Application Note Bob Plowdrey, ( Fax: E-Mail: Martin Schneider, ( +49 89 234 25478 Fax: +49 89 234 25895 E-Mail: martin.schneider @infineon.com (248) 374-2511 (248) 374-2501 bob.plowdrey @infineon.com Video-Modulator with PLL TDA 6060XS High Frequency Products TV – Video 7'$;6 -2- 7DEOHRI&RQWHQWV Function Feature Description Programmable Features Application Circuit Performance Data Multiple IC Configuration with one Crystal Reference -3-3-5-6-7-10- Evaluation Board Reference Application (UHF-Band) Application Information Components list PC-Board and Mounting Diagram Mounting Diagram Printed Circuit Board -11-12-13-15-16-17-18- I2C Bus Software TDA6060XS Initial Setup Menus TDA6060XS IC Settings and Register Menus RF and Sound Carrier Frequency and Settings Menus Video and Sound Carrier Settings Menus Status and Miscellaneous Menus ICON Definitions and Byte Status Menu Hardware Interface Passive Hardware Interface -19-20-21-22-23-24-25-26-27- Notes -28- File: 6060PS3.DOC High Frequency Products TV - Video Page 2 7'$;6 )XQFWLRQ The TDA6060XS RF TV modulator is a single silicon chip, controlled by software, that translates video and audio signals to any worldwide television RFchannel format. This IC is suitable for all modulator boxes including satellite receivers, cable headend, set-top boxes, video recorders and games. )HDWXUH'HVFULSWLRQ The TDA6060XS IC combines a digitally programmable phase locked loop (PLL) with a multi-standard video modulator and programmable sound FM and AM modulator. This highly integrated chip allows for simpler design and lower system cost and compatibility with all world standards, including PAL, NTSC and SECAM. It offers designers maximum flexibility with an on-board PLL that permits the tuning process, gain settings and status 2 with I C bus microprocessor control. The frequency of the modulator oscillator can be set precisely from 30 MHz to 950 MHz in increments of 250 kHz. The frequency range VHF Low, VHF High, Hyper band and UHF can be changed with different tank circuit applications. The modulator block (shown in Figure 1) includes: • • • • • • • • • • • • • • • • a digitally programmable I2C bus controlled phase locked loop (PLL) controlled 2 I C bus interface with fast mode (400 kHz) possible 2 Up to four PLL I C bus addresses selectable by the DC voltage applied at the Chip Address Selection (CAS) pin (pin 5) a LC tuned frequency and amplitude-stable balanced multivibrator oscillator for the VHF Low, VHF High, Hyperband and UHF range tuned with different LC tank circuits a software gain adjustable video amplifier 2 Clamped video input with peak white level detection for I C readable overload amplifier 2 status to determine needed I C bus controlled gain setting of the video amplifier a double balanced mixer with a double balanced output for the RF modulator a sound modulator for FM or AM modulation a programmable sound carrier oscillator with no external LC tank for all four worldwide frequencies (4.5, 5.5, 6.0 and 6.5 MHz) second sound carrier input for Nicam or second FM carrier applications high current output switch port which could be used for RF source input selection a 5 level A/D convertor test mode including a test pattern generator a low noise reference voltage source +5 V power supply operation ultra-compact TSSOP-28 package High Frequency Products TV - Video Page 3 27 28 26 25 24 23 22 21 Test Interface 20 19 18 Isol. Amp AM Mod P2 / ADC 16 17 15 PhaseDet.