PT9510 Heavy Industrial • 0...5 Vdc, 0...10 Vdc Absolute Linear Position to 550 inches (1400 cm) Aluminum or Stainless Steel Enclosure Options VLS Option To Prevent Free-Release Damage IP68 • NEMA 6 Protection • Hazardous Area Certification GENERAL Full Stroke Range Options (on this datasheet) Output Signal Options 0-75 to 0-550 inches 0...10, 0...5, -5...+5, -10...+10 VDC ± 0.12% full stroke Repeatability ± 0.05% full stroke Resolution essentially infinite Measuring Cable Options Enclosure Material 5.2” [131 mm] Accuracy stainless steel or thermoplastic powder-painted aluminum or 303 stainless steel Sensor plastic-hybrid precision potentiometer Potentiometer Cycle Life ≥ 250,000 Maximum Retraction Acceleration see ordering information Maximum Velocity see ordering information Weight, Aluminum (Stainless Steel) Enclosure 8 lbs. (16 lbs.) max. ELECTRICAL Input Voltage 14.5-40VDC (10.5-40VDC for 0-5 volt output) Input Current 10 mA maximum Output Impedance 1000 ohms Maximum Output Load 5000 ohms Output Signal, Zero Adjust up to 50% of full stroke range Output Signal, Span Adjust to 50% of factory set span 7.9” [200 mm] 5.3” [135 mm] The PT9510 can operate from an unregulated 14.5 to 40 VDC power supply while providing a regulated output signal over it’s full extended range. It provides a 0 - 5 or 0 - 10 VDC position feedback signal proportional to the linear movement of it’s stainless steel measuring cable. As a member of Celesco’s innovative family of NEMA-4 rated cable-extension transducers, the PT9510 offers numerous benefits. It installs in minutes, functions properly without perfectly parallel alignment, and when its cable is retracted, it measures only 6”. Output Signal: ENVIRONMENTAL Enclosure NEMA 4/4X/6, IP 67/68 Operating Temperature Vibration -40° to 200°F (-40° to 90°C) 0...10 Vdc* up to 10 g to 2000 Hz maximum EMC COMPLIANCE PER DIRECTIVE 89/336/EEC Emission / Immunity (0% fs.) (100% fs.) EN50081-2 / EN50082-2 *Additional Output Options: 0...5, –5...+5, –10...+10 Vdc 20630 Plummer Street • Chatsworth, CA 91311 tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com PT9510 | 1 Fig. 1 – Outline Drawing (18 oz. cable tension only) 6.15 ±0.06 [152,2 ±1,5] 0.85 [21.6] mounting hole detail see detail eyelet detail Ø.191 [4,19]* Ø.375 [9,52]** 0.64 [16,3] .165 [4,19]** 0.27 [6,9] 4.80 [121,9] A DIM ENSION (INCH ES) MEASURING CABLE RANGE 75 100 150 200 250 300 350 400 450 500 550 see detail measuring cable at full retraction 1.10 ±0.08 [27,9 ±2,0] measuring cable at full extension A 4.52 ±0.08 [114,8 ±2,0] Ø.031 in. Ø.034 in. Ø.047 in. Ø.062 in. n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 1.61 0.22 0.29 0.44 0.58 0.73 0.88 1.02 1.17 1.31 1.46 1.61 0.29 0.39 0.59 0.79 0.98 1.18 1.38 1.57 1.77 1.97 n/a 0.37 0.49 0.73 0.98 1.22 1.47 1.71 1.96 n/a n/a n/a 5.16 [131,1] max. 4.90 [124,5] 4.75 ±0.06 [120,7 ±2,0] 0.25 [6,4] 7.87 [199,9] max. 5.30 [134,6] DIMENSIONS ARE IN INCHES [MM] tolerances are 0.03 IN. [0.5 MM] unless otherwise noted. * tolerance = +.005 –.001 [+.13 –.03] ** tolerance = +.005 –.005 [+.13 –.13] Ordering Information: Model Number: Sample Model Number: PT9510 - 0500 - 111 - 1110 PT9510- R order code: Full Stroke Range: R