufacturers' Components Use of different manufacturers' components in one system could cause the deterioration of transfer performance. ● Check of the System Performance Verification All measures have been taken to assure the transfer performance of the TM23 series. However, it is highly recommended to verify transfer performance of complete system using commercially available measuring instruments. Hirose Electric does not build wiring systems. Please contact Hirose Electric sales representative for system construction contractor information. 12 ■ Technical Documentation ● CAT 6 Transmission Characteristics Data This is representative transfer performance for the TM23 Series. A high margin is used for CAT 6 standard values. . Permanent Links Permanent Link PSACR 100 Horizontal cable 90 m 90 Attenuation/PSNEXT (dB) TM23R-MPP24 TM23R-T01 Permanent link adapter (PM06) DSP4300 Main unit 80 70 Measured value 60 50 CAT 6 PSNEXT standard value 40 30 20 CAT 6 Attenuation standard value 10 DSP4300 Remote unit Measured value 0 1 10 100 1000 Frequency (MHz) . Channel Links Horizontal cable 90 m Channel Link PSACR 100 90 Patch cable 2m Attenuation/PSNEXT (dB) TM23R-MPP24 TM23R-T01 Patch cable Stranded 5m wire 3 m ( :TM23P-88P) Channel link adapter 80 70 Measured value 60 50 CAT 6 PSNEXT standard value 40 30 20 Measured value CAT 6 Attenuation standard value 10 0 1 DSP4300 Main unit DSP4300 Remote unit 10 100 1000 Frequency (MHz) . Patch Cable Patch Cable 2 m DSP4300 Main unit Channel link adapter DSP4300 Remote unit Patch Cable 2 m NEXT Patch Cable 2 m RL 120 60 100 50 Measured value 80 40 RL(dB) NEXT(dB) Measured value 60 CAT 6 NEXT standard value 30 40 20 20 10 CAT 6 RL standard value 0 0 1 10 Frequency (MHz) 100 1000 1 10 100 1000 Frequency (MHz) 13