FAIRCHILD FSGM0565RB

FSGM0565RB
Green-Mode Fairchild Power Switch (FPS™)
Features
ƒ Soft Burst-Mode Operation for Low Standby Power
Description
The FSGM0565RB is an integrated Pulse Width
Modulation (PWM) controller and SenseFET specifically
designed for offline Switch-Mode Power Supplies
(SMPS) with minimal external components. The PWM
controller includes an integrated fixed-frequency
oscillator, Under-Voltage Lockout (UVLO), LeadingEdge Blanking (LEB), optimized gate driver, internal
soft-start, temperature-compensated precise current
sources for loop compensation, and self-protection
circuitry. Compared with a discrete MOSFET and PWM
controller solution, the FSGM series can reduce total
cost, component count, size, and weight; while
simultaneously increasing efficiency, productivity, and
system reliability. This device provides a basic platform
suited for cost-effective design of a flyback converter.
Consumption and Low Noise
ƒ Precision Fixed Operating Frequency: 66kHz
ƒ Pulse-by-Pulse Current Limit
ƒ Various Protection Functions: Overload Protection
(OLP), Over-Voltage Protection (OVP), Abnormal
Over-Current Protection (AOCP), Internal Thermal
Shutdown (TSD) with Hysteresis, Output-Short
Protection (OSP), and Under-Voltage Lockout
(UVLO) with Hysteresis
ƒ Auto-Restart Mode
ƒ Internal Startup Circuit
ƒ Internal High-Voltage SenseFET: 650V
ƒ Built-in Soft-Start: 15ms
Applications
ƒ Power Supply for LCD TV and Monitor, STB and DVD
Combination
Ordering Information
(2)
Part Number
FSGM0565RBWDTU
FSGM0565RBUDTU
Output Power Table
Operating
Current RDS(ON) 230VAC ± 15%(3)
85-265VAC
Package
Junction
Limit (Max.)
Open
Open
(4)
(4)
Temperature
Adapter
(5) Adapter
(5)
Frame
Frame
TO-220F
6-Lead(1)
WForming
TO-220F
6-Lead(1)
U-Forming
FSGM0565RBLDTU
TO-220F
6-Lead(1)
L-Forming
Replaces
Device
-40°C ~
+125°C
3.00A
2.2Ω
70W
80W
41W
60W
FSDM0565RE
-40°C ~
+125°C
3.00A
2.2Ω
70W
80W
41W
60W
FSDM0565RE
-40°C ~
+125°C
3.00A
2.2Ω
70W
80W
41W
60W
FSDM0565RE
Notes:
1. Pb-free package per JEDEC J-STD-020B.
2. The junction temperature can limit the maximum output power.
3. 230VAC or 100/115VAC with voltage doubler.
4. Typical continuous power in a non-ventilated enclosed adapter measured at 50°C ambient temperature.
5. Maximum practical continuous power in an open-frame design at 50°C ambient temperature.
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
March 2010
Figure 1. Typical Application Circuit
Internal Block Diagram
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Application Circuit
Figure 2. Internal Block Diagram
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
2
6. VSTR
5. N.C.
4. FB
3. VCC
2. GND
1. Drain
FSGM0565RB
Figure 3. Pin Configuration (Top View)
Pin Definitions
Pin #
Name
1
Drain
SenseFET Drain. High-voltage power SenseFET drain connection.
2
GND
Ground. This pin is the control ground and the SenseFET source.
3
VCC
Power Supply. This pin is the positive supply input, which provides the internal operating
current for both startup and steady-state operation.
4
FB
Feedback. This pin is internally connected to the inverting input of the PWM comparator.
The collector of an opto-coupler is typically tied to this pin. For stable operation, a capacitor
should be placed between this pin and GND. If the voltage of this pin reaches 6V, the
overload protection triggers, which shuts down the FPS.
5
N.C.
No Connection.
VSTR
Startup. This pin is connected directly, or through a resistor, to the high-voltage DC link.
