Sample & Buy Product Folder Support & Community Tools & Software Technical Documents Reference Design LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 LM3409, -Q1, LM3409HV, -Q1 P-FET Buck Controller for High-Power LED Drivers 1 Features 3 Description • The LM3409, LM3409-Q1, LM3409HV, and LM3409HV-Q1 are P-channel MOSFET (PFET) controllers for step-down (buck) current regulators. They offer wide input voltage range, high-side differential current sense with low adjustable threshold voltage and fast output enable/disable function and a thermally enhanced 10-pin, HVSSOP package. These features combine to make the LM3409 family of devices ideal for use as constant current sources for driving LEDs where forward currents up to 5 A are easily achievable. 1 • • • • • • • • • • • LM3409-Q1 and LM3409HV-Q1 are Automotive Grade Products: AEC-Q100 Grade 1 Qualified 2-Ω, 1-A Peak MOSFET Gate Drive VIN Range: 6 V to 42 V (LM3409, LM3409-Q1) VIN Range: 6 V to 75 V (LM3409HV, LM3409HVQ1) Differential, High-Side Current Sense Cycle-by-Cycle Current Limit No Control Loop Compensation Required 10,000:1 PWM Dimming Range 250:1 Analog Dimming Range Supports All-Ceramic Output Capacitors and Capacitor-less Outputs Low-Power Shutdown and Thermal Shutdown Thermally Enhanced 10-Pin, HVSSOP Package The LM3409 devices use constant off-time (COFT) control to regulate an accurate constant current without the need for external control loop compensation. Analog and PWM dimming are easy to implement and result in a highly linear dimming range with excellent achievable contrast ratios. Programmable UVLO, low-power shutdown, and thermal shutdown complete the feature set. 2 Applications • • • • Device Information(1) LED Driver Constant Current Source Automotive Lighting General Illumination PART NUMBER LM3409 PACKAGE BODY SIZE (NOM) HVSSOP (10) 3.00 mm × 3.00 mm PDIP (14) 19.177 mm × 6.35 mm HVSSOP (10) 3.00 mm × 3.00 mm LM3409-Q1 LM3409HV LM3409HV-Q1 (1) For all available packages, see the orderable addendum at the end of the data sheet. Typical Application Schematic RUV2 RUV1 1 VIN UVLO 10 VIN CF 2 3 ROFF VCC IADJ EN LM3409/HV CSP CIN 9 8 RSNS 4 COFF COFF CSN 7 DAP 5 GND PGATE 6 Q1 L1 VO D1 ILED 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Table of Contents 1 2 3 4 5 6 7 8 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Device Comparison Table..................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 3 4 7.1 7.2 7.3 7.4 7.5 7.6 4 4 4 5 6 7 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Typical Characteristics .............................................. Detailed Description ............................................ 10 8.1 Overview ................................................................. 10 8.2 Functional Block Diagram ....................................... 10 8.3 Feature Description................................................. 11 8.4 Device Functional Modes........................................ 18 9 Application and Implementation ........................ 19 9.1 Application Information............................................ 19 9.2 Typical Applications ................................................ 23 10 Power Supply Recommendations ..................... 37 11 Layout................................................................... 37 11.1 Layout Guidelines ................................................. 37 11.2 Layout Example .................................................... 37 12 Device and Documentation Support ................. 38 12.1 12.2 12.3 12.4 12.5 12.6 Device Support...................................................... Related Links ........................................................ Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 38 38 38 38 38 38 13 Mechanical, Packaging, and Orderable Information ........................................................... 38 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision K (July 2014) to Revision L Page • Corrected package family reference in Features section ....................................................................................................... 1 • Corrected package family reference in Device Information table........................................................................................... 1 • Added Device Comparison table ............................................................................................................................................ 3 • Corrected typographical error in package name reference in Pin Configuration and Functions section ............................... 3 • Corrected typographical error in Absolute Maximum Ratings table ....................................................................................... 4 • Corrected typographical error in package name reference in ESD Ratings table ................................................................. 4 • Corrected package family reference in Thermal Information table......................................................................................... 5 Changes from Revision J (May 2013) to Revision K • Page Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section .................................................................................................. 1 Changes from Revision I (May 2013) to Revision J • 2 Page Changed layout of National Data Sheet to TI format ............................................................................................................ 1 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 5 Device Comparison Table ORDERABLE NUMBER MAXIMUM INPUT VOLTAGE (V) LM3409 AEC-Q100 GRADE 1 QUALIFIED N 42 LM3409-Q1 LM3409HV Y N 75 LM3409HV-Q1 Y 6 Pin Configuration and Functions DGQ Package 10-Pin HVSSOP Top View 1 2 3 UVLO VIN IADJ VCC EN 4 DAP CSN COFF 5 CSP GND PGATE NFF Package 14-Pin PDIP Top View 10 1 9 2 8 3 7 4 6 5 6 7 UVLO VIN NC NC IADJ VCC EN CSP COFF CSN GND 14 13 12 11 10 PGATE NC NC 9 8 Pin Functions PIN NAME DESCRIPTION PDIP HVSSOP UVLO 1 1 Input undervoltage lockout. Connect to a resistor divider from VIN and GND. Turn-on threshold is 1.24 V and hysteresis for turnoff is provided by a 22 µA current source. IADJ 3 2 Analog LED current adjust. Apply a voltage from 0 to 1.24 V, connect a resistor to GND, or leave open to set the current sense threshold voltage. EN 4 3 Logic level enable and PWM dimming. Apply a voltage >1.74 V to enable device, a PWM signal to dim, or a voltage < 0.5 V for low-power shutdown. COFF 5 4 Off-time programming. Connect resistor from VO, capacitor to GND to set off-time. GND 6 5 Connect to system ground. PGATE 9 6 Gate drive. Connect to gate of external P-channel MOSFET. CSN 10 7 Negative current sense. Connect to negative side of sense resistor. CSP 11 8 Positive current sense. Connect to positive side of sense resistor (also to VIN). VCC 12 9 VIN– referenced linear regulator output. Connect at least a 1-µF ceramic capacitor to VIN. The regulator provides power for the P-channel MOSFET drive. VIN 14 10 Input voltage. Connect to the input voltage. Thermal pad — Connect to GND pin. Place 4 to 6 vias from thermal pad to GND plane. Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 3 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 7 Specifications 7.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) (2) VIN, EN, UVLO to GND MIN MAX LM3409, LM3409-Q1 –0.3 45 LM3409HV, LM3409HV-Q1 –0.3 76 VIN to VCC, PGATE UNIT V –0.3 7 V –2.8 9.5 V VIN to CSP, CSN –0.3 0.3 V COFF to GND –0.3 4 V VIN to PGATE for 100 ns COFF Current continuous ±1 mA IADJ Current continuous ±5 mA 150 °C Lead temperature (Soldering, 10 s) 260 °C Infrared and convection reflow (15 s) 260 °C 125 °C Junction temperature Soldering information Storage temperature, Tstg (1) (2) –65 Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. If Military/Aerospace specified devices are required, contact the Texas Instruments Sales Office/Distributors for availability and specifications. 7.2 ESD Ratings VALUE UNIT LM3409 IN DGQ AND NFF PACKAGES V(ESD) Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (1) ±1000 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (2) ±1000 V LM3409-Q1 IN DGQ AND NFF PACKAGES V(ESD) (1) (2) (3) (4) Electrostatic discharge Human body model (HBM), per AEC Q100-002 (3) (4) ±2000 Charged device model (CDM), per AEC Q100-011 ±1000 V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. AEC Q100-002 indicates HBM stressing is done in accordance with the ANSI/ESDA/JEDEC JS-001 specification. The human body model is a 100 pF capacitor discharged through a 1.5-kΩ resistor into each pin. 7.