INTEGRATED CIRCUITS DATA SHEET TEA1039 Control circuit for switched-mode power supply Product specification File under Integrated Circuits, IC02 August 1982 Philips Semiconductors Product specification Control circuit for switched-mode power supply TEA1039 GENERAL DESCRIPTION The TEA1039 is a bipolar integrated circuit intended for the control of a switched-mode power supply. Together with an external error amplifier and a voltage regulator (e.g. a regulator diode) it forms a complete control system. The circuit is capable of directly driving the SMPS power transistor in small SMPS systems. It has the following features: • Suited for frequency and duty factor regulation. • Suited for flyback converters and forward converters. • Wide frequency range. • Adjustable input sensitivity. • Adjustable minimum frequency or maximum duty factor limit. • Adjustable overcurrent protection limit. • Supply voltage out-of-range protection. • Slow-start facility. QUICK REFERENCE DATA Supply voltage VCC nom. 14 V Supply current ICC max. 13 mA Output pulse repetition frequency range fo Output current LOW IOL Operating ambient temperature range Tamb PACKAGE OUTLINE 9-lead SIL; plastic (SOT-110B); SOT110-1; 1996 November 18. August 1982 2 1 Hz to 100 kHz max. 1 A −25 to +125 °C Philips Semiconductors Product specification TEA1039 Fig.1 Block diagram. Control circuit for switched-mode power supply August 1982 3 Philips Semiconductors Product specification Control circuit for switched-mode power supply TEA1039 PINNING 1 CM overcurrent protection input 2 LIM limit setting input 3 FB feedback input 4 RX external resistor connection 5 CX external capacitor connection 6 M mode input 7 VEE common 8 Q output 9 VCC positive supply connection Fig.2 Pinning diagram. When the circuit is supplied from the SMPS itself, the out-of-range protection also provides an effective protection against any interruption in the feedback loop. FUNCTIONAL DESCRIPTION The TEA1039 produces pulses to drive the transistor in a switched-mode power supply. These pulses may be varied either in frequency (frequency regulation mode) or in width (duty factor regulation mode). Mode input M (pin 6) The circuit works in the frequency regulation mode when the mode input M is connected to ground (VEE, pin 7). In this mode the circuit produces output pulses of a constant width but with a variable pulse repetition time. The usual arrangement is such that the transistor in the SMPS is ON when the output of the TEA1039 is HIGH, i.e. when the open-collector output transistor is OFF. The duty factor of the SMPS is the time that the output of the TEA1039 is HIGH divided by the pulse repetition time. The circuit works in the duty factor regulation mode when the mode input M is left open. In this mode the circuit produces output pulses with a variable width but with a constant pulse repetition time. Supply VCC (pin 9) The circuit is usually supplied from the SMPS that it regulates. It may be supplied either from its primary d.c. voltage or from its output voltage. In the latter case an auxiliary starting supply is necessary. Oscillator resistor and capacitor connections RX and CX (pins 4 and 5) The output pulse repetition frequency is set by an oscillator whose frequency is determined by an external capacitor C5 connected between the CX connection (pin 5) and ground (VEE, pin 7), and an external resistor R4 connected between the RX connection (pin 4) and ground. The capacitor C5 is charged by an internal current source, whose current level is determined by the resistor R4. In the frequency regulation mode these two external The circuit has an internal VCC out-of-range protection. In the frequency regulation mode the oscillator is stopped; in the duty factor regulation mode the duty factor is made zero. When the supply voltage returns within its range, the circuit is started with the slow-start procedure. August 1982 4 Philips Semiconductors Product specification Control circuit for switched-mode power supply components determine the minimum frequency; in the duty factor