At startup, the internal high-voltage current source supplies internal bias and charges the
external capacitor connected to the VCC pin. Once VCC reaches 12V, the internal current
source (ICH) is disabled.
6
Description
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Pin Configuration
www.fairchildsemi.com
3
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be
operable above the recommended operating conditions and stressing the parts to these levels is not recommended.
In addition, extended exposure to stresses above the recommended operating conditions may affect device
reliability. The absolute maximum ratings are stress ratings only.
Symbol
Parameter
Min.
Max.
Unit
VSTR
VSTR Pin Voltage
650
V
VDS
Drain Pin Voltage
650
V
VCC
VCC Pin Voltage
26
V
VFB
Feedback Pin Voltage
12.0
V
IDM
Drain Current Pulsed
11
A
IDS
Continuous Switching Drain Current
TC=25°C
5.6
A
TC=100°C
3.4
A
EAS
Single Pulsed Avalanche Energy
295
mJ
45
W
150
°C
-40
+125
°C
-55
+150
°C
PD
TJ
TSTG
-0.3
(6)
(7)
Total Power Dissipation (TC=25°C)
(8)
Maximum Junction Temperature
Operating Junction Temperature
(9)
Storage Temperature
VISO
Minimum Isolation Voltage
ESD
Electrostatic
Discharge Capability
(10)
2.5
Human Body Model, JESD22-A114
2
Charged Device Model, JESD22-C101
2
kV
kV
Notes:
6. Repetitive peak switching current when the inductive load is assumed: Limited by maximum duty (DMAX=0.75)
and junction temperature (see Figure 4).
7. L=45mH, starting TJ=25°C.
8. Infinite cooling condition (refer to the SEMI G30-88).
9. Although this parameter guarantees IC operation, it does not guarantee all electrical characteristics.
10. The voltage between the package back side and the lead is guaranteed.
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Absolute Maximum Ratings
IDS
DMAX
fSW
Figure 4. Repetitive Peak Switching Current
Thermal Impedance
TA=25°C unless otherwise specified.
Symbol
Parameter
θJA
Junction-to-Ambient Thermal Impedance
θJC
(12)
Junction-to-Case Thermal Impedance
(11)
Value
Unit
62.5
°C/W
3
°C/W
Notes:
11. Infinite cooling condition (refer to the SEMI G30-88).
12. Free standing with no heat-sink under natural convection.
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
4
TJ = 25°C unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Unit
SenseFET Section
BVDSS
Drain-Source Breakdown Voltage
VCC = 0V, ID = 250μA
IDSS
Zero-Gate-Voltage Drain Current
VDS = 520V, TA = 125°C
Drain-Source On-State
Resistance
VGS = 10V, ID =1A
1.8
VDS = 25V, VGS = 0V, f=1MHz
515
pF
VDS = 25V, VGS = 0V, f=1MHz
75
pF
RDS(ON)
CISS
COSS
Input Capacitance
(13)
Output Capacitance
(13)
650
V
250
μA
2.2
Ω
tr
Rise Time
VDS = 325V, ID = 4A, RG=25Ω
26
ns
tf
Fall Time
VDS = 325V, ID = 4A, RG=25Ω
25
ns
td(on)
Turn-On Delay Time
VDS = 325V, ID = 4A, RG=25Ω
14
ns
td(off)
Turn-Off Delay Time
VDS = 325V, ID = 4A, RG=25Ω
32