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) VIN MIN MAX LM3409, LM3409-Q1 6 42 LM3409HV, LM3409HV-Q1 6 75 −40 125 Junction temperature range, TJ 4 Submit Documentation Feedback UNIT V °C Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 7.4 Thermal Information THERMAL METRIC (1) LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 LM3409 DGQ (HVSSOP) NFF (PDIP) UNIT 10 PINS 14 PINS RθJA Junction-to-ambient thermal resistance 54.4 49 °C/W RθJC(top) Junction-to-case (top) thermal resistance 53.7 36.3 °C/W RθJB Junction-to-board thermal resistance 33.8 28.9 °C/W ψJT Junction-to-top characterization parameter 3.9 21.1 °C/W ψJB Junction-to-board characterization parameter 33.5 28.7 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 3.5 N/A °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 5 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 7.5 Electrical Characteristics VIN = 24 V unless otherwise indicated. Typicals and limits appearing in plain type apply for TA = TJ = 25°C minimum and maximum specification limits are specified by design, test, or statistical analysis. PARAMETER TEST CONDITIONS (1) . Data sheet MIN (2) TYP (1) MAX (2) UNIT PEAK CURRENT COMPARATOR VCST VCSP – VCSN average peak current threshold (3) VADJ = 1 V 188 198 208 VADJ = VADJ-OC 231 246 261 AADJ VADJ to VCSP – VCSN threshold gain 0.1 < VADJ < 1.2 V VADJ = VADJ-OC VADJ-OC IADJ pin open circuit voltage IADJ IADJ pin current tDEL CSN pin falling delay 0.2 mV V/V 1.189 1.243 1.297 V 3.8 5 6.4 µA CSN fall - PGATE rise 38 ns 2 mA 110 µA SYSTEM CURRENTS IIN Operating input current Not switching ISD Shutdown input current EN = 0 V Driver output resistance Sourcing 50 mA 2 Sinking 50 mA 2 PFET DRIVER RPGATE Ω VCC REGULATOR VCC VIN pin voltage - VCC pin voltage VIN > 9 V 0 < ICC < 20 mA VCC-UVLO VCC undervoltage lockout threshold VCC increasing VCC-HYS VCC UVLO hysteresis VCC decreasing ICC-LIM VCC regulator current limit 5.5 6 6.5 V 3.73 V 283 mV 30 45 mA 1.122 1.243 OFF-TIMER AND ON-TIMER VOFT Off-time threshold tD-OFF COFF threshold to PGATE falling delay 1.364 tON-MIN Minimum ON-time 115 tOFF-MAX Maximum OFF-time 300 µs 10 nA 25 V ns 211 ns UNDERVOLTAGE LOCKOUT IUVLO UVLO pin current VUVLO-R Rising UVLO threshold IUVLO-HYS UVLO hysteresis current VUVLO = 1 V 1.175 1.243 1.311 22 V µA ENABLE IEN EN pin current VEN-TH EN pin threshold 10 VEN rising VEN falling nA 1.74 .5 V VEN-HYS EN pin hysteresis 420 mV tEN-R EN pin rising delay EN rise - PGATE fall 42 ns tEN-F EN pin falling delay EN fall - PGATE rise 21 ns (1) (2) (3) 6 Typical values represent most likely parametric norms at the conditions specified and are not ensured. Minimum and maximum limits are 100% production tested at 25°C. Limits over the operating temperature range are specified through correlation using Statistical Quality Control (SQC) methods. Limits are used to calculate Texas Instrument's Average Outgoing Quality Level (AOQL). The current sense threshold limits are calculated by averaging the results from the two polarities of the high-side differential amplifier. Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 7.6 Typical Characteristics 250 6.125 248 6.100 VCC (V) VCST (mV) TA = 25 °C, VIN = 24 V, and characteristics are identical for LM3409 and LM3409HV unless otherwise specified. 246 244 6.075 6.050 242 -50 -14 22 58 94 6.025 -50 130 -14 TEMPERATURE (°C) 1.255 -5.10 1.250 -5.15 IADJ (#A) VADJ (V) -5.05 1.245 -5.25 1.235 -5.30 58 94 130 -5.20 1.240 22 94 Figure 2. VCC vs Junction Temperature 1.260 -14 58 TEMPERATURE (°C) Figure 1. VCST vs Junction Temperature 1.230 -50 22 -5.35 -50 130 -14 TEMPERATURE (°C) 22 58 94 130 TEMPERATURE (°C) Figure 3. VADJ vs Junction Temperature Figure 4. IADJ vs Junction Temperature 1.26 180 160 tON-MIN (ns) VOFT (V) 1.25 1.24 140 120 100 1.23 80 1.22 -50 -14 22 58 94 130 TEMPERATURE (°C) Figure 5. VOFT vs Junction Temperature Copyright © 2009–2016, Texas Instruments Incorporated 60 -50 -14 22 58 94 130 TEMPERATURE (°C) Figure 6. tON-MIN vs Junction Temperature Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 7 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Typical Characteristics (continued) TA = 25 °C, VIN = 24 V, and characteristics are identical for LM3409 and LM3409HV unless otherwise specified. 95 95 EFFICIENCY (%) 100 EFFICIENCY (%) 100 90 85 80 90 85 80 75 75 70 0 10 20 30 40 70 0 50 20 40 60 80 INPUT VOLTAGE (V) INPUT VOLTAGE (V) Figure 7. LM3409 Efficiency vs Input Voltage VO = 17 V (5 LEDs); ILED = 2 A Figure 8. LM3409HV Efficiency vs Input Voltage VO = 17 V (5 LEDs); ILED = 2 A 2.40 2.5 2.35 2.4 ILED (A) ILED (A) 2.30 2.25 2.3 2.2 2.20 2.1 2.15 2.10 20 24 28 32 36 40 2.0 20 44 32 INPUT VOLTAGE (V) 68 80 Figure 10. LM3409HV LED Current vs Input Voltage VO = 17 V (5 LEDs) 1.7 2.3 1.4 1.8 1 LED 1.0 ILED (A) NORMALIZED SWITCHING FREQUENCY 56 INPUT VOLTAGE (V) Figure 9. LM3409 LED Current vs Input Voltage VO = 17 V (5 LEDs) 0.7 1.4 0.9 3 LEDs 0.3 0.5 7 LEDs 0.0 0 5 LEDs 14 28 42 56 70 INPUT VOLTAGE (V) Figure 11. Normalized Switching Frequency vs Input Voltage 8 44 Submit Documentation Feedback 0.0 0.0 0.3 0.5 0.8 1.0 1.3 VADJ (V) Figure 12. Amplitude Dimming Using IADJ Pin VO = 17 V (5 LEDs); VIN = 24 V Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 Typical Characteristics (continued) TA = 25 °C, VIN = 24 V, and characteristics are identical for LM3409 and LM3409HV unless otherwise specified. 2.3 2.3 1.8 1.8 20kHz 100 kHz 1.4 ILED (A) 0.9 0.9 1kHz 50 kHz 0.5 20 40 60 80 0.0 0 100 20 DUTY CYCLE (%) VEN 2.0 1.5 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 ILED (A) ILED 14 12 10 8 6 4 2 0 -2 ILED VPWM2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0.0 -0.4 ILED (A) VEN (V) Figure 15. 20 kHz 50% EN Pin PWM Dimming VO = 42 V (12 LEDs); VIN = 48 V ILED 100 2.0 1.5 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 NOTE: The waveforms were acquired using the standard evaluation board from AN-1953 (SNVA390). Figure 16. 100 kHz 50% External FET PWM Dimming VO = 42 V (12 LEDs); VIN = 48 V VPWM2 (V) NOTE: The waveforms were acquired using the standard evaluation board from AN-1953 (SNVA390). VEN 80 2 és/DIV 10 és/DIV 7 6 5 4 3 2 1 0 -1 60 Figure 14. External Parallel FET PWM Dimming VO = 17 V (5 LEDs); VIN = 24 V VPWM2 (V) VEN (V) Figure 13. Internal EN Pin PWM Dimming VO = 17 V (5 LEDs); VIN = 24 V 14 12 10 8 6 4 2 0 -2 40 DUTY CYCLE (%) ILED (A) 0.0 0 0.5 7 6 5 4 3 2 1 0 -1 VPWM2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0.0 -0.4 ILED ILED (A) ILED (A) 1.4 3.5 és 2 és/DIV NOTE: The waveforms were acquired using the standard evaluation board from AN-1953 (SNVA390). Figure 17. 20 kHz 50% EN Pin PWM Dimming (Rising Edge) VO = 42 V (12 LEDs); VIN = 48 V Copyright © 2009–2016, Texas Instruments Incorporated 200 ns/DIV The waveforms were acquired using the standard evaluation board from AN-1953 (SNVA390). Figure 18. 100 kHz 50% External FET PWM Dimming (Rising Edge) VO = 42 V (12 LEDs); VIN = 48 V Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 9 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 8 Detailed Description 8.1 Overview The LM3409/09HV are P-channel MOSFET (PFET) controllers for step-down (buck) current regulators which are ideal for driving LED loads. They have wide input voltage range allowing for regulation of a variety of LED loads. The high-side differential current sense, with low adjustable threshold voltage, provides an excellent method for regulating output current while maintaining high system efficiency. The LM3409/09HV uses a Controlled Off-Time (COFT) architecture that allows the converter to be operated in both continuous conduction mode (CCM) and discontinuous conduction mode (DCM) with no external control loop compensation, while providing an inherent cycle-by-cycle current limit. The adjustable current sense threshold provides the capability to amplitude (analog) dim the LED current over the full range and the fast output enable/disable function allows for high frequency PWM dimming using no external components. When designing, the maximum attainable LED current is not internally limited because the LM3409/09HV is a controller. Instead it is a function of the system operating point, component choices, and switching frequency allowing the LM3409/09HV to easily provide constant currents up to 5A. This simple controller contains all the features necessary to implement a high-efficiency versatile LED driver. 