regulation mode they determine the working frequency (see Fig.4). The output pulse repetition frequency varies less than 1% with the supply voltage over the supply voltage range. Limit setting input LIM (pin 2) In the frequency regulation mode this input sets the minimum frequency, in the duty factor regulation mode it sets the maximum duty factor of the SMPS. The limit is set by an external resistor R2 connected from the LIM input to ground (pin 7) and by an internal current source, whose current level is determined by external resistor R4. In the frequency regulation mode the output is LOW from the start of the cycle until the voltage on the capacitor reaches 2 V. The capacitor is further charged until its voltage reaches the voltage on either the feedback input FB or the limit setting input LIM, provided it has exceeded 2,2 V. As soon as the capacitor voltage reaches 5,9 V the capacitor is discharged rapidly to 1,3 V and a new cycle is initiated (see Figs 5 and 6). A slow-start procedure is obtained by connecting a capacitor between the LIM input and ground. In the frequency regulation mode the frequency slowly decreases from fmax to the working frequency. In the duty factor regulation mode the duty factor slowly increases from zero to the working duty factor. For voltages on the FB and LIM inputs lower than 2,2 V, the capacitor is charged until this voltage is reached; this sets an internal maximum frequency limit. Overcurrent protection input CM (pin 1) A voltage on the CM input exceeding 0,37 V causes an immediate termination of the output pulse. In the duty factor regulation mode the circuit starts again with the slow-start procedure. In the duty factor regulation mode the capacitor is charged from 1,3 V to 5,9 V and discharged again at a constant rate. The output is HIGH until the voltage on the capacitor exceeds the voltage on the feedback input FB; it becomes HIGH again after discharge of the capacitor (see Figs 7 and 8). An internal maximum limit is set to the duty factor of the SMPS by the discharging time of the capacitor. Output Q (pin 8) The output is an open-collector n-p-n transistor, only capable of sinking current. It requires an external resistor to drive a n-p-n transistor in the SMPS (see Figs 9 and 10). Feedback input FB (pin 3) The output is protected by two diodes, one to ground and one to the supply. The feedback input compares the input current with an internal current source whose current level is set by the external resistor R4. In the frequency regulation mode, the higher the voltage on the FB input, the longer the external capacitor C5 is charged, and the lower the frequency will be. In the duty factor regulation mode external capacitor C5 is charged and discharged at a constant rate, the voltage on the FB input now determines the moment that the output will become LOW. The higher the voltage on the FB input, the longer the output remains HIGH, and the higher the duty factor of the SMPS. August 1982 TEA1039 At high output currents the dissipation in the output transistor may necessitate a heatsink. See the power derating curve (Fig.3). 5 Philips Semiconductors Product specification Control circuit for switched-mode power supply TEA1039 RATINGS Limiting values in accordance with the Absolute Maximum System (IEC 134) Supply voltage range, voltage source VCC −0,3 to + 20 V Supply current range, current source ICC −30 to + 30 mA Input voltage range, all inputs VI −0,3 to Input current range, all inputs II Output voltage range V8-7 +6 V −5 to + 5 mA −0,3 to + 20 V 0 to 1 A Output current range output transistor ON I8 output transistor OFF I8 −100 to + 50 mA Storage temperature range Tstg −55 to + 150 °C Operating ambient temperature range (see Fig.3) Tamb −25 to + 125 °C Power dissipation (see Fig.3) Ptot Fig.3 Power derating curve. August 1982 6 max. 2 W Philips Semiconductors Product specification Control circuit for switched-mode power supply TEA1039 CHARACTERISTICS VCC = 14 V; Tamb = 25 °C unless otherwise specified SYMBOL MIN. TYP. MAX. UNIT Supply VCC (pin 9) VCC 11 14 20 