order code: full stroke range, min: - A B C - 1D E F 0 G R A B C E F range: enclosure/cable tension: measuring cable: cable exit: output signal: electrical connection: 500 inches aluminum/18 oz. .034 nylon-coated stainless front 0...10 vdc 6-pin plastic connector 0075 0100 0150 0200 0250 0300 0350 0400 0450* 0500* 0550* 75 in. 100 in. 150 in. 200 in. 250 in. 300 in. 350 in. 400 in. 450 in. 500 in. 550 in. * – 36 oz. cable tension strongly recommended tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com 2 | PT9510 Ordering Information (cont.): Enclosure Material and Measuring Cable Tension: A order code: tension (±30%): enclosure material: max. acceleration: max. velocity: 1 3 2 4 18 oz. 36 oz. powder-painted aluminum 1G 60 inches/sec 303 stainless steel .33 G 20 inches/sec powder-painted aluminum 5G 200 inches/sec 303 stainless steel 2G 80 inches/sec standard housing see fig 1. Measuring Cable: dual-spring housing see fig 2. B order code: 1 2 3 4 cable construction: Ø.034-inch nylon-coated stainless steel rope Ø.047-inch bare stainless steel rope Ø.058-inch PVC jacketed vectra fiber rope Ø.031-inch bare stainless steel rope all ranges all ranges up to 500 inches all ranges up to 400 inches 550-inch range only indoor outdoor, debris, high temperature high voltage or magnetic field outdoor, debris, high temperature available ranges: general use: Cable Exit: C order code: Output Signals: E order code: output signal options: 2 3 4 top back down 1 2 3 4 5 6 7 8 0...10 VDC 10...0 VDC 0...5 VDC 5...0 VDC -10...+10 VDC +10...-10 VDC -5...+5 VDC +5...-5 VDC 0 input voltage: span adjustment: zero adjustment: 1 front 10 10 0 0 5 5 0 +10 -10 14.5 – 40 vdc 10.5 – 40 vdc to 50% of full stroke range from factory set zero to 50% of full stroke range example: +10 +5 -10 +5 -5 -5 14.5 – 40 vdc 10.5 – 40 vdc to 75% of full stroke range from factory set zero to 25% of full stroke range 0 vdc = ordercode = 1 = 0...10 VDC 10 vdc = tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com PT9510 | 3 Ordering Information (cont.): Electrical Connection: 1 2 3 4 6-pin plastic connector w/mating plug 10-ft. [3 M] waterproof cable 6-pin metal connector w/mating plug 25-ft. [7.5 M] instrumentation cable F order code: IP 67, NEMA 4X**, 6 IP 67, NEMA 4X**,6 IP 65, NEMA 4 1/2 - 5/16" [14 - 8 mm] cable dia. 16 AWG max conductor size connector: MS3102E-14S-6P mating plug: MS3106E-14S-6S 10 ft. x 0.4-in. dia. [3 M x 10 mm dia.] 18 AWG, type SJOW 5 6 7 10-ft. [3 M] pressure tested* waterproof cable 100-ft. [30 M] pressure tested* waterproof cable IP 67, NEMA 4X**,6 IP 68, NEMA 4X**, 6P IP 68, NEMA 4X**, 6P 100 ft. x 0.4-in. dia. [30 M x 10 mm dia.] 18 AWG, type SJTOW 10 ft. x 0.4-in. dia. [3 M x 10 mm dia.] 18 AWG, type SJTOW 100 ft. x 0.4-in. dia. [30 M x 10 mm dia.] 18 AWG, type SJTOW 6-pin Mating Plug pin A B C 25 ft. x 0.2-in. dia. [7,5 M x 5 mm dia.] 24 AWG, shielded 3/8-in. [9 mm] max cable dia. 16 AWG max conductor size connector: MS3102E-14S-6P mating plug: MS3106E-14S-6S 100-ft. [30 M] waterproof cable F order code: IP 67, NEMA 6 2.4 in. [60 mm] 3.0 in. [78 mm] Waterproof Cable signal input voltage output signal common color code WHITE GREEN BLACK A B F C E D Instrumentation Cable signal input voltage output signal common color code RED GREEN BLACK signal input voltage output signal common contact view Notes: { * –Test pressure: 100 feet [30 meters] H2O (40 PSID); Test Medium: Air; Duration: 2 hours. ** –NEMA 4X applies to stainless steel enclosure only. Output Signal Selection (does not apply to -5...