8.2 Functional Block Diagram VCC REGULATOR VIN VCC VIN OFF TIMER COFF Complete COFF VCC UVLO THERMAL SHUTDOWN PGATE Start VCC EN R CSN + LOGIC CSP R 22 µA 5 µA 1.24 V + UVLO + - IADJ 1.24 V GND 5R 10 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 8.3 Feature Description 8.3.1 Buck Current Regulators The buck regulator is unique among non-isolated topologies due to the direct connection of the inductor to the load during the entire switching cycle. An inductor will control the rate of change of current that flows through it, therefore a direct connection to the load is excellent for current regulation. A buck current regulator, using the LM3409/09HV, is shown in the Application and Implementation section. During the time that the PFET (Q1) is turned on (tON), the input voltage charges up the inductor (L1). When Q1 is turned off (tOFF), the re-circulating diode (D1) becomes forward biased and L1 discharges. During both intervals, the current is supplied to the load keeping the LEDs forward biased. Figure 19 shows the inductor current (iL(t)) waveform for a buck converter operating in CCM. The average inductor current (IL) is equal to the average output LED current (ILED), therefore if IL is tightly controlled, ILED will be well regulated. As the system changes input voltage or output voltage, duty cycle (D) is varied to regulate IL and ultimately ILED. For any buck regulator, D is simply the conversion ratio divided by the efficiency (η): D= VO x VIN (1) iL (t) IL-MAX üiL- IL PP IL-MIN 0 tON = DTS tOFF = (1-D)TS t TS Figure 19. Ideal CCM Buck Converter Inductor Current iL(t) 8.3.2 Controlled Off-Time (COFT) Architecture The COFT architecture is used by the LM3409/09HV to control ILED. It is a combination of peak current detection and a one-shot off-timer that varies with output voltage. D is indirectly controlled by changes in both tOFF and tON, which vary depending on the operating point. This creates a variable switching frequency over the entire operating range. This type of hysteretic control eliminates the need for control loop compensation necessary in many switching regulators, simplifying the design process and providing fast transient response. 8.3.2.1 Adjustable Peak Current Control At the beginning of a switching period, PFET Q1 is turned on and inductor current increases. Once peak current is detected, Q1 is turned off, the diode D1 forward biases, and inductor current decreases. Figure 20 shows how peak current detection is accomplished using the differential voltage signal created as current flows through the current setting resistor (RSNS). The voltage across RSNS (VSNS) is compared to the adjustable current sense threshold (VCST) and Q1 is turned off when VSNS exceeds VCST, providing that tON is greater than the minimum possible tON (typically 115ns). Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 11 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Feature Description (continued) V IN LM3409/09HV R CSP + V CST + + R SNS - t ON ENDS - VSNS CSN R IT PGATE 5V Q1 L1 IL LED+ 5 µA IADJ + - + 1.24 V VADJ - R EXT Optional D1 LED- GND 5R Figure 20. Peak Current Control Circuit There are three different methods to set the current sense threshold (VCST) using the multi-function IADJ pin: 1. IADJ pin left open: 5 µA internal current source biases the Zener diode and clamps the IADJ pin voltage (VADJ) at 1.24 V causing the maximum threshold voltage: V V VCST = ADJ x R = ADJ = 1.24V = 248 mV 5xR 5 5 (2) 2. External voltage (VADJ) of 0 V to 1.24 V: Apply to the IADJ pin to adjust VCST from 0V to 248mV. If the VADJ voltage is adjustable, analog dimming can be achieved. 3. External resistor (REXT) placed from IADJ pin to ground: 5 µA current source sets the VADJ voltage and corresponding threshold voltage: V 5#A x REXT VCST = ADJ = = 1#A x REXT 5 5 (3) 8.3.2.2 Controlled Off-Time Once Q1 is turned off, it remains off for a constant time (tOFF) which is preset by an external resistor (ROFF), an external capacitor (COFF), and the output voltage (VO) as shown in Figure 21. Because ILED is tightly regulated, VO will remain nearly constant over widely varying input voltage and temperature yielding a nearly constant tOFF. 12 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 Feature Description (continued) VO LM3409/09HV + tOFF Control Logic - to PGATE Drive ROFF COFF 1.24 V COFF + vCOFF - Figure 21. Off-Time Control Circuit At the start of tOFF, the voltage across COFF (vCOFF(t)) is zero and the capacitor begins charging according to the time constant provided by ROFF and COFF. When vCOFF(t) reaches the off-time threshold (VOFT = 1.24 V), then the off-time is terminated and vCOFF(t) is reset to zero. tOFF is calculated as follows: · § t OFF = - R OFF x (COFF + 20 pF) x ln ¨¨1 - 1.24V¸¸ VO ¹ © (4) In reality, there is typically 20 pF parasitic capacitance at the off-timer pin in parallel with COFF, which is accounted for in the calculation of tOFF. Also, it should be noted that the tOFF equation has a preceding negative sign because the result of the logarithm should be negative for a properly designed circuit. The resulting tOFF is a positive value as long as VO > 1.24 V. If VO < 1.24 V, the off-timer cannot reach VOFT and an internally limited maximum off-time (typically 300 µs) will occur. vCOFF(t) VO dvCOFF dt 1.24 t 0 tOFF ROFF x COFF Figure 22. Exponential Charging Function vCOFF(t) Although the tOFF equation is non-linear, tOFF is actually very linear in most applications. Ignoring the 20-pF parasitic capacitance at the COFF pin, vCOFF(t) is plotted in Figure 22. The time derivative of vCOFF(t) can be calculated to find a linear approximation to the tOFF equation: æ ö tOFF -ç ÷ dv COFF (t) VO è ROFF ´COFF ø dt = ROFF ´ COFF e (5) When tOFF << ROFF x COFF (equivalent to when VO >> 1.24V), the slope of the function is essentially linear and tOFF can be approximated as a current source charging COFF: Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 13 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Feature Description (continued) t OFF | 1. 24V x R OFF x COFF VO (6) Using the actual tOFF equation, the inductor current ripple (ΔiL-PP) of a buck current regulator operating in CCM is: § 1. 24V · ¸ - VO x R OFF x (COFF + 20 pF) x ln ¨¨1 VO ¸¹ © ' iL - PP = L1 (7) Using the tOFF approximation, the equation is reduced to: 'iL - PP | 1. 24 x ROFF x COFF L1 (8) NOTE ΔiL-PP is independent of both VIN and VO when in CCM. The ΔiL-PP approximation only depends on ROFF, COFF, and L1, therefore the ripple is essentially constant over the operating range as long as VO >> 1.24V (when the tOFF approximation is valid). An exception to the tOFF approximation occurs if the IADJ pin is used to analog dim. As the LED/inductor current decreases, the converter will eventually enter DCM and the ripple will decrease with the peak current threshold. The approximation shows how the LM3409/09HV achieves constant ripple over a wide operating range, however tOFF should be calculated using the actual equation first presented. 