& ChgPmp Oscillator Tracking Filter CHGPMP VTUNE T1 O-B1 O-C2 O-C1 O-B2 GNDA Vidin SLF TFLF T2 VVCCA 7'$;6 Isol. Amp Progr. Divider I/O Ref.Divider Sound Carrier Oscillator FM/AM Video Mixer 125kHz Test Pattern I C-Bus Interface 12 13 14 Qx 11 Q 10 VVCCD 9 SCL 8 SDA 7 GNDD 6 Modout2 5 Crystal Oscillator 2 ModGnd 4 Modout1 AudinAM 3 CAS 2 AudinFM AudGnd 1 Sound carrier input AM Amp SC2in FM Amp )LJXUH7'$;6,&)XQFWLRQDO%ORFN'LDJUDP High Frequency Products TV - Video Page 4 7'$;6 3URJUDPPDEOH)HDWXUHV The TDA6060XS gives the designer maximum flexibility by allowing many programmable features and precision settings such as Picture/Sound carrier, video gain, video modulation depth, video clipping flag and audio gain. The programmable features and settings/readings are shown in Table 1. 6RIWZDUH)HDWXUH 3URJUDPPDEOH6HWWLQJ5HDGLQJ Picture/Sound Carrier Ratio Video Modulation Depth Video Gain Setting Sound Carrier Frequency Audio Level Setting RF Oscillator Sound Oscillator Charge Pump Current of Sound PLL Port Output Chip Address 4 steps per standard: +1, 0, -1, -2 dB 4 steps: +5, 0, -5, -10 % 4 steps: +1, 0, -1, -2 dB 4.5 , 5.5 , 6.0 , 6,5 MHz (AM and FM) 4 steps: 0, -1, -2, -3 dB (only possible for FM) On/Off On/Off (only possible in AM standard) I/5I On/Off, Open Collector 4 Different Addresses, selectable by DC level at CAS input Read, 5 Levels Read, Indicates Video Amplifier Overload Read, Set when RF Oscillator PLL is locked A/D Converter Input Clipping Flag PLL Lock Indication Flag 7DEOH7'$;63URJUDPPDEOH5HDGDEOH)HDWXUHVDQG6HWWLQJV High Frequency Products TV - Video Page 5 7'$;6 $SSOLFDWLRQ&LUFXLW The application circuitry for the TDA6060XS is shown in Figure 2. The TDA6060XS modulator output can be configured in a balanced or unbalanced mode (with or without a transformer). The performance compromise is that the baseband sound carrier to modulator output isolation (which is most critical in VHF Low band) decreases from –65 dBc to – 50 dBc typical. The sound carrier PLL filter is determined by the components connected to pin 25 and its -3 dB bandwidth is approximately 20 Hz. The RF oscillator PLL filter is determined by the components connected between pins 16 and 17 and its -3 dB bandwidth is approximately 1 kHz. The pre-emphasis filter is external and is located at the FM audio input (pin 2). Pre-emphasis is set to 50 usec in this application circuit. The capacitor values used to cross-couple the RF oscillator feedback to the tank circuit (pins 19-22) depends on the application frequency. The correct capacitor values for each TV band along with a components list are shown in Section 7.2, Table 4. It is recommended that if the RF modulator output is directly connected to a coaxial output on the application box via a capacitor, a BAV99 dual diode be placed at the coaxial output to protect the modulator output from ESD. The TDA6060XS modulator output pins (pins 6 and 8) are internally protected ESD to the 1kV human body model. 6XSSO\SLQV9$DQG9'PXVWEHFRQQHFWHGWRWKHVDPHSRZHUVXSSO\ )LJXUH 9+)/RZ%DQG$SSOLFDWLRQ&LUFXLW High Frequency Products TV - Video Page 6 7'$;6 3HUIRUPDQFH'DWD Typical values for Audio and Video Signal to Noise Ratio (S/N) and RF modulator phase noise measured on a Siemens evaluation board are shown in Table 3. The Audio and Video S/N are consistently good within the TV bands. The RF modulator oscillator phase noise shows excellent performance with a slight degradation at higher ends of the TV frequency bands. A typical video noise curve at 471.25 MHz is shown in Figure 3. A typical RF modulator oscillator noise curve at 303.25 MHz is shown in Figure 4. Note the absence of any spurious signals. Band VHF Low VHF High VHF High UHF UHF UHF Audio S/N Ratio Video S/N Ratio *Note 2 *Note 1 *Note 3 0+] G% G% G%F+] 61.25 157.25 303.25 471.25 663.25 800.25 55 55 55 55 55 55 59 58 58 58 57 56 Frequency LO Phase Noise #N+] 88 90 85 89 82 82 * All measurement test conditions are described in Section 9.0, Notes. 