+5 & -10...+10 vdc options) output signal switch setting signal board To gain access to the signal board, remove four Allen-Head Screws and remove end cover bracket. 0...10 vdc 1 2 3 4 5 6 internal dip switches & signal board 10...0 vdc 1 2 3 4 5 6 1 2 3 4 5 6 0...5 vdc 5...0 vdc 1 2 3 4 5 6 dip-switch location Caution! Do Not Remove Spring-Side End Cover Removing spring-side end cover could cause spring to become unseated and permanently damaged. 1 2 3 4 5 6 The output signal direction can be reversed at any time by simply changing the dip-switch settings found on the internal signal board. After the settings have been changed, adjustment of the Zero and Span trimpots will be required to precisely match signal values to the beginning and end points of the stroke. tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com 4 | PT9510 Fig. 2 – Outline Drawing (36 oz. cable tension only) 5.18 ±0.06 [131,6 ±1,5] 0.85 [21,6] mounting hole detail see detail eyelet detail Ø.191 [4,19]* Ø.375 [9,52]** 0.64 [16,3] .165 [4,19]** 4.80 [121,9] 0.27 [6,9] A D I MEN SI O N ( I N CH ES) MEASURING CABLE RANGE 75 100 150 200 250 300 350 400 450 500 550 see detail 1.10 ±0.08 [27,9 ±2,0] measuring cable at full retraction measuring cable at full extension A 4.52 ±0.08 [114,8 ±2,0] Ø.031 in. Ø.034 in. Ø.047 in. Ø.062 in. n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 1.61 0.22 0.29 0.44 0.58 0.73 0.88 1.02 1.17 1.31 1.46 1.61 0.29 0.39 0.59 0.79 0.98 1.18 1.38 1.57 1.77 1.97 n/a 0.37 0.49 0.73 0.98 1.22 1.47 1.71 1.96 n/a n/a n/a 4.90 [124,5] 5.16 [131,1] max. 4.75 ±0.06 [120,7 ±1,5] 0.25 [6,4] 5.30 [134,6] 9.45 [240] max. DIMENSIONS ARE IN INCHES [MM] tolerances are 0.03 IN. [0.5 MM] unless otherwise noted. * tolerance = +.005 –.001 [+.13 –.03] ** tolerance = +.005 –.005 [+.13 –.13] VLS Option - Free Release Protection The patented Celesco Velocity Limiting System (VLS) is an option for PT9000 Series cable extension transducers that limits cable retraction to a safe 40 to 55 inches per second for the single spring option and 40 to 80 inches per second for the higher tension dual spring option. The VLS option prevents the measuring cable from ever reaching a damaging velocity during an accidental free release. This option is ideal for mobile applications that require frequent cable disconnection and reconnection. It prevents expensive unscheduled downtime due to accidental cable mishandling or attachment failure. How To Configure Model Number for VLS Option: VLS9510 - R - A B C - D E F G creating VLS model number (example)... 1. select PT9510 model 2. remove “PT” from the model number 3. add “VLS” 4. completed model number ! PT9510-0100-111-1110 PT 9510-0100-111-1110 VLS + 9510-0100-111-1110 VLS9510-0100-111-1110 version: 11.0 last updated: June 24, 2014 tel: 800.423.5483 • +1.818.701.2750 • fax: +1.818.701.2799 meas-spec.com PT9510 | 5