8.3.3 Average LED Current For a buck converter, the average LED current is simply the average inductor current. vSNS (t) VCST 0 tON tOFF t Figure 23. Sense Voltage vSNS(t) Using the COFT architecture, the peak transistor current (IT-MAX) is sensed as shown in Figure 23, which is equal to the peak inductor current (IL-MAX) given by the following equation: V VADJ IL- MAX = IT - MAX = CST = RSNS 5 x RSNS (9) Because IL-MAX is set using peak current control and ΔiL-PP is set using the controlled off-timer, IL and correspondingly ILED can be calculated as follows: ILED = IL = IL - MAX - 14 V xt VADJ 'iL - PP - O OFF = 5 x RSNS 2 x L1 2 Submit Documentation Feedback (10) Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 Feature Description (continued) The threshold voltage VCST seen by the high-side sense comparator is affected by the comparator’s input offset voltage, which causes an error in the calculation of IL-MAX and ultimately ILED. To mitigate this problem, the polarity of the comparator inputs is swapped every cycle, which causes the actual IL-MAX to alternate between two peak values (IL-MAXH and IL-MAXL), equidistant from the theoretical IL-MAX as shown in Figure 24. ILED remains accurate through this averaging. iL(t) IL-MAX-H IL-MAX IL-MAX-L 0 0 tOFF t tOFF Figure 24. Inductor Current iL(t) Showing IL-MAX Offset 8.3.4 Inductor Current Ripple Because the LM3409/09HV swaps the polarity of the differential current sense comparator every cycle, a minimum inductor current ripple (ΔiL-PP) is necessary to maintain accurate ILED regulation. Referring to Figure 24, the first tON is terminated at the higher of the two polarity-swapped thresholds (corresponding to IL-MAXH). During the following tOFF, iL decreases until the second tON begins. If tOFF is too short, then as the second tON begins, iL will still be above the lower peak current threshold (corresponding to IL-MAXL) and a minimum tON pulse will follow. This will result in degraded ILED regulation. The minimum inductor current ripple (ΔiL-PP-MIN) should adhere to the following equation to ensure accurate ILED regulation: 24 mV 'iL - PP - MIN > RSNS (11) 8.3.5 Switching Frequency The switching frequency is dependent upon the actual operating point (VIN and VO). VO will remain relatively constant for a given application, therefore the switching frequency will vary with VIN (frequency increases as VIN increases). The target switching frequency (fSW) at the nominal operating point is selected based on the tradeoffs between efficiency (better at low frequency) and solution size/cost (smaller at high frequency). The off-time of the LM3409/09HV can be programmed for switching frequencies up to 5 MHz (theoretical limit imposed by minimum tON). In practice, switching frequencies higher than 1MHz may be difficult to obtain due to gate drive limitations, high input voltage, and thermal considerations. At CCM operating points, fSW is defined as: § V · 1 - ¨¨ O ¸¸ ©K x VIN ¹ 1- D fSW = = t OFF t OFF (12) At DCM operating points, fSW is defined as: fSW = 1 1 = t ON + tOFF §IL - MAX x L1· ¸¸ + t OFF ¨ © VIN - VO ¹ Copyright © 2009–2016, Texas Instruments Incorporated (13) Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 15 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Feature Description (continued) In the CCM equation, it is apparent that the efficiency (η) factors into the switching frequency calculation. Efficiency is hard to estimate and, because switching frequency varies with input voltage, accuracy in setting the nominal switching frequency is not critical. Therefore, a general rule of thumb for the LM3409/09HV is to assume an efficiency between 85% and 100%. When approximating efficiency to target a nominal switching frequency, the following condition must be met: VO > VIN (14) iLED (t) ILED-MAX ILED IDIM-LED DDIM x TDIM t 0 TDIM tOFF Figure 25. LED Current iLED(t) During EN Pin PWM Dimming 8.3.6 PWM Dimming Using the EN Pin The enable pin (EN) is a TTL compatible input for PWM dimming of the LED. A logic low (below 0.5V) at EN will disable the internal driver and shut off the current flow to the LED array. While the EN pin is in a logic low state the support circuitry (driver, bandgap, VCC regulator) remains active to minimize the time needed to turn the LED array back on when the EN pin sees a logic high (above 1.74 V). Figure 25 shows the LED current (iLED(t)) during PWM dimming where duty cycle (DDIM) is the percentage of the dimming period (TDIM) that the PFET is switching. For the remainder of TDIM, the PFET is disabled. The resulting dimmed average LED current (IDIM-LED) is: IDIM- LED = DDIM x ILED (15) The LED current rise and fall times (which are limited by the slew rate of the inductor as well as the delay from activation of the EN pin to the response of the external PFET) limit the achievable TDIM and DDIM. In general, dimming frequency should be at least one order of magnitude lower than the steady state switching frequency to prevent aliasing. However, for good linear response across the entire dimming range, the dimming frequency may need to be even lower. 8.3.7 High Voltage Negative BIAS Regulator The LM3409/09HV contains an internal linear regulator where the steady state VCC pin voltage is typically 6.2 V below the voltage at the VIN pin. The VCC pin should be bypassed to the VIN pin with at least 1µF of ceramic capacitance connected as close as possible to the IC. 16 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 Feature Description (continued) 8.3.8 External Parallel FET PWM Dimming iLED (t) ILED-MAX ILED IDIM-LED DDIM x TDIM t 0 tOFF TDIM Figure 26. Ideal LED Current iLED(t) During Parallel FET Dimming Any buck topology LED driver is a good candidate for parallel FET dimming because high slew rates are achievable, due to the fact that no output capacitance is required. This allows for much higher dimming frequencies than are achievable using the EN pin. When using external parallel FET dimming, a situation can arise where maximum off-time occurs due to a shorted output. To mitigate this situation, a secondary voltage (VDD) should be used as shown in Figure 27. VDD LM3409/09HV ROFF2 ROFF1 COFF COFF ILED VDD Dim FET PWM Gate Driver Figure 27. External Parallel FET Dimming Circuit A small diode is connected in series with the off time resistor calculated for nominal operation from the output, ROFF1. Then connect a small diode from the secondary voltage along with another resistor, ROFF2. The secondary voltage can be any voltage as long as it is greater than 2V. The value of ROFF2 can be calculated using Equation 16. ROFF2 = ROFF1 × VDD ILED × RDS (on ) (16) The ideal LED current waveform iLED(t) during parallel FET PWM dimming is very similar to the EN pin PWM dimming shown previously. The LED current does not rise and fall infinitely fast as shown in Figure 26 however with this method, only the speed of the parallel Dim FET ultimately limits the dimming frequency and dimming duty cycle. This allows for much faster PWM dimming than can be attained with the EN pin. Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 17 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 8.4 Device Functional Modes 8.4.1 Low-Power Shutdown The LM3409/09HV can be placed into a low-power shutdown (typically 110 µA) by grounding the EN terminal (any voltage below 0.5 V) until VCC drops below the VCC UVLO threshold (typically 3.73 V). During normal operation this terminal should be tied to a voltage above 1.74 V and below absolute maximum input voltage rating. 8.4.2 Thermal Shutdown Internal thermal shutdown circuitry is provided to protect the IC in the event that the maximum junction temperature is exceeded. The threshold for thermal shutdown is 160°C with 15°C of hysteresis (both values typical). During thermal shutdown the PFET and driver are disabled. 18 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 9 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 9.1 Application Information 9.1.1 Input Undervoltage Lockout (UVLO) Undervoltage lockout is set with a resistor divider from VIN to GND and is compared against a 1.24V threshold as shown in Figure 28. Once the input voltage is above the preset UVLO rising threshold (and assuming the part is enabled), the internal circuitry becomes active and a 22µA current source at the UVLO pin is turned on. This extra current provides hysteresis to create a lower UVLO falling threshold. The resistor divider is chosen to set both the UVLO rising and falling thresholds. LM3409/09HV VIN 22 µA RUV2 + - ON/OFF UVLO 1.24 V RUV1 Figure 28. UVLO Circuit The turn-on threshold (VTURN-ON) is defined as follows: VTURN-ON = 1. 