7DEOH7\SLFDO1RLVH0HDVXUHPHQWVRYHU79)UHTXHQF\%DQGV )LJXUH7\SLFDO9LGHR1RLVH&XUYH )LJXUH5)&DUULHU1RLVH&XUYH $W0+] High Frequency Products TV - Video Page 7 7'$;6 Typical differential gain and phase characteristics from a 5-step video pattern modulated with 4.43 MHz chroma, measured with a Tektronix VM700 video monitor, are shown in Figure 5. The video input was a fixed 500 mVpp with normal IC video modulation (90%) and gain (0 dB) settings. The video input test signal is shown in Figure 6. Typical differential gain and phase characteristics over the TV frequency band with the same video input and IC settings are shown in Table 3. These measurements show excellent results. )LJXUH7\SLFDO9LGHR'LIIHUHQWLDO *DLQDQG3KDVH &KDUDFWHULVWLFV )LJXUH9LGHR,QSXW7HVW6LJQDO High Frequency Products TV - Video Page 8 7'$;6 RF-Band VHF Low VHF High VHF High UHF UHF UHF Frequency Differential Gain 0+] 61.25 157.25 303.25 471.25 663.25 800.25 Differential Phase (*Note4) (*Note4) 'HJUHH 1.8 1.8 2.1 2.0 2.0 1.4 1.2 2.0 2.2 1.5 1.3 1.9 *All measurement test conditions are described in Section 9.0, Notes. 7DEOH'LIIHUHQWLDO*DLQDQG3KDVH0HDVXUHPHQWV High Frequency Products TV - Video Page 9 7'$;6 0XOWLSOH,&&RQILJXUDWLRQZLWK2QH&U\VWDO5HIHUHQFH To reduce system costs, a single crystal resonator can be shared among multiple ICs due to the four bus address selectable option on the TDA6060XS. A buffered external reference source from another IC (i.e. PLL , IF processor, microprocessor, etc) or crystal oscillator may be connected to drive the TDA6060XS Qx reference inputs (pin 14) via series resistors and capacitors as shown in Figure 7. The series resistors and capacitors are needed to current drive the crystal inputs. The capacitor is used as a DC block and its value is dependent on reference crystal and oscillator impedance characteristics. The 1k resistor is needed to eliminate the possibility of parastic oscillations by the crystal oscillator and its value was determined by the crystal oscillator‘s specified minimum impedance (-900 Ohm). The required Qx voltage input range is 200 mVpp to 2Vpp, respectively. Qx 1 TDA6060XS Q 47 pF 1k 1 NC Reference IC Ref. Frequency = 4 MHz * Qx 1 TDA6060XS Q * 47 pF 1 1k Ref Q Or Other Signal Source NC Up to Four TDA6060XS ICs )LJXUH±0XOWLSOH,&&RQILJXUDWLRQZLWKD6LQJOH&U\VWDO5HIHUHQFH RU([WHUQDO2VFLOODWRU5HIHUHQFH6RXUFH High Frequency Products TV - Video Page 10 7'$;6 (YDOXDWLRQ%RDUG The evaluation board includes the TDA6060XS IC with applications for a complete multistandard 2 video and sound modulator controlled via I C bus. The frequency band can be changed to VHF Low, VHF High and UHF with different tank circuits in the application. Control Software PLLCONTR or SIMONWIN V1.61 is included with the evaluation board to control register settings. The SIMONWIN V1.61 also allows the user to check Read/Write Data. only write data (YDOXDWLRQ%RDUG8SSHU6LGH High Frequency Products TV - Video Page 11 7'$;6 5HIHUHQFH$SSOLFDWLRQ8+)%DQG 6XSSO\SLQV9$DQG9'PXVWEHFRQQHFWHGWRWKHVDPHSRZHUVXSSO\ 8+)%DQG9 DGMXVWPHQW 7XQH 79&KDQQHO 6WDQGDUG 3LFWXUHFDUULHU C21 BG 471,25MHz 1V 9 (adjustment with coil on evaluation board) 781(,&3,1 High Frequency Products C69 BG 855,25MHz A83 M 885,25MHz 22V 26V TV - Video Page 12 7'$;6 $SSOLFDWLRQ,QIRUPDWLRQ 9+)8+)0RGXODWRU The frequency range VHF low or VHF high or UHF is fixed with different external components on the RF oscillator Pins 19....22 and different LC tank components. The correct capacitor values for each TV band along with a components list are shown in Table 4 . &RPSRQHQWVIRUWKH5)RVFLOODWRU Band Frequency Value for range C19/20/21/22 VHFlow 45..145 MHz 5p6 VHF high 140..475 MHz 3p3 UHF 465..860 MHz 1p2 Value for Variablecap. Coil:Num Coil Cs Diode of turns diameter 180p BB 640 11 3.0 mm 220p