ns
Control Section
fS
ΔfS
Switching Frequency
VCC = 14V, VFB = 4V
Switching Frequency Variation
(13)
60
-25°C < TJ < 125°C
72
kHz
±5
±10
%
70
75
%
0
%
DMAX
Maximum Duty Ratio
VCC = 14V, VFB = 4V
DMIN
Minimum Duty Ratio
VCC = 14V, VFB = 0V
Feedback Source Current
VFB = 0
160
210
260
μA
VFB = 0V, VCC Sweep
11
12
13
V
After Turn-on, VFB = 0V
7.0
7.5
8.0
V
23
V
IFB
VSTART
VSTOP
UVLO Threshold Voltage
VOP
VCC Operating Range
tS/S
Internal Soft-Start Time
65
66
13
VSTR = 40V, VCC Sweep
15
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Electrical Characteristics
ms
Burst-Mode Section
VBURH
VBURL
Burst-Mode Voltage
VCC = 14V, VFB Sweep
0.5
0.6
0.7
V
0.3
0.4
0.5
V
Hys
200
mV
Protection Section
ILIM
Peak Drain Current Limit
di/dt = 300mA/μs
2.75
3.00
3.25
A
VSD
Shutdown Feedback Voltage
VCC = 14V,VFB Sweep
5.5
6.0
6.5
V
VCC = 14V, VFB = 4V
2.5
3.3
4.1
μA
IDELAY
Shutdown Delay Current
tLEB
Leading-Edge Blanking Time
VOVP
Over-Voltage Protection
Output Short
(13)
Protection
tOSP_FB
TSD
Hys
300
VCC Sweep
Threshold Time
tOSP
VOSP
(13)(14)
Threshold VFB
VFB Blanking
Time
Thermal Shutdown
(13)
Temperature
OSP Triggered when
tON<tOSP & VFB>VOSP
(Lasts Longer than tOSP_FB)
Shutdown Temperature
Hysteresis
ns
23.0
24.5
26.0
V
1.0
1.2
1.4
μs
1.8
2.0
2.2
V
2.0
2.5
3.0
μs
130
140
150
°C
30
°C
Continued on the following page…
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
5
TJ = 25°C unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Unit
Total Device Section
IOP
Operating Supply Current,
(Control Part in Burst Mode)
VCC = 14V, VFB = 0V
1.2
1.6
2.0
mA
IOPS
Operating Switching Current,
(Control Part and SenseFET Part)
VCC = 14V, VFB = 4V
2.0
2.5
3.0
mA
Start Current
VCC = 11V (Before VCC
Reaches VSTART)
0.5
0.6
0.7
mA
Startup Charging Current
VCC = VFB = 0V, VSTR = 40V
1.00
1.15
1.30
mA
Minimum VSTR Supply Voltage
VCC = VFB = 0V, VSTR Sweep
ISTART
ICH
VSTR
26
V
Notes:
13. Although these parameters are guaranteed, they are not 100% tested in production.
14. tLEB includes gate turn-on time.
Comparison of FSDM0565RE and FSGM0565RB
Function
FSDM0565RE
FSGM0565RB
Advantages of FSGM0565RB
Burst Mode
Advanced Burst
Advanced Soft Burst
Low noise and low standby power
Strong
Enhanced SenseFET and controller against
lightning surge
10ms (Built-in)
15ms (Built-in)
Longer soft-start time
OLP
OVP
OVP
OSP
Lightning Surge
Soft-Start
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Electrical Characteristics (Continued)
OLP
Protections
TSD
Enhanced protections and high reliability
AOCP
TSD with Hysteresis
Power Balance
Long TCLD
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
Very Short TCLD
The difference of input power between the low
and high input voltage is quite small
www.fairchildsemi.com
6
1.20
1.20
1.15
1.15
1.10
1.10
Normalized
Normalized
Characteristic graphs are normalized at TA=25°C.