24V x (RUV1 + RUV2) RUV1 (17) The hysteresis (VHYS) is defined as follows: VHYS = RUV2 x 22 PA (18) 9.1.2 Operation Near Dropout Because the power MOSFET is a PFET, the LM3409/09HV can be operated into dropout which occurs when the input voltage is approximately equal to output voltage. Once the input voltage drops below the nominal output voltage, the switch remains constantly on (D=1) causing the output voltage to decrease with the input voltage. In normal operation, the average LED current is regulated to the peak current threshold minus half of the ripple. As the converter goes into dropout, the LED current is exactly at the peak current threshold because it is no longer switching. This causes the LED current to increase by half of the set ripple current as it makes the transition into dropout. Therefore, the inductor current ripple should be kept as small as possible (while remaining above the previously established minimum) and output capacitance should be added to help maintain good line regulation when approaching dropout. Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 19 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Application Information (continued) 9.1.3 LED Ripple Current Selection of the ripple current through the LED array is analogous to the selection of output ripple voltage in a standard voltage regulator. Where the output voltage ripple in a voltage regulator is commonly ±1% to ±5% of the DC output voltage, LED manufacturers generally recommend values for ΔiLED-PP ranging from ±5% to ±20% of ILED. For a nominal system operating point, a larger ΔiLED-PP specification can reduce the necessary inductor size and/or allow for smaller output capacitors (or no output capacitors at all) which helps to minimize the total solution size and cost. On the other hand, a smaller ΔiLED-PP specification would require more output inductance, a higher switching frequency, or additional output capacitance. 9.1.4 Buck Converters without Output Capacitors Because current is being regulated, not voltage, a buck current regulator is free of load current transients, therefore output capacitance is not needed to supply the load and maintain output voltage. This is very helpful when high frequency PWM dimming the LED load. When no output capacitor is used, the same design equations that govern ΔiL-PP also apply to ΔiLED-PP. 9.1.5 Buck Converters With Output Capacitors A capacitor placed in parallel with the LED load can be used to reduce ΔiLED-PP while keeping the same average current through both the inductor and the LED array. With an output capacitor, the inductance can be lowered, making the magnetics smaller and less expensive. Alternatively, the circuit can be run at lower frequency with the same inductor value, improving the efficiency and increasing the maximum allowable average output voltage. A parallel output capacitor is also useful in applications where the inductor or input voltage tolerance is poor. Adding a capacitor that reduces ΔiLED-PP to well below the target provides headroom for changes in inductance or VIN that might otherwise push the maximum ΔiLED-PP too high. Figure 29. Calculating Dynamic Resistance rD Output capacitance (CO) is determined knowing the desired ΔiLED-PP and the LED dynamic resistance (rD). rD can be calculated as the slope of the LED’s exponential DC characteristic at the nominal operating point as shown in Figure 29. Simply dividing the forward voltage by the forward current at the nominal operating point will give an incorrect value that is 5x to 10x too high. Total dynamic resistance for a string of n LEDs connected in series can be calculated as the rD of one device multiplied by n. The following equations can then be used to estimate ΔiLEDPP when using a parallel capacitor: 'i 'iLED- PP = L - PP rD 1+ ZC (19) 1 ZC = 2 x S x fSW x CO 20 (20) Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 Application Information (continued) In general, ZC should be at least half of rD to effectively reduce the ripple. Ceramic capacitors are the best choice for the output capacitors due to their high ripple current rating, low ESR, low cost, and small size compared to other types. When selecting a ceramic capacitor, special attention must be paid to the operating conditions of the application. Ceramic capacitors can lose one-half or more of their capacitance at their rated DC voltage bias and also lose capacitance with extremes in temperature. Make sure to check any recommended de-ratings and also verify if there is any significant change in capacitance at the operating voltage and temperature. 9.1.6 Output Overvoltage Protection Because the LM3409/09HV controls a buck current regulator, there is no inherent need to provide output overvoltage protection. If the LED load is opened, the output voltage will only rise as high as the input voltage plus any ringing due to the parasitic inductance and capacitance present at the output node. If a ceramic output capacitor is used in the application, it should have a minimum rating equal to the input voltage. Ringing seen at the output node should not damage most ceramic capacitors, due to their high ripple current rating. 9.1.7 Input Capacitors Input capacitors are selected using requirements for minimum capacitance and RMS ripple current. The PFET current during tON is approximately ILED, therefore the input capacitors discharge the difference between ILED and the average input current (IIN) during tON. During tOFF, the input voltage source charges up the input capacitors with IIN. The minimum input capacitance (CIN-MIN) is selected using the maximum input voltage ripple (ΔvIN-MAX) which can be tolerated. ΔvIN-MAX is equal to the change in voltage across CIN during tON when it supplies the load current. A good starting point for selection of CIN is to use ΔvIN-MAX of 2% to 10% of VIN. CIN-MIN can be selected as follows: CIN - MIN = ILED x t ON 'vIN - MAX · §1 - t OFF¸¸ ILED x ¨¨ ¹ ©fSW = 'vIN - MAX (21) An input capacitance at least 75% greater than the calculated CIN-MIN value is recommended. To determine the RMS input current rating (IIN-RMS) the following approximation can be used: IIN - RMS = ILED x D x (1 - D) = ILED x fSW x t ON x t OFF (22) Because this approximation assumes there is no inductor ripple current, the value should be increased by 1030% depending on the amount of ripple that is expected. Ceramic capacitors are the best choice for input capacitors for the same reasons mentioned in the Buck Converters With Output Capacitors section. Careful selection of the capacitor requires checking capacitance ratings at the nominal operating voltage and temperature. 9.1.8 P-Channel MOSFET (PFET) The LM3409/09HV requires an external PFET (Q1) as the main power MOSFET for the switching regulator. Q1 should have a voltage rating at least 15% higher than the maximum input voltage to ensure safe operation during the ringing of the switch node. In practice all switching converters have some ringing at the switch node due to the diode parasitic capacitance and the lead inductance. The PFET should also have a current rating at least 10% higher than the average transistor current (IT): IT = D x ILED (23) The power rating is verified by calculating the power loss (PT) using the RMS transistor current (IT-RMS) and the PFET on-resistance (RDS-ON): 2· § 1 § 'i · IT- RMS = ILED x D x ¨¨1+ x ¨¨ L-PP ¸¸ ¸¸ ¨ 12 © ILED ¹ ¸ © ¹ (24) 2 PT = IT- RMS x R DSON (25) Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 21 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Application Information (continued) It is important to consider the gate charge of Q1. As the input voltage increases from a nominal voltage to its maximum input voltage, the COFT architecture will naturally increase the switching frequency. The dominant switching losses are determined by input voltage, switching frequency, and PFET total gate charge (Qg). The LM3409/09HV must provide and remove charge Qg from the input capacitance of Q1 to turn it on and off. This occurs more often at higher switching frequencies which requires more current from the internal regulator, thereby increasing internal power dissipation and eventually causing the LM3409/09HV to thermally cycle. For a given range of operating points the only effective way to reduce these switching losses is to minimize Qg. A good rule of thumb is to limit Qg < 30nC (if the switching frequency remains below 300kHz for the entire operating range then a larger Qg can be considered). If a PFET with small RDS-ON and a high voltage rating is required, there may be no choice but to use a PFET with Qg > 30nC. When using a PFET with Qg > 30nC, the bypass capacitor (CF) should not be connected to the VIN pin. This will ensure that peak current detection through RSNS is not affected by the charging of the PFET input capacitance during switching, which can cause false triggering of the peak detection comparator. Instead, CF should be connected from the VCC pin to the CSN pin which will cause a small DC offset in VCST and ultimately ILED, however it avoids the problematic false triggering. In general, the PFET should be chosen to meet the Qg specification whenever possible, while minimizing RDS-ON. This will minimize power losses while ensuring the part functions correctly over the full operating range. 