BB 640 3 3.0 mm 15p BB 535 2 2.5 mm Coil:Wire diameter 0.3 mm 0.4 mm 0.5 mm 7DEOH(YDOXDWLRQ%RDUG&RPSRQHQWV/LVW 'HVLJQQRWHIRU3ULQWHG&LUFXLW%RDUG3&% The optimum results are achieved with a double-sided PCB. The RF oscillator parts and PCB traces need to be physically separated from the RF output parts and PCB traces as much as possible to minimize parasitic coupling between the RF oscillator and RF output. All IC and component grounds are directly connected with the PCB upper side ground plane. High Frequency Products TV - Video Page 13 7'$;6 1RWHIRU9LGHR&OLSSLQJ/HYHO The nominal video signal input level is 500mVpp. In video setting menu the modulation depth can be controlled in four steps (+5%/Norm/-5%/-10%). In position „-10%“ and video gain „0dB“, the typical modulation depth is 80%. A clipping circuit is activated to limit the white level in case the nominal video input level is exeeded by approx. 12%. This prevents a modulation depth of more than 100%. The status of the clipping detector can be read via I2C bus by means of a clipping flag which is automatically set in case of clipping. 3ULQFLSOH video level 7'$;6 clamp circuit video gain peak white clipper mod. depth. I2C BUS 1RWHIRU3RZHU6XSSO\9ROWDJH The TDA 6060XS uses 2 supply pins for better on chip decoupling. During normal operation the 2 supply pins (V VCCD and V VCCA) must be connected to the same power supply. The application board supports individual measurement of analog and digital supply current . In normal application RQO\RQHVXSSO\VRXUFHPXVWEHXVHG High Frequency Products TV - Video Page 14 7'$;6 &RPSRQHQWVOLVW 0RGXODWRU,& 9DULDEOHFDS'LRGH 1 1 TDA 6060XS (*) SO 28 SOD 323 &DSDFLWRUV 4 1 1 2 2 7 1 1 1 2 1 2 1 (*) C19/20/21/22 (*) Cs 18pF 1nF 4,7nF 4,7nF 10nF 22nF 47nF 100nF 100nF/50V 470nF 4,7µF/25V 0603 0603 0603 0603 0603 0805 0603 0805 1206 0805 0805 foil cap (RM 5mm) Elko (RM 2,5mm) 5HVLVWRUV 1 2 1 1 3 1 4 2 75R 220R 270R 1k 4,7k 2k7 22k 47k 0805 0603 0603 0603 0603 0603 0603 0603 (75) $GGLWLRQDOFRPSRQHQWV 1 Transformer 2:1 SMD turns (primary 2+2; secondary 2) (TOKO; B4F Type 617PT-1026) (S+M; Type B78408-B1087-A3) 1 1 1 3 1 4MHz Quartz Stocko-Connector BNC-Connector Cinch-Connectors (*) Coil (*) LC tank circuit components, YDOXHVDUHVKRZQLQ&KDSWHU7DEOH High Frequency Products HC 49 C 4-pin TV - Video Page 15 7'$;6 3&%RDUGDQG0RXQWLQJ'LDJUDP High Frequency Products TV - Video Page 16 7'$;6 0RXQWLQJ'LDJUDP foil caps High Frequency Products TV - Video Page 17 7'$;6 3ULQWHG&LUFXLW%RDUG High Frequency Products TV - Video Page 18 7'$;6 ,&%XV6RIWZDUH 6,021:,16RIWZDUH 6LHPHQV,&%XV0RQLWRUIRU:LQGRZV SIMONWIN is a menu driven software package running under Microsoft Windows V3.1 or higher. Full mouse and keyboard control for all functions are supported. The Installation disk contains the following file: After unzipping the following files are available: 6,0:]LS SETUP.EXE SIMW161.DOC Installation procedure with 6(783(;( 6,021,&,QWHUIDFH The SIMON LPT Interface is used to write and read I2C data. 1. Connect the SIMON LPT Interface (SUB-D 25) to PC (LPT1 or 2) 2. Three wires (SDA; SCL and GND) are connected with the SIMON Interface (68%' Pin2=SDA; Pin3=SCL; Pin5=GND; Pin7=+5V). 3. Turn on the supply voltage +5V to the SIMON Interface 6WDUWRISURJUDP6,0RQ:LQ 6HOHFWLRQ7'$;6 1.Open window ”SIMON” 2.&OLFNWR³2SWLRQV³DQGVHOHFW&KDQQHOV 3.6HOHFW/37RU/37'HOD\HJ XVHF,&DQG&KDQQHOHJ DQGFOLFN³2.³ 4. Click to ”IC” 5. Click to ”Add IC...” 6. Select IC ”TDA 6060XS” in window ”Open IC” 7. Start TDA 6060XS with click to ”OK” 8. Change to Address C2 in window ”IC settings” and click ”OK” 9. Window ”Project” is open double click to ”TDA 6060XS Chipaddr C2 Channel 0” 10. The window ”Register” is open (Data bytes of TDA 6060XS) 11. Change to window ”Value” with click to ”IC” and ”Value” 12. Click to ”Interface” and ”Animate” button. In this mode, every modification of register or memory data will be immediately transmitted to the IC. 13. If you change any byte please push always the ”Download All” button. (Bugs in the routine ”Animate” or ”Repetitive Write” are eliminated). 