1.05
1.00
0.95
1.05
1.00
0.95
0.90
0.90
0.85
0.85
0.80
0.80
-40℃
-25℃
0℃
25℃
50℃
75℃
100℃
-40℃
125℃
-25℃
0℃
1.40
1.20
1.30
1.15
1.20
1.10
1.10
1.00
0.90
0.85
0.60
0.80
50℃
75℃
100℃
-40℃
125℃
-25℃
0℃
Figure 7. Startup Charging Current (ICH) vs. TA
50℃
75℃
100℃
125℃
Figure 8. Peak Drain Current Limit (ILIM) vs. TA
1.20
1.20
1.15
1.15
1.10
1.10
Normalized
Normalized
25℃
Temperature [°C]
Temperature [°C]
1.05
1.00
0.95
1.05
1.00
0.95
0.90
0.90
0.85
0.85
0.80
0.80
-40℃
125℃
0.95
0.90
25℃
100℃
1.00
0.70
0℃
75℃
1.05
0.80
-25℃
50℃
Figure 6. Operating Switching Current (IOPS) vs. TA
Normalized
Normalized
Figure 5. Operating Supply Current (IOP) vs. TA
-40℃
25℃
Temperature [°C]
Temperature [°C]
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Typical Performance Characteristics
-25℃
0℃
25℃
50℃
75℃
100℃
-40℃
125℃
0℃
25℃
50℃
75℃
100℃
125℃
Temperature [°C]
Temperature [°C]
Figure 9. Feedback Source Current (IFB) vs. TA
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
-25℃
Figure 10. Shutdown Delay Current (IDELAY) vs. TA
www.fairchildsemi.com
7
1.20
1.20
1.15
1.15
1.10
1.10
Normalized
Normalized
Characteristic graphs are normalized at TA=25°C.
1.05
1.00
0.95
1.05
1.00
0.95
0.90
0.90
0.85
0.85
0.80
0.80
-40℃
-25℃
0℃
25℃
50℃
75℃
100℃
-40℃
125℃
-25℃
0℃
1.20
1.20
1.15
1.15
1.10
1.10
1.05
1.00
0.95
100℃
125℃
1.00
0.95
0.90
0.85
0.85
0.80
0.80
-25℃
0℃
25℃
50℃
75℃
100℃
-40℃
125℃
-25℃
0℃
25℃
50℃
75℃
100℃
125℃
Temperature [°C]
Temperature [°C]
Figure 13. Shutdown Feedback Voltage (VSD) vs. TA
Figure 14. Over-Voltage Protection (VOVP) vs. TA
1.20
1.20
1.15
1.15
1.10
1.10
Normalized
Normalized
75℃
1.05
0.90
1.05
1.00
0.95
1.05
1.00
0.95
0.90
0.90
0.85
0.85
0.80
0.80
-40℃
50℃
Figure 12. UVLO Threshold Voltage (VSTOP) vs. TA
Normalized
Normalized
Figure 11. UVLO Threshold Voltage (VSTART) vs. TA
-40℃
25℃
Temperature [°C]
Temperature [°C]
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Typical Performance Characteristics
-25℃
0℃
25℃
50℃
75℃
100℃
-40℃
125℃
Figure 15. Switching Frequency (fS) vs. TA
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
-25℃
0℃
25℃
50℃
75℃
100℃
125℃
Temperature [°C]
Temperature [°C]
Figure 16. Maximim Duty Ratio (DMAX) vs. TA
www.fairchildsemi.com
8
3. Feedback Control: This device employs currentmode control, as shown in Figure 18. An opto-coupler
(such as the FOD817) and shunt regulator (such as the
KA431) are typically used to implement the feedback
network. Comparing the feedback voltage with the
voltage across the RSENSE resistor makes it possible to
control the switching duty cycle. When the reference pin
voltage of the shunt regulator exceeds the internal
reference voltage of 2.5V, the opto-coupler LED current
increases, pulling down the feedback voltage and
reducing drain current. This typically occurs when the
input voltage is increased or the output load is decreased.
1. Startup: At startup, an internal high-voltage current
source supplies the internal bias and charges the
external capacitor (CVcc) connected to the VCC pin, as
illustrated in Figure 17. When VCC reaches 12V, the
FSGM0565RB begins switching and the internal highvoltage current source is disabled. The FSGM0565RB
continues normal switching operation and the power is
supplied from the auxiliary transformer winding unless
VCC goes below the stop voltage of 7.5V.
