ALS40 Series • • • • • RoHS 105°C Compliant Compact Size Long Life, 9000 hours at 105°C (Ur, Ir applied) High ripple current Excellent surge voltage capability Optimized designs available on request application Basic design Smoothing, energy storage, or pulse operation in telecommunication demanding power supplies, process control, AC-motor control, traction, welding and measuring. The ALS40/41 series of screw terminal capacitors feature the same high ripple currents and long life characteristics as the ALS30/31 series but can operate at higher temperatures. They are similarly suited for high reliability and long life applications such as frequency converters, UPS systems and switch mode power supplies, but the extended temperature range allows increased ripple currents at lower temperatures. Specification Standards IEC 60384-4 Long Life Grade 40/105/56, Capacitance range 150 – 680000 µF Capacitance tolerance –20 to +20% Rated voltage UR 25–450 VDC Surge voltage US 1.15 x UR (for UR < 250 VDC) 1.10 x UR (for UR > 350 VDC) Surge voltage USS (Short duration) Leakage current IL Operational life time +105°C, UR , IR +105°C, UR UR USS 200 250 350 400 415 450 500 350 400 500 520 530 550 600 Test Condition: < 30s surge, 1000 cycles @ 105°C Test Condition: < 500ms surge, 100 cycles @ 20°C = 0.003 x CR x UR (µA) or 6mA whichever is the smaller. Note, CR is in µF. Can Diameter 36 51 66 77, 90 Can Diameter 36 51 66 77, 90 6000 hrs 7000 hrs 8000 hrs 9000 hrs 10000 hrs 11000 hrs 13000 hrs 15000 hrs Shelf Life 2000 hrs at 0V +85°C, or 30000 hrs at 0V +40°C Temperature range –40 to +105°C (Operating) -55°C to +105°C (Storage) Test Condition: UR, 5mins., 20°C End of Life requirement: ∆C/C ESR IL < ±10% < 2 x initial ESR value < initial specified limit ALS40 105°c Specification Terminal styles A, R Terminal styles A (ø36mm only), C, G, J, M DT DT Safety Vent T (measured from deck surface) Insulating Disk “+” SIGN Z S S TD V TD V Fig. 1 ØD M L H Lt Fig. 2 ALS40 Clamp Mounting ALS41 Stud Mounting Terminals options * preferred options in bold Term. Thread Height Dia. - DT Thread depth Style T - mm mm TD - mm ±0.5 ±0.5 minimum Drawing Fig.1 Z=10mm Fig.2 ø36mm only Fig.2 Fig.2 Fig.2 Fig.2 Fig.1 Z=13mm A* A* C G J M R M5 M5 M6 M6 M6 M5 M5 5.5 7.14 5.5 6.35 3.17 7.14 5.5 13 8 13 17 17 8 15 10 10 10 11.8 8.8 10 10 Terminations Aluminium inserts with M5 threads as standard, max. torque 2NM. Optional M6 threaded inserts have a max. torque 4NM. Max. torque for stud mounting M8:4NM and M12:8NM. Dimensions table ALS40 (sleeved) mm Case D Code ±1 DA DB DE DF KE KF MF ND NF NP NT QC QD QH QP QT 36 36 36 36 51 51 66 77 77 77 77 90 90 90 90 90 L ±2 Lt* ±1 S ±0.5 T ±0.5 V M mm THREAD H ±1 52 62 82 105 82 105 105 75 105 146 220 67 75 98 146 220 58.5 67.5 87.5 111.5 86.5 110.5 110.5 79.5 110.5 150.5 224.5 71.5 79.5 103.5 149.5 223.5 12.8 12.8 12.8 12.8 22.2 22.2 28.5 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 7.14 7.14 7.14 7.14 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 8 8 8 8 13.7 13.7 15.8 19 19 19 19 25 25 25 25 25 12 12 12 12 16 16 16 16 16 16 16 16 16 16 16 16 M8 M8 M8 M8 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 MOUNTING WEIGHT grams Terminal Style CLIP nom. A C G J M R V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V4/UTE2737 V4/UTE2737 V10/UTE2738 V11 V11 V11 V11 V90 V90 V90 V90 V90 75• 90• 115• 140• 220• 300• 505• • 495• • • • • • 690• • • • • • 960• • • • • • 