QUICK START GUIDE FOR DEMONSTRATION CIRCUIT 804 POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR LTC4267 DESCRIPTION Demonstration circuit 804 is a POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR featuring the LTC4267. It provides a complete IEEE 802.3af power device (PD) interface and isolated 3.3V power supply solution for use in Power over Ethernet (PoE) applications. The LTC4267 integrates the 25k signature resistor, classification current source, thermal overload protection, signature disable and power good signal along with an undervoltage lockout optimized for use with the IEEE required diode bridge. The precision dual level input current limit allows the LTC4267 to charge load capacitors and interface with legacy PoE systems. The LTC4267 combines the above features with a current mode switching controller designed for driving a 6V rated N-channel MOSFET. It features programmable slope compensation, soft-start, and constant frequency operation, minimizing electrical noise even with light loads. The DC804 demo board comes in 3 variants, -A, B and -C, which output 3, 5 and 8.5 watts, respectively. There is also optional circuitry to provide alternative secondary side regulation with the LT4430, a high performance Secondary Side Optocoupler Driver. Design files for this circuit board are available. Call the LTC factory. LTC is a trademark of Linear Technology Corporation Table 1. Performance Summary (TA = 25°C) PARAMETER CONDITION VALUE Minimum Turn-on Voltage Input from PSE -39V Maximum Turn-off Voltage Input from PSE -33V Auxiliary input voltage range Input from 24V auxiliary power +38V to +57V Minimum operating voltage Iout = Maximum rated load -36V Maximum Input Current Input from PSE 400 mA Version -A, Vout=3.3V 1.0A Version -B, Vout=3.3V 1.6A Version -C, Vout=3.3V 2.6A Vin=48VDC, from PSE, Iout=max output current 3.3V, typical Line (50% to 100% full load) ±2%, typical Load (0% to 100% of rated full load) ±2%, typical Basic Insulation 250VDC Maximum Output Current Output Voltage Output Regulation Isolation Voltage 1 QUICK START GUIDE FOR DEMONSTRATION CIRCUIT 804 POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR OPERATING PRINCIPLES Demonstration circuit 804 interfaces with a customer’s Power-Over-Ethernet test setup per Figure 1. The front end of the demo circuit implements the required Ethernet input interface transformer coupling and common-mode termination through the integrated connector J1. The demonstration circuit is setup to allow data to pass in and back out of the board while the DC804 performs IEEE 802.3af interface functions. The Power Sourcing Equipment (PSE) is connected to J1 and the PHY is optionally connected to J2. While every demonstration circuit is equipped with a jumper and the appropriate resistors to select any of the four classes defined as of this printing, not every demonstration circuit can perform as if it were any one of the four classes. That is, DC804B-A is designed to produce 3.3V power for a class 1 PD, DC804A-B for a class 2 device and DC804A-C for a class 3. A DC804B-A, for example, cannot deliver sufficient power for a class 3 device, regardless of the classification jumper position. The PD is required to have 0.1uF of capacitance during detection and this is provided by C2. It is also required to have at least 5uF of capacitance after the in-rush circuit, provided by capacitors C1 and C9. After detection and classification, the PD is powered up when the input voltage exceeds the LTC4267 turn-on under-voltage lock out (UVLO) through a dual-level current-limited power switch. While the voltage between POUT and VPORTN is above the Power Good trip point, the amperage through the power switch is held below the lowlevel current limit. When the voltage between POUT and VPORTN falls below the Power Good trip point, the Power Good signal goes active low and the amperage through the power switch is held below the high-level current limit. This demo circuit allows detection and power classification of the PD per the IEEE 802.3af specification. During the detection process of a PD, the LTC4267 displays the proper 25k signature resistor. Signature detection may be disabled, if so desired, by appropriately setting the jumper at JP5. If signature detection is disabled, all interface functions of the LTC4267 are also disabled. Signature detection, classification, the internal power MOSFET switch and POWER GOOD are all disabled. As this demonstration circuit uses the POWER GOOD signal, the power regulator is disabled, as well. Classification is programmed by the selection of a single external resistor connected to the RCLASS pin. The classification can easily be set in this demo circuit with the placement of a single jumper on JP0, JP1, JP2, JP3, or JP4. For the PD to remain powered on, it must present to the PSE both AC and DC components of the Maintain Power Signature (MPS). The PD must hold the DC MPS by drawing at least 10mA or the PSE may disconnect power. The DC804 demo circuit can be made to draw the requisite 10mA by enabling the minimum load at JP6. The synchronous flyback converter operates at a typical switching frequency of 200kHz, controlled by the current mode controller portion of the LT4267. Galvanic isolation is achieved through transformer T1 and opto-isolator ISO2. 