3.1 Pulse-by-Pulse Current Limit: Because currentmode control is employed, the peak current through
the SenseFET is limited by the inverting input of PWM
comparator (VFB*), as shown in Figure 18. Assuming
that the 210μA current source flows only through the
internal resistor (3R + R =11.6kΩ), the cathode
voltage of diode D2 is about 2.4V. Since D1 is
blocked when the feedback voltage (VFB) exceeds
2.4V, the maximum voltage of the cathode of D2 is
clamped at this voltage. Therefore, the peak value of
the current through the SenseFET is limited.
3.2 Leading-Edge Blanking (LEB): At the instant the
internal SenseFET is turned on, a high-current spike
usually occurs through the SenseFET, caused by
primary-side capacitance and secondary-side rectifier
reverse recovery. Excessive voltage across the
RSENSE resistor leads to incorrect feedback operation
in the current mode PWM control. To counter this
effect, the FSGM0565RB employs a leading-edge
blanking (LEB) circuit. This circuit inhibits the PWM
comparator for tLEB (300ns) after the SenseFET is
turned on.
Figure 17. Startup Block
2. Soft-Start: The FSGM0565RB has an internal softstart circuit that increases PWM comparator inverting
input voltage, together with the SenseFET current,
slowly after it starts. The typical soft-start time is 15ms.
The pulse width to the power switching device is
progressively increased to establish the correct working
conditions for transformers, inductors, and capacitors.
The voltage on the output capacitors is progressively
increased to smoothly establish the required output
voltage. This helps prevent transformer saturation and
reduces stress on the secondary diode during startup.
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Functional Description
Figure 18. Pulse Width Modulation Circuit
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
9
B
B
Figure 20. Overload Protection
4.2 Abnormal Over-Current Protection (AOCP):
When the secondary rectifier diodes or the
transformer pins are shorted, a steep current with
extremely high di/dt can flow through the SenseFET
during the minimum turn-on time. Even though the
FSGM0565RB has overload protection, it is not
enough to protect the FSGM0565RB in that abnormal
case; since severe current stress is imposed on the
SenseFET until OLP is triggered. The FSGM0565RB
internal AOCP circuit is shown in Figure 21. When
the gate turn-on signal is applied to the power
SenseFET, the AOCP block is enabled and monitors
the current through the sensing resistor. The voltage
across the resistor is compared with a preset AOCP
level. If the sensing resistor voltage is greater than
the AOCP level, the set signal is applied to the S-R
latch, resulting in the shutdown of the SMPS.
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
increasing until it reaches 6.0V, when the switching
operation is terminated, as shown in Figure 20. The
delay time for shutdown is the time required to charge
CFB from 2.4V to 6.0V with 3.3µA. A 25 ~ 50ms delay
is typical for most applications. This protection is
implemented in auto-restart mode.
4. Protection Circuits: The FSGM0565RB has several
self-protective functions, such as Overload Protection
(OLP), Abnormal Over-Current Protection (AOCP),
Output-Short Protection (OSP), Over-Voltage Protection
(OVP), and Thermal Shutdown (TSD). All the
protections are implemented as auto-restart. Once the
fault condition is detected, switching is terminated and
the SenseFET remains off. This causes VCC to fall.
When VCC falls to the Under-Voltage Lockout (UVLO)
stop voltage of 7.5V, the protection is reset and the
startup circuit charges the VCC capacitor. When VCC
reaches the start voltage of 12.0V, the FSGM0565RB
resumes normal operation. If the fault condition is not
removed, the SenseFET remains off and VCC drops to
stop voltage again. In this manner, the auto-restart can
alternately enable and disable the switching of the
power SenseFET until the fault condition is eliminated.
Because these protection circuits are fully integrated
into the IC without external components, the reliability is
improved without increasing cost.
Figure 19. Auto-Restart Protection Waveforms
4.1 Overload Protection (OLP): Overload is defined
as the load current exceeding its normal level due to
an unexpected abnormal event. In this situation, the
protection circuit should trigger to protect the SMPS.