1450• • • • • • 615• • • 690• • • 900• • • 1345• • • 2000• • • * Dimensions Lt will change dependant on terminal style. BHC and Evox Rifa Electrolytic Capacitors 77 ALS40 105°c Article table ALS40 (105°C) Cap (µF) Case Size (mm) ESR (mW) at 20°C 100Hz (max) Impedance (mW) at 20°C 10 KHz (max) Ripple current(A) at 105°C Type number 100 Hz 10 KHz 20 15 10 8 12 8 13 6 10 8 7 8 5 4 4 3 6.9 8.4 11.1 14.0 12.0 16.4 13.7 23.8 18.7 18.6 22.3 22.3 31.0 36.9 38.9 47.0 7.3 8.8 11.7 14.7 12.2 16.7 13.8 24.1 18.8 19.2 22.4 22.4 31.1 37.1 39.8 48.1 ALS4 - - 153DA025 ALS4 - - 223DB025 ALS4 - - 333DE025 ALS4 - - 473DF025 ALS4 - - 683KE025 ALS4 - - 104KF025 ALS4 - - 154ND025 ALS4 - - 154MF025 ALS4 - - 154QD025 ALS4 - - 224QC025 ALS4 - - 224NF025 ALS4 - - 334QH025 ALS4 - - 334NP025 ALS4 - - 474QP025 ALS4 - - 474NT025 ALS4 - - 684QT025 19 16 10 8 12 8 13 7 9 11 7 8 5 4 4 4 6.6 8.1 10.8 13.6 11.7 16.2 13.9 20.6 17.7 16.0 22.4 22.6 31.3 36.8 37.7 45.6 6.9 8.7 11.6 14.5 12.0 16.6 14.0 20.8 18.5 16.1 22.7 22.8 31.6 37.1 39.2 47.0 ALS4 - - 103DA040 ALS4 - - 103DB040 ALS4 - - 153DE040 ALS4 - - 223DF040 ALS4 - - 333KE040 ALS4 - - 473KF040 ALS4 - - 683ND040 ALS4 - - 104MF040 ALS4 - - 104QC040 ALS4 - - 104QD040 ALS4 - - 104NF040 ALS4 - - 154QH040 ALS4 - - 154NP040 ALS4 - - 224QP040 ALS4 - - 224NT040 ALS4 - - 334QT040 30 22 15 10 15 10 12 7 8 11 8 7 6 5 4 4 5.5 6.7 8.9 11.2 10.7 14.7 14.6 21.3 18.1 17.1 20.7 24.4 29.1 34.5 36.7 44.4 6.2 7.5 10.0 12.6 11.2 15.3 15.1 22.2 20.1 17.5 21.1 25.1 29.8 35.2 38.8 46.5 ALS4 - - 332DA063 ALS4 - - 472DB063 ALS4 - - 682DE063 ALS4 - - 103DF063 ALS4 - - 153KE063 ALS4 - - 223KF063 ALS4 - - 223ND063 ALS4 - - 333MF063 ALS4 - - 333QC063 ALS4 - - 333QD063 ALS4 - - 473NF063 ALS4 - - 473QH063 ALS4 - - 683NP063 ALS4 - - 104QP063 ALS4 - - 104NT063 ALS4 - - 154QT063 25 VDC (UR ) 15000 22000 33000 47000 68000 100000 150000 150000 150000 220000 220000 330000 330000 470000 470000 680000 10000 10000 15000 22000 33000 47000 68000 100000 100000 100000 100000 150000 150000 220000 220000 330000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x75 90x67 77x105 90x98 77x146 90x146 77x220 90x220 24 17 11 9 13 9 13 6 10 9 8 8 5 4 4 4 40 VDC (UR ) 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 23 19 13 10 13 9 13 7 10 12 7 8 5 4 4 4 63 VDC (UR ) 3300 4700 6800 10000 15000 22000 22000 33000 33000 33000 47000 47000 68000 100000 100000 150000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 38 27 19 13 16 11 14 8 10 11 9 8 6 5 4 4 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R ** ALS40 105°c Article table als40 (105°C) Cap (µF) Case Size (mm) ESR (mW) at 20°C 100Hz (max) Impedance (mW) at 20°C 10 KHz (max) Ripple current(A) at 105°C 100 Hz Type number 10 KHz 100 VDC (UR ) 1500 2200 3300 4700 6800 10000 15000 15000 15000 22000 22000 22000 33000 47000 47000 100000 680 680 1000 1500 2200 3300 4700 6800 6800 6800 6800 10000 10000 15000 22000 33000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x75 90x67 77x105 90x98 77x146 90x146 77x220 90x220 79 56 37 26 32 21 28 14 20 17 15 13 10 9 7 6 62 44 29 21 28 18 26 12 18 16 13 11 10 8 6 6 3.9 4.8 6.4 8.1 8.0 10.9 9.7 15.8 12.9 14.3 15.5 18.4 21.6 25.9 35.4 37.2 4.5 5.5 7.4 9.3 8.4 11.5 9.9 16.7 13.4 15.2 16.0 19.0 22.2 26.5 36.6 37.9 ALS4 - - 152DA100 ALS4 - - 222DB100 ALS4 - - 332DE100 ALS4 - - 472DF100 ALS4 - - 682KE100 ALS4 - - 103KF100 ALS4 - - 153ND100 ALS4 - - 153MF100 ALS4 - - 153QD100 ALS4 - - 223QC100 ALS4 - - 223NF100 