2 QUICK START GUIDE FOR DEMONSTRATION CIRCUIT 804 POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR The primary side power path is comprised of C1, L1, C9, ½ of T1, Q2, and R11. These components should be as close to each other as possible when laying out the printed circuit board. The components R4 and C6 serve to damp switching spikes on Q2. They should be placed as close as possible to Q2 in order to be effective. The secondary side power path is made up of the other ½ of T1, D5, C4, C5 and C18. These parts should also be laid out as close to each other as possible, without overlapping any of the circuitry or traces of the primary side. The components R5 and C3 serve to damp switching spikes on D5. They should be placed as close as possible to D5 in order to be effective. In order to ensure proper operation, the designer must ensure that the PD input current requirement does not exceed the LTC4267 current limit over the unit’s operating voltage range. QUICK START PROCEDURE Demonstration circuit 804 is easy to set up to evaluate the performance of the LTC4267. For proper equipment setup, refer to the connection diagram and follow the procedure below: 1. With the power source to the PSE turned off, connect the input power supply to the board through the J1 filtered Ethernet connector. 2. In addition to a PSE, the DC804 board can be powered by an alternate input power supply through the VSIG+ and VSIG- terminals. Similarly, the alternate input power supply can be connected through the SPARE+ and SPAREterminals. Only one set of connections is necessary. Do not connect more than one power source. 3. Install the jumper at one of the locations JP0 through JP4 determine the classification of the power device. 4. Install the jumper at JP5 to “enable.” 5. Connect or remove the DC Maintain Power Signature minimum load as desired by appropriately connecting a jumper at JP6. 6. Turn on the PSE or alternate input power supply. Increase the voltage until the power converter turns on. Be careful not to exceed 57VDC. NOTE: Make sure that the input voltage does not exceed 57VDC. If a higher input voltage is required, power components with higher voltage ratings should be used. 7. Verify proper classification, signature detection and Power Good signal status. 8. Check the output voltage. It should be 3.3V, typical. If there is no output, temporarily disconnect the load to make sure that the load is not set too high. 9. Once the proper output voltage is established, adjust the load current within the appropriate range and observe the output regulation, ripple voltage, efficiency and other parameters. The PD interface of the LTC4267 can be bypassed by powering just the DC/DC regulator with an optional auxiliary power source via the V+ and –48V terminals. Even if the PD interface is bypassed, the signature detection must be enabled in order for the POWER GOOD signal to enable the current mode controller. 3 QUICK START GUIDE FOR DEMONSTRATION CIRCUIT 804 POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR OPTIONAL CIRCUITRY DC804 is equipped with optional circuitry. Their functions fall into three major categories: existing control loop modifications, non-isolated feedback, and LT4430 circuitry. The pads at locations C11 and C14 are used to modify the existing feedback compensation. The user is cautioned that adding components to these locations will alter the behavior of the voltage regulator, possibly resulting in instability. The pads located at R1, R15 and C12 are used only if the isolated feedback circuitry is not necessary. In such a case, disable the isolated control circuitry by removing the components at locations D9, ISO2, and R13. Tie the secondary side ground reference to that of the primary by removing C15 and replacing it with a low AC impedance short circuit. All of the components on the bottom side of the board are used to integrate Linear Technology’s LT4430, a high performance secondary side optocoupler driver. The LT4430 features high performance capabilities such as a precision reference, start-up and short circuit recovery overshoot control and high operating bandwidth. To use the LT4430, disable the existing control circuitry by removing R12, C10, C13 and D10 for DC804B-A, also remove additional resistor R25 for DC804AB, -C version located on the top side, and replace R19 with a 22.1K, 1% resistor. Install the optional components C16, R27, C20, C21, C22 and U2 for DC804B-A. For DC804 -B, -C version, install D13 in addition to the components listed in previous sentence. Please consult the LT4430 data sheet for further details about the proper application of this device. 4 QUICK START GUIDE FOR DEMONSTRATION CIRCUIT 804 POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR Figure 1. Setup Diagram 5 QUICK START GUIDE FOR DEMONSTRATION CIRCUIT 804 POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR 6 QUICK START GUIDE FOR DEMONSTRATION CIRCUIT 804 POWER OVER ETHERNET PD INTERFACE WITH INTEGRATED SWITCHING REGULATOR SHT 1 V+ C20 OPT U2 1 2 C21 OPT 3 VIN OPTO GND COMP OC FB 6 OPTO SHT 1 5 4 LT4430ES6 OPT FB SHT 1 C22 OPT SHT 1 COMP CUSTOMER NOTICE LINEAR TECHNOLOGY HAS MADE A BEST EFFORT TO DESIGN A CIRCUIT THAT MEETS CUSTOMER-SUPPLIED SPECIFICATIONS; HOWEVER, IT REMAINS THE CUSTOMER'S RESPONSIBILITY TO VERIFY PROPER AND RELIABLE OPERATION IN THE ACTUAL APPLICATION. COMPONENT SUBSTITUTION AND PRINTED CIRCUIT BOARD LAYOUT MAY SIGNIFICANTLY AFFECT CIRCUIT PERFORMANCE OR RELIABILITY. CONTACT LINEAR TECHNOLOGY APPLICATIONS ENGINEERING FOR ASSISTANCE. THIS CIRCUIT IS PROPRIETARY TO LINEAR TECHNOLOGY AND SUPPLIED FOR USE WITH LINEAR TECHNOLOGY PARTS. APPROVALS PCB DES. TECHNOLOGY MI APP ENG. KAUNG H. 1630 McCarthy Blvd. Milpitas, CA 95035 Phone: (408)432-1900 www.linear.com Fax: (408)434-0507 LTC Confidential-For Customer Use Only TITLE: SCHEMATIC RJ-45 ETHERNET OUTPUT SIZE N/A SCALE = NONE IC NO. REV. LTC4267CDHC 1 DEMO CIRCUIT 804B-A DATE: Monday, February 07, 2011 SHEET 2 OF 2 7