However, even when the SMPS is in normal
operation, the overload protection circuit can be
triggered during the load transition. To avoid this
undesired operation, the overload protection circuit is
designed to trigger only after a specified time to
determine whether it is a transient situation or a true
overload situation. Because of the pulse-by-pulse
current limit capability, the maximum peak current
through the SenseFET is limited and, therefore, the
maximum input power is restricted with a given input
voltage. If the output consumes more than this
maximum power, the output voltage (VOUT) decreases
below the set voltage. This reduces the current
through the opto-coupler LED, which also reduces
the opto-coupler transistor current, thus increasing
the feedback voltage (VFB). If VFB exceeds 2.4V, D1 is
blocked and the 3.3µA current source starts to charge
CFB slowly up. In this condition, VFB continues
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
Figure 21. Abnormal Over-Current Protection
www.fairchildsemi.com
10
5. Soft Burst-Mode Operation: To minimize power
dissipation in standby mode, the FSGM0565RB enters
burst-mode operation. As the load decreases, the
feedback voltage decreases. As shown in Figure 23,
the device automatically enters burst mode when the
feedback voltage drops below VBURL (400mV). At this
point, switching stops and the output voltages start to
drop at a rate dependent on standby current load. This
causes the feedback voltage to rise. Once it passes
VBURH (600mV), switching resumes. At this point, the
drain current peak increases gradually. This soft burstmode can reduce audible noise during burst-mode
operation. The feedback voltage then falls and the
process repeats. Burst-mode operation alternately
enables and disables switching of the SenseFET,
thereby reducing switching loss in standby mode.
VO
t
Figure 22. Output-Short Protection
VFB
0.60V
4.4 Over-Voltage Protection (OVP): If the
secondary-side feedback circuit malfunctions or a
solder defect causes an opening in the feedback
path, the current through the opto-coupler transistor
becomes almost zero. Then VFB climbs up in a similar
manner to the overload situation, forcing the preset
maximum current to be supplied to the SMPS until
the overload protection is triggered. Because more
energy than required is provided to the output, the
output voltage may exceed the rated voltage before
the overload protection is triggered, resulting in the
breakdown of the devices in the secondary side. To
prevent this situation, an OVP circuit is employed. In
general, the VCC is proportional to the output voltage
and the FSGM0565RB uses VCC instead of directly
monitoring the output voltage. If VCC exceeds 24.5V,
an OVP circuit is triggered, resulting in the
termination of the switching operation. To avoid
undesired activation of OVP during normal operation,
VCC should be designed to be below 24.5V.
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
4.5 Thermal Shutdown (TSD): The SenseFET and
the control IC on a die in one package makes it
easier for the control IC to detect the over
temperature of the SenseFET. If the temperature
exceeds ~140°C, the thermal shutdown is triggered
and the FSGM0565RB stops operation. The
FSGM0565RB operates in auto-restart mode until the
temperature decreases to around 110°C, when
normal operation resumes.
4.3. Output-Short Protection (OSP): If the output is
shorted, steep current with extremely high di/dt can
flow through the SenseFET during the minimum turnon time. Such a steep current brings high-voltage
stress on the drain of the SenseFET when turned off.
To protect the device from this abnormal condition,
OSP is included. It is comprised of detecting VFB and
SenseFET turn-on time. When the VFB is higher than
2V and the SenseFET turn-on time is lower than
1.2μs, the FSGM0565RB recognizes this condition as
an abnormal error and shuts down PWM switching
until VCC reaches VSTART again. An abnormal
condition output short is shown in Figure 22.
0.40V
t
IDS
Soft Burst
t
VDS
t
t1
Switching
disabled
t2 t3
Switching
disabled
t4
Figure 23. Burst-Mode Operation
www.fairchildsemi.com
11
Application
Input Voltage
LCD TV, Monitor
Power Supply
390VDC
Rated Output
Rated Power
5.0V(4A)
68W
12.0V(4A)
Key Design Notes:
1.
The delay time for overload protection is designed to be about 25ms with C105 (22nF). OLP time between 25ms
(22nF) and 50ms (43nF) is recommended.