9.1.9 Re-Circulating Diode A re-circulating diode (D1) is required to carry the inductor current during tOFF. The most efficient choice for D1 is a Schottky diode due to low forward voltage drop and near-zero reverse recovery time. Similar to Q1, D1 must have a voltage rating at least 15% higher than the maximum input voltage to ensure safe operation during the ringing of the switch node and a current rating at least 10% higher than the average diode current (ID): ID = (1- D) x ILED (26) The power rating is verified by calculating the power loss through the diode. This is accomplished by checking the typical diode forward voltage (VD) from the I-V curve on the product data sheet and calculating as follows: PD = ID x VD (27) In general, higher current diodes have a lower VD and come in better performing packages minimizing both power losses and temperature rise. 22 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 9.2 Typical Applications 9.2.1 EN PIN PWM Dimming Application for 10 LEDs RUV2 RUV1 1 VIN UVLO 10 VIN = 48 V CF 2 3 PWM VCC IADJ EN LM3409HV CSP CIN1 CIN2 9 VO = 35 V 8 RSNS ROFF 4 COFF COFF CSN 7 ILED = 2 A DAP 5 GND PGATE 6 Q1 L1 D1 Figure 30. EN PIN PWM Dimming Application for 10 LEDs Schematic 9.2.1.1 Design Requirements fSW = 525 kHz VIN = 48 V; VIN-MAX = 75 V VO = 35 V ILED = 2 A ΔiLED-PP = ΔiL-PP = 1 A ΔvIN-PP = 1.44 V VTURN-ON = 10 V; VHYS = 1.1 V η = 0.95 9.2.1.2 Detailed Design Procedure Table 1. Design 1 Bill of Materials QTY PART ID PART VALUE MANUFACTURER PART NUMBER 1 LM3409HV/LM3409QHV Buck controller TI LM3409HVMY/LM3409QHVMY 2 CIN1, CIN2 2 µF X7R 10% 100 V MURATA GRM43ER72A225KA01L 1 CF 1 µF X7R 10% 16 V TDK C1608X7R1C105K 1 COFF 470 pF X7R 10% 50 V TDK C1608X7R1H471K 1 Q1 PMOS 100 V 3.8 A ZETEX ZXMP10A18KTC 1 D1 Schottky 100 V 3 A VISHAY SS3H10-E3/57T 1 L1 15 µH 20% 4.2 A TDK SLF12565T-150M4R2 Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 23 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com Typical Applications (continued) Table 1. Design 1 Bill of Materials (continued) QTY PART ID PART VALUE MANUFACTURER PART NUMBER 1 ROFF 24.9 kΩ 1% VISHAY CRCW060324K9FKEA 1 RUV1 6.98 kΩ 1% VISHAY CRCW06036K98FKEA 1 RUV2 49.9 kΩ 1% VISHAY CRCW060349K9FKEA 1 RSNS 0.1 Ω 1% 1W VISHAY WSL2512R1000FEA 9.2.1.2.1 Nominal Switching Frequency Assume COFF = 470 pF and η = 0.95. Solve for ROFF: ROFF = § VO · ¸ - ¨¨1K x VIN ¸¹ © § 1.24V· ¸ (COFF + 20 pF) x fSW x ln ¨¨1¸ © VO ¹ § 35V · - ¨1¸ 0 . 95 x 48V¹ © ROFF = = 25.1 k: § 1.24V· 490 pF x 525 kHz x ln ¨1¸ © 35V ¹ (28) The closest 1% tolerance resistor is 24.9 kΩ; therefore, the actual tOFF and target fSW are: § 1.24V· ¸ t OFF = - (COFF + 20 pF) x ROFF x ln ¨¨1VO ¸¹ © § 1.24V· ¸¸ = 440 ns t OFF = - 490 pF x 24.9 k: x ln ¨¨1© 35V ¹ (29) § V · § · 1 - ¨¨ O ¸¸ 1 - ¨ 35V ¸ K x V IN ¹ ©0.95 x 48V¹ 528 kHz © fSW = t = = 440 ns OFF (30) The chosen components from step 1 are: COFF = 470 pF R OFF = 24.9 k: (31) 9.2.1.2.2 Inductor Ripple Current Solve for L1: L1 = VO x t OFF 35V x 440 ns = = 15.4 PH 'iL - PP 1A (32) The closest standard inductor value is 15 µH therefore the actual ΔiL-PP is: V xt 35V x 440 ns 'iL- PP = O OFF = = 1.027A L1 15 PH (33) The chosen component from step 2 is: L1 = 15 PH 24 (34) Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 9.2.1.2.3 Average LED Current Determine IL-MAX: IL- MAX = ILED + 'iL - PP 1.027A = 2A + = 2.51A 2 2 (35) Assume VADJ = 1.24 V and solve for RSNS: VADJ 1.24V RSNS = = = 0.099: 5 x IL- MAX 5 x 2.51A (36) The closest 1% tolerance resistor is 0.1 Ω therefore the ILED is: ILED = VADJ 'i - L- PP 5 x RSNS 2 ILED = 1.027A 1.24V = 1.97A 2 5 x 0.099: (37) The chosen component from step 3 is: RSNS = 0.1: (38) 9.2.1.2.4 Output Capacitance No output capacitance is necessary. 9.2.1.2.5 Input Capacitance Determine tON: 1 1 t ON = - t OFF = - 440 ns = 1.45 Ps 528 kHz fSW (39) Solve for CIN-MIN: I xt 1. 97A x 1.45 Ps CIN - MIN = LED ON = = 1.98 PF 'vIN - PP 1.44V (40) Choose CIN: CIN = CIN - MIN x 2 = 3.96 PF (41) Determine IIN-RMS: IIN - RMS = ILED x fSW x t ON x t OFF IIN- RMS = 1.97A x 528 kHz x 1.45 Ps x 440 ns = 831 mA (42) The chosen components from step 5 are: CIN1 = CIN2 = 2.2 PF (43) 9.2.1.2.6 PFET Determine minimum Q1 voltage rating and current rating: VT- MAX = VIN - MAX = 75V IT = D x ILED = (44) VO x ILED 35V x 1.97A = = 1.51A 48V x 0.95 VIN x K (45) A 100 V, 3.8 A PFET is chosen with RDS-ON = 19 0mΩ and Qg = 20 nC. Determine IT-RMS and PT: Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 25 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 2· § 1 § 'i · IT- RMS = ILED x D x ¨¨1+ x ¨¨ L-PP ¸¸ ¸¸ ¨ 12 © ILED ¹ ¸ © ¹ 2 § 1 §1.027A · ·¸ 35V ¨ x 1+ x ¨ IT- RMS = 1.97A x ¸ 48V x 0.95 ¨ 12 ¨© 1.97A ¸¹ ¸ ¹ © IT- RMS = 1.74A (46) 2 2 PT = IT- RMS x R DSON = 1.74 A x 190 m: = 577 mW (47) The chosen component from step 6 is: Q1o 3.8 A ,100V, DPAK (48) 9.2.1.2.7 Diode Determine minimum D1 voltage rating and current rating: VD - MAX = VIN - MAX = 75V (49) § VO · ¸ x ILED ID = (1- D) x ILED = ¨¨1¸ © VIN x K ¹ § 35V · ID = ¨¨1¸ x 1.97A = 457 mA 48 V x 0.95¸¹ © (50) A 100-V, 3-A diode is chosen with VD = 750 mV. Determine PD: PD = ID x VD = 457 mA x 750 mV = 343 mW (51) The chosen component from step 7 is: D1 o 3 A,100V, SMC (52) 9.2.1.2.8 Input UVLO Solve for RUV2: RUV2 = VHYS 1.1V 50 k: = = 22 PA 22 PA (53) The closest 1% tolerance resistor is 49.9 kΩ therefore VHYS is: VHYS = RUV2 x 22 PA = 49.9 k: x 22 PA = 1.1V (54) Solve for RUV1: RUV1 = 1. 24V x RUV2 1.24V x 49.9 k: = = 7.06 k: 10V - 1.24V VTURN - ON - 1.24V (55) The closest 1% tolerance resistor is 6.98 kΩ therefore VTURN-ON is: VTURN-ON = VTURN-ON = 26 1. 24V x (RUV1 + RUV2) RUV1 1. 24V x (6.98 k: + 49.9 k:) 6.98 k: Submit Documentation Feedback = 10.1V (56) Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 The chosen components from step 8 are: RUV1 = 6.98 k: RUV2 = 49.9 k: (57) 9.2.1.2.9 IADJ Connection Method The IADJ pin is left open forcing VADJ = 1.24 V. 9.2.1.2.10 PWM Dimming Method PWM dimming signal pair is applied to the EN pin and GND at fDIM = 1 kHz. 9.2.1.3 Application Curve Figure 31 shows the LED current versus EN pin PWM duty cycle for the application. 2 1.8 LED Current (A) 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 0 10 20 30 40 50 60 70 EN Pin Duty Cycle (%) Black = 200 Hz Red = 1 kHz 80 90 100 D001 Gray = 20 kHz Figure 31. EN Pin PWM Dimming Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 27 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 9.2.2 Analog Dimming Application for 4 LEDs RUV2 RUV1 1 VIN UVLO 10 VIN = 24 V CF RF2 2 VADJ VCC IADJ CIN1 9 CF2 3 LM3409 EN CSP 8 RSNS ROFF 4 COFF COFF CSN VO = 14 V 7 DAP 5 GND PGATE 6 Q1 ILED = 1 A L1 D1 CO 9.2.2.1 Design Requirements fSW = 500 kHz VIN = 24 V; VIN-MAX = 42 V VO = 14 V ILED = 1 A ΔiL-PP = 450 mA; ΔiLED-PP = 50 mA ΔvIN-PP = 1 V VTURN-ON = 10 V; VHYS = 1.1 V η = 0.90 9.2.2.2 Detailed Design Procedure Table 2. Design 2 Bill of Materials QTY PART ID PART VALUE MANUFACTURER PART NUMBER 1 LM3409/LM3409Q Buck controller TI LM3409MY/LM3409QMY 2 CIN1 4.7-µF X7R 10% 50 V MURATA GRM55ER71H475MA01L 28 1 CF 1-µF X7R 10% 16 V TDK C1608X7R1C105K 1 CF2 0.1-µF X7R 10% 16 V TDK C1608X7R1C104K 1 COFF 470-pF X7R 10% 50 V TDK C1608X7R1H471K 1 CO 2.2-µF X7R 10% 50 V MURATA GRM43ER71H225MA01L 1 Q1 PMOS 70 V 5.7 A ZETEX ZXMP7A17KTC 1 D1 Schottky 60 V 5 A COMCHIP CDBC560-G 1 L1 22 µH 20% 4.2 A TDK SLF12575T-220M4R0 1 RF2 1 kΩ 1% VISHAY CRCW06031K00FKEA Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 Table 2. Design 2 Bill of Materials (continued) QTY PART ID PART VALUE MANUFACTURER PART NUMBER 1 ROFF 15.4 kΩ 1% VISHAY CRCW060315K4FKEA 1 RUV1 6.98 kΩ 1% VISHAY CRCW06036K98FKEA 1 RUV2 49.9 kΩ 1% VISHAY CRCW060349K9FKEA 1 RSNS 0.2 Ω 1% 1W VISHAY WSL2512R2000FEA 9.2.2.2.1 Nominal Switching Frequency Assume COFF = 470 pF and η = 0.90. Solve for ROFF: § VO · - ¨¨1 ¸¸ © K x VIN ¹ ROFF = § 1.24V· ¸ COFF + 20 pF x fSW x ln ¨¨1 VO ¸¹ © § 14V · - ¨1 ¸ 0 . 