PT8420 Heavy Industrial • 4..20mA / 0..20mA Absolute Linear Position to 60 inches (1524 mm) Aluminum or Stainless Steel Enclosure Options VLS Option To Prevent Free-Release Damage IP68 / NEMA 6 • Hazardous Area Certification GENERAL Full Stroke Range Options 0-2 to 0-60 inches Output Signal Options 4...20 mA (2-wire) and 0...20 mA (3-wire) Accuracy see ordering information Repeatability ± 0.05% full stroke Resolution essentially infinite Measuring Cable Options Enclosure Material stainless steel or thermoplastic powder-painted aluminum or stainless steel Sensor plastic-hybrid precision potentiometer Potentiometer Cycle Life see ordering information Maximum Retraction Acceleration see ordering information ELECTRICAL Input Voltage see ordering information Input Current 20 mA max. Maximum Loop Resistance (Load) (loop supply voltage - 8)/0.020 Circuit Protection 38 mA max. Impedance 100M ohms@100 VDC, min. Signal Adjust, Zero from factory set zero to 50% of full stroke range Signal Adjust, Span to 50% of factory set span Thermal Effects, Zero 0.01% f.s./°F, max. Thermal Effects, Span 0.01% f.s./°F, max. 3.6” [91 mm] 5.6” [141 mm] The PT8420 with its 4-20 mA feedback signal, is ideal for monitoring the stroke of a hydraulic cylinder and other applications requiring position data acquistion in harsh environments. As a member of our family of NEMA 4-rated cable-extension transducers, the PT8420 provides a feedback signal that is proportional to the linear movement of a traveling stainless-steel extension cable. Simply mount the body of the transducer to a fixed surface and attach the extension cable to the moving object. Output Signal: EMC COMPLIANCE PER DIRECTIVE 89/336/EEC Emission/Immunity EN50081-2 / EN50082-2 ENVIRONMENTAL Enclosure NEMA 4/4X/6, IP 67/68 Hazardous Area Certification (0% fs.) (100% fs.) see ordering information Operating Temperature Vibration 4...20 mA* -40° to 200°F (-40° to 90°C) up to 10 g’s to 2000 Hz maximum Weight, Aluminum (Stainless Steel) Enclosure 3 lbs. (6 lbs.) max. *Optional 3-wire, 0...20mA output signal available. 20630 Plummer Street • Chatsworth, CA 91311 tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com PT8420 | 1 Outline Drawing: see eyelet detail A 0.99 [25,1] eyelet detail Ø.191 [4,19]* Ø.375 [9,52]** 1.80 [45,7] .165 [4,19]** 0.08 [2,0] 3.50 [88,9] 2.49 [63,3] 1.50 [37,6] 1.30 [33,3] 3.60 [91,4] 0.60 [15,2] 5.56 [141,2] max. A RANGE 2”, 10” 5”, 25”, 50” 15” 20”, 40” 30”, 60” 1.16 [29,5] 0.66 [16,8] 0.99 [25,7] 0.85 [21,6] 0.52 [13,3] 3.00 [76,2] Ø.27 [6,8] thru (4 places) DIMENSIONS ARE IN INCHES [MM] tolerances are ±0.02 in. [±0,5 mm] unless otherwise noted note: *tolerance = +.005 –.001 [+.13 –.03] 1.64 [41,6] **tolerance = +.005 –.005 [+.13 –.13] Ordering Information: Model Number: Sample Model Number: PT8420 - 0030 - 111 - 1110 PT8420- R order code: Full Stroke Range: R order code: full stroke range, min: accuracy (% of f.s.): potentiometer cycle life*: - A B 1 - 1 C D E F R A B E F G G range: enclosure/cable tension: measuring cable: output signal: electrical connection: cable guide option: 30 inches aluminum/standard (13 oz.) .034 nylon-coated stainless 4...20mA, 2-wire 6-pin plastic connector standard nylon cable guide 0002 0005 0010 0015 0020 0025 0030 0040 0050 0060 2 in. 0.28% 5 in. 0.28% 20 in. 0.18% 5 x 105 25 in. 0.18% 5 x 105 30 in. 0.18% 5 x 105 50 in. 0.15% 60 in. 0.15% 2.5 x 106 15 in. 0.18% 5 x 105 40 in. 0.15% 2.5 x 106 10 in. 0.18% 5 x 105 2.5 x 105 2.5 x 105 2.5 x 105 *–1 cycle is defined as the travel of the measuring cable from full retraction to full extension and back to full retraction Enclosure Material and Measuring Cable Tension: A order code: enclosure: cable tension: max. acceleration: cable tension option specifications 1 5 2 3 aluminum 6 4 8 303 stainless 7 9 316 stainless standard medium high standard medium high standard medium high 15 g 25 g 40 g 6g 12 g 18 g 6g 12 g 18 g Range: Standard: Medium: High: 2 in. 39 oz. 65 oz. 116 oz. 5 in. 16 oz. 26 oz. 47 oz. 10 in. 39 oz. 65 oz. 116 oz. 15 in. 26 oz. 43 oz. 77 oz. 20 in. 20 oz. 33 oz. 60 oz. 25 in. 16 oz. 26 oz. 47 oz. 30 in. 13 oz. 22 oz. 40 oz. 40 in. 20 oz. 33 oz. 60 oz. 50 in. 16 oz. 26 oz. 47 oz. 60 in. 13 oz. 22 oz. 40 oz. tension tolerance: ± 50% tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com 2 | PT8420 Ordering Information (cont.): Measuring Cable: B order code: 1 2 3 4 cable construction: Ø.034-inch nylon-coated stainless steel rope Ø.047-inch bare stainless steel rope Ø.058-inch PVC jacketed vectra fiber rope Ø.031-inch bare stainless steel rope all ranges 5, 15, 20, 25, 30-inch only thru 30 inches