ALS4 - - 223QH100 ALS4 - - 333NP100 ALS4 - - 473QP100 ALS4 - - 473NT100 ALS4 - - 104QT100 154 147 100 67 58 38 42 23 28 32 25 20 16 12 10 8 2.9 3.3 4.3 5.6 6.8 9.1 8.7 12.9 11.8 10.9 13.4 15.4 19.3 24.2 29.5 34.3 4.0 4.6 6.1 7.8 8.0 10.9 9.4 14.5 15.9 11.7 14.8 16.6 21.5 26.5 31.6 36.4 ALS4 - - 681DA200 ALS4 - - 681DB200 ALS4 - - 102DE200 ALS4 - - 152DF200 ALS4 - - 222KE200 ALS4 - - 332KF200 ALS4 - - 472ND200 ALS4 - - 682MF200 ALS4 - - 682QC200 ALS4 - - 682QD200 ALS4 - - 682NF200 ALS4 - - 103QH200 ALS4 - - 103NP200 ALS4 - - 153QP200 ALS4 - - 223NT200 ALS4 - - 333QT200 174 122 83 79 64 42 42 24 30 32 25 20 16 12 10 9 2.5 3.2 4.2 4.7 6.2 8.3 8.5 12.3 10.9 10.7 12.1 15.1 17.5 21.9 29.2 34.1 3.9 4.8 6.3 7.5 8.2 11.1 9.7 15.0 16.3 12.1 13.4 17.3 19.5 23.9 33.0 38.2 ALS4 - - 471DA250 ALS4 - - 681DB250 ALS4 - - 102DE250 ALS4 - - 102DF250 ALS4 - - 152KE250 ALS4 - - 222KF250 ALS4 - - 332ND250 ALS4 - - 472MF250 ALS4 - - 472QC250 ALS4 - - 472QD250 ALS4 - - 682NF250 ALS4 - - 682QH250 ALS4 - - 103NP250 ALS4 - - 153QP250 ALS4 - - 153NT250 ALS4 - - 223QT250 200 VDC (UR ) 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 195 188 128 86 71 47 48 27 37 36 29 23 19 14 11 10 250 VDC (UR ) 470 680 1000 1000 1500 2200 3300 4700 4700 4700 6800 6800 10000 15000 15000 22000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 235 164 111 108 83 56 52 30 42 38 30 25 19 14 12 11 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R ** BHC and Evox Rifa Electrolytic Capacitors 79 ALS40 105°c Article table ALS40 (105°C) Cap (µF) Case Size (mm) ESR (mW) at 20°C 100Hz (max) Impedance (mW) at 20°C 10 KHz (max) Ripple current(A) at 105°C Type number 100 Hz 10 KHz 303 204 143 99 78 52 49 35 52 40 30 23 20 14 17 16 1.8 2.4 3.0 3.9 5.0 6.8 8.3 9.8 9.1 9.4 11.7 14.6 15.7 20.3 25.4 31.0 4.5 5.7 7.2 8.9 10.0 12.5 13.7 17.9 16.4 17.8 19.7 23.2 23.6 29.7 35.7 42.7 ALS4 - - 221DA350 ALS4 - - 331DB350 ALS4 - - 471DE350 ALS4 - - 681DF350 ALS4 - - 102KE350 ALS4 - - 152KF350 ALS4 - - 222ND350 ALS4 - - 222MF350 ALS4 - - 222QC350 ALS4 - - 222QD350 ALS4 - - 332NF350 ALS4 - - 472QH350 ALS4 - - 472NP350 ALS4 - - 682QP350 ALS4 - - 682NT350 ALS4 - - 103QT350 349 344 164 161 121 81 64 41 44 47 42 31 23 17 15 14 2.0 2.1 3.2 3.5 4.2 5.6 7.6 9.7 9.4 10.0 10.6 13.6 15.4 20.0 23.5 29.0 4.9 5.4 7.8 8.5 9.8 12.3 13.9 18.1 15.9 17.5 19.8 23.4 22.6 28.3 33.3 40.3 ALS4 - - 221DA400 ALS4 - - 221DB400 ALS4 - - 471DE400 ALS4 - - 471DF400 ALS4 - - 681KE400 ALS4 - - 102KF400 ALS4 - - 152ND400 ALS4 - - 222MF400 ALS4 - - 222QC400 ALS4 - - 222QD400 ALS4 - - 222NF400 ALS4 - - 332QH400 ALS4 - - 472NP400 ALS4 - - 682QP400 ALS4 - - 682NT400 ALS4 - - 103QT400 331 325 217 152 115 77 65 39 43 47 41 30 27 19 14 14 2.0 2.1 2.8 3.5 4.4 5.8 7.6 9.7 9.4 10.0 10.7 13.6 14.2 18.5 23.0 28.3 5.0 5.4 7.1 8.7 9.9 12.3 13.8 18.1 15.8 17.3 19.7 23.3 23.6 29.8 32.5 39.3 ALS4 - - 221DA415 ALS4 - - 221DB415 ALS4 - - 331DE415 ALS4 - - 471DF415 ALS4 - - 681KE415 ALS4 - - 102KF415 ALS4 - - 152ND415 ALS4 - - 222MF415 ALS4 - - 222QC415 ALS4 - - 222QD415 ALS4 - - 222NF415 ALS4 - - 332QH415 ALS4 - - 332NP415 ALS4 - - 472QP415 ALS4 - - 682NT415 ALS4 - - 103QT415 350 VDC (UR ) 220 330 470 680 1000 1500 2200 2200 2200 2200 3300 4700 4700 6800 6800 10000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 457 307 215 149 113 75 66 51 74 56 41 31 27 19 23 21 400 VDC (UR ) 220 220 470 470 680 1000 1500 2200 2200 2200 2200 3300 4700 6800 6800 