V at VCC = 11 V ICC − 7,5 11 mA at VCC = 20 V ICC − 9 12 mA variation with temperature ∆I CC ⁄ I CC ------------------------∆T − −0,3 − %/K at ICC = 30 mA VCC 23,5 − 28,5 V variation with temperature ∆VCC/∆T − 18 − mV/K Supply voltage, operating Supply current Supply voltage, internally limited Low supply threshold voltage variation with temperature High supply threshold voltage variation with temperature VCCmin 9 10 11 V ∆VCC/∆T − −5 − mV/K VCCmax 21 23 24,6 V ∆VCC/∆T − 10 − mV/K Feedback input FB (pin 3) Input voltage for duty factor = 0; V3-7 0 − 0,3 V Internal reference current −IFB − 0,5IRX − mA Internal resistor Rg Rg − 130 − kΩ Threshold voltage V2-7 − 1 − V Internal reference current −ILIM − 0,25IRX − mA M input open Limit setting input LIM (pin 2) Overcurrent protection input CM (pin 1) Threshold voltage variation with temperature Propagation delay, CM input to output August 1982 V1-7 300 370 420 mV ∆V1-7/∆T − 0,2 − mV/K tPHL − 500 − ns 7 Philips Semiconductors Product specification Control circuit for switched-mode power supply SYMBOL TEA1039 MIN. TYP. MAX. UNIT Oscillator connections RX and CX (pins 4 and 5) Voltage at RX connection at −I4 = 0,15 to 1 mA V4-7 6,2 7,2 8,1 V variation with temperature ∆V4-7/∆T − 2,1 − mV/K VLS − 1,3 − V VFT − 2 − V VFM − 2,2 − V VHS − 5,9 − V −ICX − 0,25IRX − mA fo 1 − 105 Hz initial deviation ∆f/f −10 − 10 % variation with temperature ∆f ⁄ f ----------∆T − 0,034 − %/K initial deviation ∆f/f −20 − + 20 % variation with temperature ∆f ⁄ f ----------∆T − −0,16 − %/K initial deviation ∆t/t −25 − +25 % variation with temperature ∆t ⁄ t ----------∆T − 0,2 − %/K initial deviation ∆f/f −10 − 10 % variation with temperature ∆f ⁄ f ----------∆T − 0,034 − %/K at C5 = 3,6 nF tOLmin − 1 − µs variation with temperature ∆t ⁄ t ----------∆T − 0,2 − %/K V8-7 − 0,8 1,2 V ∆V8-7/∆T − 1,5 − mV/K V8-7 − 1,7 2,1 V ∆V8-7/∆T − −1,4 − mV/K Lower sawtooth level Threshold voltage for output H to L transition in F mode Threshold voltage for maximum frequency in F mode Higher sawtooth level Internal capacitor charging current, CX connection Oscillator frequency (output pulse repetition frequency) Minimum frequency in F mode, Maximum frequency in F mode, Output LOW time in F mode, Pulse repetition frequency in D mode, Minimum output LOW time in D mode Output Q (pin 8) Output voltage LOW at I8 = 100 mA variation with temperature Output voltage LOW at I8 = 1 A variation with temperature August 1982 8 Philips Semiconductors Product specification Control circuit for switched-mode power supply Fig.4 TEA1039 Minimum pulse repetition frequency in the frequency regulation mode, and working pulse repetition frequency in the duty factor regulation mode, as a function of external resistor R4 connected between RX and ground with external capacitor C5 connected between CX and ground as a parameter. August 1982 9 Philips Semiconductors Product specification Control circuit for switched-mode power supply Fig.5 TEA1039 Timing diagram for the frequency regulation mode showing the voltage on external capacitor C5 connected between CX and ground and the output voltage as a function of time for three combinations of input signals. a: The voltages on inputs FB or LIM are between 2,2 V and 5,9 V. The circuit is in its normal regulation mode. b: The voltage on input FB or input LIM is lower than 2,2 V. The circuit works at its maximum frequency. c: The voltages on inputs FB and LIM are higher than 5,9 V. The circuit works at its minimum frequency. August 1982 10 Philips Semiconductors Product specification Control circuit for switched-mode power supply TEA1039 Fig.6 Minimum output pulse repetition time Tmin (curves a) and minimum output LOW time tOLmin (curves b) in the frequency regulation mode as a function of external resistor R4 connected between RX and ground with external capacitor C5 connected between CX and ground as a parameter. Fig.7 Timing diagram for the duty factor regulation mode showing the voltage on external capacitor C5 connected between CX and ground and the output voltage as a function of