only 40, 50, 60-inch only indoor outdoor, debris, high temperature high voltage or magnetic field outdoor, debris, high temperature available ranges: general use: Output Signals: E order code: output signal options: 1 2 3 4 5* 6* 4...20 mA 20...4 mA 0...20 mA 20...0 mA 4...20 mA 20...4 mA 20 4 sensitivity: wiring configuration: input voltage: hazardous area certification: 20 4 20 0 16 mA/full stroke ±0.25% 2 – wire 8 – 34 vdc 20 0 20 mA/full stroke ±0.25% 3 – wire 14 – 29 vdc ordercode = 1 = 4...20 mA { 20 4 16 mA/full stroke ±0.25% 2 – wire 14 – 32 vdc CSA • Cenelec not certified Example: 20 4 Hazardous Area Certifications: R = 4 mA CSA Standard 22.2 Class 1 Groups A, B, C and D = 20 mA Cenelec LCIE EEx ia IIc T4 *IMPORTANT: intrinsically safe when powered from a CSA certified zener barrier rated 28 VDC max, 110 mA max per installation drawing#677984 Electrical Connection: 1 2 3 4 6-pin plastic connector w/mating plug 10-ft. [3 M] waterproof cable 6-pin metal connector w/mating plug 25-ft. [7.5 M] instrumentation cable F order code: IP 67, NEMA 4X**, 6 IP 67, NEMA 4X**,6 IP 65, NEMA 4 1/2 - 5/16" [14 - 8 mm] cable dia. 16 AWG max conductor size connector: MS3102E-14S-6P mating plug: MS3106E-14S-6S 10 ft. x 0.4-in. dia. [3 M x 10 mm dia.] 3-conductor, 18 AWG type SJTOW 3/8-in. [9 mm] max cable dia. 16 AWG max conductor size connector: MS3102E-14S-6P mating plug: MS3106E-14S-6S 5 6 7 100-ft. [30 M] waterproof cable 10-ft. [3 M] pressure tested* waterproof cable 100-ft. [30 M] pressure tested* waterproof cable IP 67, NEMA 4X**,6 IP 68, NEMA 4X**, 6P IP 68, NEMA 4X**, 6P F order code: 100 ft. x 0.4-in. dia. [30 M x 10 mm dia.] 18 AWG, type SJTOW 10 ft. x 0.4-in. dia. [3 M x 10 mm dia.] 3-conductor, 18 AWG type SJTOW 6-pin Mating Plug pin A B C D 2-wire 8...34 vdc*** 4...20 mA out – case ground IP 67, NEMA 6 2.4 in. [60 mm] 3.0 in. [78 mm] 3-wire 14...29 vdc common 0...20 mA out – 100 ft. x 0.4-in. dia. [30 M x 10 mm dia.] 3-conductor, 18 AWG type SJTOW Waterproof Cable A F B E C D contact view 25 ft. x 0.2-in. [7,5 M x 5 mm] dia. 6-conductor, 24 AWG shielded color code 2-wire WHITE 8...34 vdc*** BLACK 4...20 mA out GREEN case ground 3-wire 14...29 vdc common 0...20 mA out Instrumentation Cable color code 2-wire 3-wire RED 8...34 vdc*** 14...29 vdc BLACK 4...20 mA out common GREEN case ground 0...20 mA out Note: WHITE, BLUE, BROWN are not used. *–Test pressure: 100 feet [30 meters] H2O (40 PSID) Test Medium: Air; Duration: 2 hours. ** –applies to stainless steel enclosure only. ***14-32 VDC for hazardous area option. tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com PT8420 | 3 Cable Guide Options: 2* polyurethane cable bellows 3.75 in. 1.87 in. 3 integral cable brush 1.88 in. 1 stainless steel cable guide 1.87 in. 0 standard cable guide G order code: *note: all ranges up to 25 inches only Output Signal Selection: 0...20 mA or 4...20 mA 20...0 mA or 20...4 mA internal dip switches & signal board signal board 1 2 3 4 switch setting 1 2 3 4 output signal 1 2 3 4 The output signal direction can be reversed at any time by simply changing the dip-switch settings found on the internal signal board. After the settings have been changed, adjustment of the Zero and Span trimpots will be required to precisely match signal values to the beginning and end points of the stroke. To gain access to the signal board, remove four Allen-Head Screws and remove rear cover. dip-switch location VLS Option - Free Release Protection The patented Celesco Velocity Limiting System (VLS) is an option for PT8000 Series cable extension transducers that limits cable retraction to a safe 40 to 55 inches per second. How To Configure Model Number for VLS Option: VLS 8420 0010 0020 0025 0030 0040 0050 0060 The VLS option prevents the measuring cable from ever reaching a damaging velocity during an accidental free release. This option is ideal for mobile applications that require frequent cable disconnection and reconnection. It prevents expensive unscheduled downtime due to accidental cable mishandling or attachment failure. VLS is NOT available for medium and high cable tension options or 2, 5 and 15-inch stroke ranges. - R A B C - D E F G 1 3 8 = only available options** creating VLS model number (example): PT8420-0060-111-1110 1. select PT8420 model 2. remove “PT” from the model number PT 8420-0060-111-1110 VLS + 8420-0060-111-1110 3. add “VLS” 4. completed model number ! VLS8420-0060-111-1110 **Note: please contact factory for a solution to options not supported. version: 11.0 last updated: May 29, 2014 tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com 4 | PT8420