10000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 542 537 254 251 183 124 93 60 63 67 62 44 33 23 21 18 415 VDC (UR ) 220 220 330 470 680 1000 1500 2200 2200 2200 2200 3300 3300 4700 6800 10000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 530 524 349 245 180 122 95 60 61 67 61 44 40 29 21 18 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R ** ALS40 105°c Article table als40 (105°C) Cap (µF) Case Size (mm) ESR (mW) at 20°C 100Hz (max) Impedance (mW) at 20°C 10 KHz (max) Ripple current(A) at 105°C 100 Hz Type number 10 KHz 450 VDC (UR ) 150 150 220 330 470 680 1000 1500 1500 1500 1500 2200 2200 3300 3300 4700 6800 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 77x146 90x146 77x220 90x220 721 715 487 325 239 164 125 79 78 87 80 58 54 38 37 27 19 360 356 242 162 123 84 69 42 57 49 43 32 29 27 20 15 15 1.8 1.9 2.5 3.2 4.1 5.3 7.0 8.9 8.7 9.3 9.8 12.5 13.1 14.6 17.4 21.9 23.5 4.5 4.8 6.2 7.9 9.0 11.3 13.2 17.1 15.3 16.7 18.7 22.5 22.9 22.0 28.9 32.0 39.2 ALS4 - - 151DA450 ALS4 - - 151DB450 ALS4 - - 221DE450 ALS4 - - 331DF450 ALS4 - - 471KE450 ALS4 - - 681KF450 ALS4 - - 102ND450 ALS4 - - 152MF450 ALS4 - - 152QC450 ALS4 - - 152QD450 ALS4 - - 152NF450 ALS4 - - 222QH450 ALS4 - - 222NP450 ALS4 - - 332NP450 ALS4 - - 332QP450 ALS4 - - 472NT450 ALS4 - - 682QT450 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R operational data Reliability Operational Lifetime Please see separate BHC application notes TD003 for calculating operational life expectancy under customer specific conditions. The failure rate is derived from our periodic test results. The failure rate (λR) is therefore only given at test temperature for life tests. An estimation is also given at 40°C. The expected failure rate for this capacitor range is based on our periodic test results for capacitors with structural similarity. Failure rate is frequently quoted in FIT (Failures In Time) where 1 FIT = 1 x 10-9 failures per hour. Failure rates include both catastrophic and parametric failures Ta Failure rate per hour 85°C 40°C 220 FIT 10 FIT ** Mechanical data Mounting position The capacitor can be mounted in any position so long as the safety vent can operate. It is possible for some electrolyte to be expelled. As this is a conducting liquid, suitable precautions should be instigated by the system designer to avoid secondary short circuits. The capacitors are designed to be mounted in free air and are not suitable for submersion in liquid. Vibration 10Hz to 55Hz at 0.75mm or 10g for 3x2hrs duration. Except 220mm long cans 10Hz to 55Hz at 0.35mm or 5g for 3x0.5hrs duration. Insulating resistance > 100 Mohms at 100V d.c., across insulating sleeve. Voltage Proof > 2500V d.c., across insulating sleeve. Safety vent A safety vent for over pressure is featured on terminal deck. This is in the form of a rubber plug designed to relieve build up of internal pressure due to over stress or catastrophic failure. Statements of suitability for certain applications are based on our knowledge of typical operating conditions for such applications, but are not intended to constitute – and we specifically disclaim – any warranty concerning suitability for a specific customer application or use. This Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by us with reference to the use of our products is given gratis, and we assume no obligation or liability for the advice given or results obtained. BHC and Evox Rifa Electrolytic Capacitors 81