time for two combinations of input signals. a: The voltages on inputs FB or LIM are below 5,9 V. The circuit is in its normal regulation range. b: The voltages on inputs FB and LIM are higher than 5,9 V. The circuit produces its minimum output LOW time, giving the maximum duty factor of the SMPS. August 1982 11 Philips Semiconductors Product specification Control circuit for switched-mode power supply Fig.8 TEA1039 Minimum output LOW time tOLmin in the duty factor regulation mode as a function of external capacitor C5 connected between CX and ground. In this mode the minimum output LOW time is independent of R4 for values of R4 between 4 kΩ and 80 kΩ. August 1982 12 Product specification TEA1039 Typical application of the TEA1039 in a variable-frequency flyback converter switched-mode power supply. An optocoupler CNX62 is used for voltage separation. APPLICATION INFORMATION SUPPLIED ON REQUEST. Philips Semiconductors 13 Control circuit for switched-mode power supply August 1982 Fig.9 Philips Semiconductors 14 Control circuit for switched-mode power supply August 1982 Product specification TEA1039 Fig.10 Typical application of the TEA1039 in a fixed-frequency, variable duty factor forward converter switched-mode power supply. An optocoupler CNX62 is used for voltage separation. APPLICATION INFORMATION SUPPLIED ON REQUEST. Philips Semiconductors Product specification Control circuit for switched-mode power supply TEA1039 PACKAGE OUTLINE SIL9MPF: plastic single in-line medium power package with fin; 9 leads SOT110-1 D D1 q P A2 P1 A3 q1 q2 A A4 seating plane E pin 1 index c L 1 9 b e Z Q b2 w M b1 0 5 10 mm scale DIMENSIONS (mm are the original dimensions) UNIT A A2 max. A3 A4 b b1 b2 c D (1) D1 E (1) e L P P1 Q q q1 q2 w Z (1) max. mm 18.5 17.8 3.7 8.7 8.0 15.8 15.4 1.40 1.14 0.67 0.50 1.40 1.14 0.48 0.38 21.8 21.4 21.4 20.7 6.48 6.20 2.54 3.9 3.4 2.75 2.50 3.4 3.2 1.75 1.55 15.1 14.9 4.4 4.2 5.9 5.7 0.25 1.0 Note 1. Plastic or metal protrusions of 0.25 mm maximum per side are not included. OUTLINE VERSION REFERENCES IEC JEDEC EIAJ ISSUE DATE 92-11-17 95-02-25 SOT110-1 August 1982 EUROPEAN PROJECTION 15 Philips Semiconductors Product specification Control circuit for switched-mode power supply TEA1039 SOLDERING Introduction There is no soldering method that is ideal for all IC packages. Wave soldering is often preferred when through-hole and surface mounted components are mixed on one printed-circuit board. However, wave soldering is not always suitable for surface mounted ICs, or for printed-circuits with high population densities. In these situations reflow soldering is often used. This text gives a very brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our “IC Package Databook” (order code 9398 652 90011). Soldering by dipping or by wave The maximum permissible temperature of the solder is 260 °C; solder at this temperature must not be in contact with the joint for more than 5 seconds. The total contact time of successive solder waves must not exceed 5 seconds. The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (Tstg max). If the printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit. Repairing soldered joints Apply a low voltage soldering iron (less than 24 V) to the lead(s) of the package, below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 °C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 and 400 °C, contact may be up to 5 seconds. DEFINITIONS Data sheet status Objective specification This data sheet contains target or goal specifications for product development. Preliminary specification This data sheet contains preliminary data; supplementary data may be published later. Product specification This data sheet contains final product specifications. Limiting values Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability. Application information Where application information is given, it is advisory and does not form part of the specification. LIFE SUPPORT APPLICATIONS These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such improper use or sale. August 1982 16