90 x 24V¹ © ROFF = = 15.5 k: § 1. 24V· 490 pF x 500 kHz x ln ¨1¸ © 14V ¹ (58) The closest 1% tolerance resistor is 15.4 kΩ; therefore, the actual tOFF and target fSW are: § 1.24V· ¸ t OFF = - (COFF + 20 pF) x R OFF x ln ¨¨1VO ¸¹ © § 1.24V · t OFF = - 490 pF x 15.4 k: x ln ¨¨1¸¸ = 700 ns © 14V ¹ (59) § VO · ¸ 1- §¨ 14V ·¸ 1- ¨¨ ¸ K x V IN ¹ © ©0. 90 x 24V¹ fSW = = 503 kHz = 700 ns t OFF (60) The chosen components from step 1 are: COFF = 470 pF R OFF = 15.4 k: (61) 9.2.2.2.2 Inductor Ripple Current Solve for L1: L1 = VO x t OFF 14V x 700 ns = = 21.8 PH 'iL - PP 450 mA (62) The closest standard inductor value is 22 µH; therefore, the actual ΔiL-PP is: 'iL - PP = VO x t OFF L1 = 14V x 700 ns = 445 mA 22 PH (63) The chosen component from step 2 is: L1 = 22 PH (64) Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 29 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 9.2.2.2.3 Average LED Current Determine IL-MAX: IL - MAX = ILED + 'iL - PP 445 mA = 1A + = 1. 22 A 2 2 (65) Assume VADJ = 1.24 V and solve for RSNS: VADJ 1.24V RSNS = = = 0.203: 5 x IL - MAX 5 x 1.22A (66) The closest 1% tolerance resistor is 0.2 Ω therefore ILED is: 'i VADJ 1.24V 445 mA ILED = - L - PP = = 1.02 A 2 5 x RSNS 2 5 x 0.2: (67) The chosen component from step 3 is: RSNS = 0.2: (68) 9.2.2.2.4 Output Capacitance Assume rD = 2 Ω and determine ZC: r x 'iLED- PP 2: x 50 mA ZC = D = = 250 m: 'iL- PP - 'iLED- PP 450 mA - 50 mA (69) Solve for CO-MIN and : 1 2 x S x fSW x Z C CO - MIN = CO - MIN = 1 2 x S x 503 kHz x 250 m: = 1.27 PF (70) Choose CO: CO = CO- MIN x 1.75 = 2.2 PF (71) The chosen component from step 5 is: CO = 2.2 PF (72) 9.2.2.2.5 Input Capacitance Determine tON: t ON = 1 fSW - t OFF = 1 - 700 ns = 1.29 Ps 503 kHz (73) Solve for CIN-MIN: I xt 1.02A x 1.29 Ps CIN - MIN = LED ON = = 1.82 PF 'vIN- PP 720 mV (74) Choose CIN: CIN = CIN - MIN x 2 = 3.64 PF (75) Determine IIN-RMS: 30 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 IIN- RMS = ILED x fSW x t ON x t OFF IIN- RMS = 1.02A x 503 kHz x 1. 29 Ps x 700 ns = 486 mA (76) The chosen component from step 5 is: CIN = 4.7 PF (77) 9.2.2.2.6 PFET Determine minimum Q1 voltage rating and current rating: VT- MAX = VIN - MAX = 42V IT = D x ILED = (78) VO x ILED 14V x 1.02A = = 660 mA VIN x K 24V x 0.90 (79) A 70V, 5.7 A PFET is chosen with RDS-ON = 190 mΩ and Qg = 20 nC. Determine IT-RMS and PT: 2· § 1 § 'i · IT- RMS = ILED x D x ¨¨1+ x ¨¨ L-PP ¸¸ ¸¸ ¨ 12 © ILED ¹ ¸ © ¹ § 1 §445 mA·2· 14V x ¨1+ x ¨ ¸¸ IT- RMS = 1.02A x 24V x 0.90 ¨ 12 ¨© 1.02A ¸¹ ¸ ¹ © IT- RMS = 830 mA 2 PT = IT- RMS (80) 2 x RDSON = 830 mA x190 m: = 129 mW (81) The chosen component from step 6 is: Q1o 5.7A, 70V, DPAK (82) 9.2.2.2.7 Diode Determine minimum D1 voltage rating and current rating: VD- MAX = VIN - MAX = 42V (83) VO · § ¸ x ILED ID = (1- D) x ILED = ¨¨1¸ © VIN xK ¹ 14V · § ¸ x 1.02A = 358 mA ID = ¨1© 24V x 0.90¹ (84) A 60 V, 5 A diode is chosen with VD = 750 mV. Determine PD: PD = ID x VD = 358 mA x 750 mV = 268 mW (85) The chosen component from step 7 is: D1 o 5A, 60V, SMC (86) 9.2.2.2.8 Input UVLO Solve for RUV2: RUV2 = VHYS 1.1V 50 k: = = 22 PA 22 PA Copyright © 2009–2016, Texas Instruments Incorporated (87) Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 31 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com The closest 1% tolerance resistor is 49.9 kΩ therefore VHYS is: VHYS = RUV2 x 22 PA = 49.9 k: x 22 PA = 1.1V (88) Solve for RUV1: RUV1 = 1. 24V x RUV2 1.24V x 49.9 k: = = 7.06 k: 10V - 1.24V VTURN - ON - 1.24V (89) The closest 1% tolerance resistor is 6.98 kΩ therefore VTURN-ON is: VTURN-ON = VTURN-ON = 1. 24V x (RUV1 + RUV2) RUV1 1. 24V x (6.98 k: + 49.9 k:) 6.98 k: = 10.1V (90) The chosen components from step 8 are: RUV1 = 6.98 k: RUV2 = 49.9 k: (91) 9.2.2.2.9 IADJ Connection Method The IADJ pin is connected to an external voltage source and varied from 0 – 1.24 V to dim. An RC filter (RF2 = 1 kΩ and CF2 = 0.1 µF) is used as recommended. 9.2.2.2.10 PWM Dimming Method No PWM dimming is necessary. 9.2.2.3 Application Curve Figure 32 shows the LED current versus IADJ voltage for the application. 1 LED Current (A) 0.8 0.6 0.4 0.2 0 0 0.2 0.4 0.6 0.8 IADJ Voltage (V) 1 1.2 1.4 D001 Figure 32. Analog Dimming Profile 32 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 9.2.3 LM3409 Buck Converter Application RUV2 RUV1 1 VIN UVLO 10 VIN CF 2 3 ROFF VCC IADJ EN LM3409/HV CSP CIN 9 8 RSNS 4 COFF COFF CSN 7 DAP 5 GND PGATE 6 Q1 L1 VO ILED D1 Figure 33. LM3409 Buck Converter Simplified Schematic 9.2.3.1 Design Requirements Nominal input voltage: VIN Maximum input voltage: VIN-MAX Nominal output voltage (number of LEDs x forward voltage): VO LED string dynamic resistance: rD Switching frequency (at nominal VIN, VO): fSW Average LED current: ILED Inductor current ripple: ΔiL-PP LED current ripple: ΔiLED-PP Input voltage ripple: ΔvIN-PP UVLO characteristics: VTURN-ON and VHYS Expected efficiency: η 9.2.3.2 Detailed Design Procedure 9.2.3.2.1 Nominal Switching Frequency Calculate switching frequency (fSW) at the nominal operating point (VIN and VO). Assume a COFF value (from 470 pF to 1 nF) and a system efficiency (η). Solve for ROFF: Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 33 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 R OFF = www.ti.com § VO · ¸ - ¨¨1¸ © K x VIN ¹ · § (COFF + 20 pF) x fSW x ln ¨¨1 - 1.24V ¸¸ V O ¹ © (92) 9.2.3.2.2 Inductor Ripple Current Set the inductor ripple current (ΔiL-PP) by solving for the appropriate inductor (L1): V xt L1 = O OFF 'iL- PP (93) 9.2.3.2.3 Average LED Current Set the average LED current (ILED) by first solving for the peak inductor current (IL-MAX): 'i IL- MAX = ILED + L- PP 2 (94) Peak inductor current is detected across the sense resistor (RSNS). In most cases, assume the maximum value (VADJ = 1.24 V) at the IADJ pin and solve for RSNS: VADJ RSNS = 5 x IL - MAX (95) If the calculated RSNS is far from a standard value, the beginning of the process can be iterated to choose a new ROFF, L1, and RSNS value that is a closer fit. The easiest way to approach the iterative process is to change the nominal fSW target knowing that the switching frequency varies with operating conditions anyways. Another method for finding a standard RSNS value is to change the VADJ value. However, this would require an external voltage source or a resistor from the IADJ pin to GND as explained in the Adjustable Peak Current Control section of this data sheet. 9.2.3.2.4 Output Capacitance A minimum output capacitance (CO-MIN) may be necessary to reduce ΔiLED-PP below ΔiL-PP. With the specified ΔiLED-PP and the known dynamic resistance (rD) of the LED string, solve for the required impedance (ZC) for COMIN: r x 'iLED - PP ZC = D 'iL - PP - 'iLED - PP (96) Solve for CO-MIN: CO - MIN = 1 2 x S x fSW x Z C (97) 9.2.3.2.5 Input Capacitance Set the input voltage ripple (ΔvIN-PP) by solving for the required minimum capacitance (CIN-MIN): · § 1 - t OFF¸¸ ILED x ¨¨ I xt ¹ © fSW CIN- MIN = LED ON = 'vIN - PP 'vIN - PP (98) The necessary RMS input current rating (IIN-RMS) is: IIN - RMS = ILED x fSW x t ON x t OFF 34 Submit Documentation Feedback (99) Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 9.2.3.2.6 PFET The PFET voltage rating should be at least 15% higher than the maximum input voltage (VIN-MAX) and current rating should be at least 10% higher than the average PFET current (IT): IT = D x ILED (100) Given a PFET with on-resistance (RDS-ON), solve for the RMS transistor current (IT-RMS) and power dissipation (PT): 2· § 1 § 'i · IT- RMS = ILED x D x ¨¨1+ x ¨¨ L-PP ¸¸ ¸¸ ¨ 12 © ILED ¹ ¸ © ¹ (101) 2 PT = IT- RMS x R DSON (102) 9.2.3.2.7 Diode The Schottky diode needs a voltage rating similar to the PFET. Higher current diodes with a lower forward voltage are suggested. Given a diode with forward voltage (VD), solve for the average diode current (ID) and power dissipation (PD): ID = (1- D) x ILED (103) PD = ID x VD (104) 9.2.3.2.8 Input UVLO Input UVLO is set with the turnon threshold voltage (VTURN-ON) and the desired hysteresis (VHYS). To set VHYS, solve for RUV2: V RUV2 = HYS 22 PA (105) To set VTURN-ON, solve for RUV1: RUV1 = 1.24V x RUV2 VTURN - ON - 1.24V (106) 9.2.3.2.9 IADJ Connection Method The IADJ pin controls the high-side current sense threshold in three ways outlined in the Adjustable Peak Current Control section. Method 1: Leave IADJ pin open and ILED is calculated as in the Average LED Current section of the Design Guide. Method 2: Apply an external voltage (VADJ) to the IADJ pin from 0 to 1.24 V to analog dim or to reduce ILED as follows: 'i VADJ ILED = - L - PP 5 x RSNS 2 (107) Keep in mind that analog dimming will eventually push the converter in to DCM and the inductor current ripple will no longer be constant causing a divergence from linear dimming at low levels. A 0.1 µF capacitor connected from the IADJ pin to GND is recommended when using this method. It may also be necessary to have a 1kΩ series resistor with the capacitor to create an RC filter. The filter will help remove high frequency noise created by other connected circuitry. Method 3: Connect an external resistor or potentiometer to GND (REXT) and the internal 5 µA current source will set the voltage. Again, a 0.1 µF capacitor connected from the IADJ pin to GND is recommended. To set ILED, solve for REXT: Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 35 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 'i · § ¨ILED + L-PP¸ x RSNS 2 ¹ REXT = © 1 PA (108) 9.2.3.2.10 PWM Dimming Method There are two methods to PWM dim using the LM3409/09HV: Method 1:Apply an external PWM signal to the EN terminal. Method 2: Perform external parallel FET shunt dimming as detailed in the External Parallel FET PWM Dimming section. 36 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 www.ti.com SNVS602L – MARCH 2009 – REVISED JUNE 2016 10 Power Supply Recommendations Any DC output power supply may be used provided it has a high enough voltage and current range for the particular application required. 11 Layout 11.1 Layout Guidelines The performance of any switching converter depends as much upon the layout of the PCB as the component selection. Following a few simple guidelines will maximimize noise rejection and minimize the generation of EMI within the circuit. Discontinuous currents are the most likely to generate EMI, therefore take care when routing these paths. The main path for discontinuous current in the LM3409/09HV buck converter contains the input capacitor (CIN), the recirculating diode (D1), the P-channel MOSFET (Q1), and the sense resistor (RSNS). This loop should be kept as small as possible and the connections between all three components should be short and thick to minimize parasitic inductance. In particular, the switch node (where L1, D1 and Q1 connect) should be just large enough to connect the components without excessive heating from the current it carries. The IADJ, COFF, CSN and CSP pins are all high-impedance control inputs which couple external noise easily, therefore the loops containing these high impedance nodes should be minimized. The most sensitive loop contains the sense resistor (RSNS) which should be placed as close as possible to the CSN and CSP pins to maximize noise rejection. The off-time capacitor (COFF) should be placed close to the COFF and GND pins for the same reason. Finally, if an external resistor (REXT) is used to bias the IADJ pin, it should be placed close to the IADJ and GND pins, also. In some applications the LED or LED array can be far away (several inches or more) from the LM3409/09HV, or on a separate PCB connected by a wiring harness. When an output capacitor is used and the LED array is large or separated from the rest of the converter, the output capacitor should be placed close to the LEDs to reduce the effects of parasitic inductance on the AC impedance of the capacitor. 11.2 Layout Example GND CIN RUV1 VIN RUV2 UVLO LED- VIN CF COFF IADJ VCC EN CSP COFF CSN GND ROFF RSNS D1 PGATE GND L1 Q1 LED+ + VIA Figure 34. Layout Recommendation Copyright © 2009–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 37 LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 SNVS602L – MARCH 2009 – REVISED JUNE 2016 www.ti.com 12 Device and Documentation Support 12.1 Device Support 12.1.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 12.2 Related Links The table below lists quick access links. Categories include technical documents, support and community resources, tools and software, and quick access to sample or buy. Table 3. Related Links PARTS PRODUCT FOLDER SAMPLE & BUY TECHNICAL DOCUMENTS TOOLS & SOFTWARE SUPPORT & COMMUNITY LM3409 Click here Click here Click here Click here Click here LM3409-Q1 Click here Click here Click here Click here Click here LM3409HV Click here Click here Click here Click here Click here LM3409HV-Q1 Click here Click here Click here Click here Click here 12.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 12.4 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 12.5 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 12.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 13 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. 38 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: LM3409 LM3409-Q1 LM3409HV LM3409HV-Q1 PACKAGE OPTION ADDENDUM www.ti.com 24-May-2016 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) LM3409HVMY/NOPB ACTIVE MSOPPowerPAD DGQ 10 1000 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SYHB LM3409HVMYX/NOPB ACTIVE MSOPPowerPAD DGQ 10 3500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SYHB LM3409MY/NOPB ACTIVE MSOPPowerPAD DGQ 10 1000 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SXFB LM3409MYX/NOPB ACTIVE MSOPPowerPAD DGQ 10 3500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SXFB LM3409N/NOPB ACTIVE PDIP NFF 14 25 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM3409QHVMY/NOPB ACTIVE MSOPPowerPAD DGQ 10 1000 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SZEB LM3409QHVMYX/NOPB ACTIVE MSOPPowerPAD DGQ 10 3500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SZEB LM3409QMY/NOPB ACTIVE MSOPPowerPAD DGQ 10 1000 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SZDB LM3409QMYX/NOPB ACTIVE MSOPPowerPAD DGQ 10 3500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 SZDB LM3409N (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 24-May-2016 (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. 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OTHER QUALIFIED VERSIONS OF LM3409, LM3409-Q1, LM3409HV, LM3409HV-Q1 : • Catalog: LM3409, LM3409HV • Automotive: LM3409-Q1, LM3409HV-Q1 NOTE: Qualified Version Definitions: • Catalog - TI's standard catalog product • Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 24-May-2016 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant LM3409HVMY/NOPB MSOPPower PAD DGQ 10 1000 178.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 LM3409HVMYX/NOPB MSOPPower PAD DGQ 10 3500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 LM3409MY/NOPB MSOPPower PAD DGQ 10 1000 178.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 LM3409MYX/NOPB MSOPPower PAD DGQ 10 3500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 LM3409QHVMY/NOPB MSOPPower PAD DGQ 10 1000 178.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 LM3409QHVMYX/NOPB MSOPPower PAD DGQ 10 3500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 LM3409QMY/NOPB MSOPPower PAD DGQ 10 1000 178.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 LM3409QMYX/NOPB MSOP- DGQ 10 3500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 24-May-2016 Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant Power PAD *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM3409HVMY/NOPB MSOP-PowerPAD DGQ 10 1000 213.0 191.0 55.0 LM3409HVMYX/NOPB MSOP-PowerPAD DGQ 10 3500 367.0 367.0 35.0 LM3409MY/NOPB MSOP-PowerPAD DGQ 10 1000 213.0 191.0 55.0 LM3409MYX/NOPB MSOP-PowerPAD DGQ 10 3500 367.0 367.0 35.0 LM3409QHVMY/NOPB MSOP-PowerPAD DGQ 10 1000 213.0 191.0 55.0 LM3409QHVMYX/NOPB MSOP-PowerPAD DGQ 10 3500 367.0 367.0 35.0 LM3409QMY/NOPB MSOP-PowerPAD DGQ 10 1000 213.0 191.0 55.0 LM3409QMYX/NOPB MSOP-PowerPAD DGQ 10 3500 367.0 367.0 35.0 Pack Materials-Page 2 MECHANICAL DATA NFF0014A N0014A N14A (Rev G) www.ti.com MECHANICAL DATA DGQ0010A MUC10A (Rev A) BOTTOM VIEW www.ti.com IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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