2QO\IRUFRQILJXUDWLRQ 5HDGPRGXVIRUVWDWXVE\WH 1. Change to window ”Register” 2. Click to ”Interface” and ”Repetitive Read“ High Frequency Products TV - Video Page 19 7'$;6 7'$;6,QLWLDO6HWXS0HQXV 6,0216RIWZDUH9 High Frequency Products TV - Video Page 20 7'$;6 7'$;6,QLWLDO6HWXSDQG5HJLVWHU0HQXV High Frequency Products 6,0216RIWZDUH9 TV - Video Page 21 7'$;6 5)DQG6RXQG&DUULHU)UHTXHQF\6HWWLQJ0HQXV 6,0216RIWZDUH9 1RWH 6,021VRIWZDUHVWDUWDOOZD\VLQWKLVFRQILJXUDWLRQ High Frequency Products TV - Video Page 22 7'$;6 9LGHRDQG6RXQG&DUULHU6HWWLQJV0HQXV High Frequency Products 6,0216RIWZDUH9 TV - Video Page 23 7'$;6 6WDWXVDQG0LVFHOODQHRXV0HQXV 6,0216RIWZDUH9 High Frequency Products TV - Video Page 24 7'$;6 ,&21'HILQLWLRQVDQG%\WH6WDWXV0HQX 6,0216RIWZDUH9 Register Edit Window button Value Edit Window button Upload button Download button Upload All button Download All button Animate button Repetitive Read button Repetitive Write button Write Mode Read Mode High Frequency Products TV - Video Page 25 7'$;6 ,&%XV+DUGZDUH,QWHUIDFH 6,0216RIWZDUH9 SIMON for Windows supports an I2C-protocol using the PC parallel port. The channel parameter can be modified in the channel settings dialog. The connected hardware should correspond to the following diagram. This hardware interface or the passive interface described in Section 8.8 is included with the TDA6060XS evaluation board. High Frequency Products TV - Video Page 26 7'$;6 3DVVLYH+DUGZDUH,QWHUIDFH 6,021 6RIWZDUH9 Wiring scheme of the passiv Hardware Interface: TDA 6060XS Evaluation Board Connector PC parallel Port Connector SUB25 Pin Pin 11 Resistor 100 Ohm 16 Resistor 10K SDA 1 Schottky Diode 15 Resistor 100 Ohm 14 Resistor 10K SCL 2 Schottky Diode 25; 18; GND 3 This passive interface should only be used for short connector cable connections (1.5 m maximum length) from PC parallel port to Evaluation Board. High Frequency Products TV - Video Page 27 7'$;6 1RWHV 1RWH Test Conditions Video Signal to Noise Ratio (S/N) Ratio between the CCIR17 line bar amplitude (reference signal = white level – black level) and the RMS value of the noise on a black line (line 22 or 335) measured on the video signal after TV-demodulator. Measurement range 200kHz.....5MHz. Measurement weigted. Video input signal (Colour bar) = 500mVpp; modulation depth <90%; video gain=0dB; List of Equipment: TV-Generator SGPF (R&S); TV-Measuring Receiver 326 (THL) Video Measurement Set VM700A (Tektronix) 1RWH Test Conditions FM Audio Signal to Noise Ratio (S/N) Audio frequency 1kHz; audio level >830mV (RMS); deviation +-50kHz; video signal colorbar (500mVpp); modulation depth <90%; video gain = 0dB; filter: CCIR 468-3 quasi peak; line frequency blocking. Measurement with pre- and de-emphasis. List of Equipment: TV-Generator SGPF (R&S); TV-Measuring Receiver 326 (THL); Audio Analyzer UPA (R&S) 1RWH Test Conditions LO Phase Noise RF-Carrier All modulator inputs terminated with 75 Ohm. RF-carrier phase noise measured at 10kHz; List of Equipment: Spectrum Analyzer FSEA (R&S) 1RWH Test Condition Differential Gain and Phase Measured on CCIR 330 line; Video signal (CCIR 330/5) = 5-step staircase with chroma carrier; video level = 500mVpp; I2C-Bus settings: modulation depth < 90%; (clipping flag = 0); video gain = 0dB; List of Equipment: TV-Generator SGPF (R&S); TV-Measuring Receiver 326 (THL); Video Measurement Set VM700A (Tektronix) High Frequency Products TV - Video Page 28