2.
The SMD-type capacitor (C106) must be placed as close as possible to the VCC pin to avoid malfunction by
abrupt pulsating noises and to improve ESD and surge immunity. Capacitance between 100nF and 220nF is
recommended.
1. Schematic
T101
EER3019
R103
33k
1W
BD101
G3SBA60
2
C104
3.3nF
630V
C103
100µF
400V
6
3
VSTR
Drain
4
4
C105
22nF
100V
C102
150nF
275VAC
FB
VCC
GND
2
C208
100nF
SMD
C203
1000µF
25V
C301
4.7nF
Y2
1
R104
62
0.5W
5 NC
10,11
C202
1000µF
25V
C201
1000µF
25V
3
FSGM0565RB
1
NTC101
5D-11
2
D101
RGP15M
12V, 4A
12
1
R102
75k
L201
5µH
D201
MBR20150CT
C106
220nF
SMD
C107
47µF
50V
L202
5µH
D202
FYPF2006DN
3
D102
UF 4004
6
7,8,9
5
C204
2200µF
10V
10,11
5V, 4A
C205
1000µF
10V
C209
100nF
SMD
C206
1000µF
10V
ZD101
1N4749A
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Typical Application Circuit
LF101
20mH
R201
330
R101
1.5M
0.5W
C101
220nF
275VAC
R202
1.2k
IC301
FOD817B
F101
FUSE
250V
3.15A
IC201
KA431LZ
R204
8k
R203
18k
C207
47nF
R205
8k
Figure 24. Schematic of Demonstration Board
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
12
Figure 25. Schematic of Transformer
3. Winding Specification
Np /2
Pin (S → F)
Wire
Turns
Winding Method
3→2
0.33φ×1
22
Barrier Tape
TOP
BOT
Ts
Solenoid Winding
2.0mm
1
4
Solenoid Winding
2.0mm
1
3
Solenoid Winding
2.0mm
1
7
Solenoid Winding
4.0mm
1
3
Solenoid Winding
2.0mm
1
21
Solenoid Winding
2.0mm
1
Insulation: Polyester Tape t = 0.025mm, 2 Layers
N12V
12 → 9
0.4φ×3 (TIW)
Insulation: Polyester Tape t = 0.025mm, 2 Layers
N5V
7 → 10
0.4φ×4 (TIW)
Insulation : Polyester Tape t = 0.025mm, 2 Layers
Na
6→5
0.2φ×1
4.0mm
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
2. Transformer
Insulation: Polyester Tape t = 0.025mm, 2 Layers
N5V
8 → 11
0.4φ×4 (TIW)
Insulation: Polyester Tape t = 0.025mm, 2 Layers
Np/2
2→1
0.33φ×1
Insulation: Polyester Tape t = 0.025mm, 2 Layers
4. Electrical Characteristics
Pin
Specification
Remark
Inductance
1－3
600μH ± 7%
67kHz, 1V
Leakage
1－3
15μH Maximum
Short All Other Pins
5. Core & Bobbin
ƒ Core: EER3019 (Ae=134.0mm2)
ƒ Bobbin: EER3019
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
13
Part #
Value
Note
Part #
Fuse
F101
Value
Note
Capacitor
250V 3.15A
C101
220nF/275V
Box (Pilkor)
C102
150nF/275V
DSC
C103
100μF/400V
C104
3.3nF/630V
Box (Pilkor)
Electrolytic
(SamYoung)
Film (Sehwa)
R101
1.5MΩ, J
0.5W
C105
22nF/100V
Film (Sehwa)
R102
75kΩ, J
1/2W
C106
220nF
R103
33kΩ, J
1W
C107
47μF/50V
R104
62Ω, J
1/2W
C201
1000μF/25V
R201
330Ω, J
1/4W
C202
1000μF/25V
R202
1.2kΩ, F
1/4W, 1%
C203
1000μF/25V
R203
18kΩ, F
1/4W, 1%
C204
2200μF/10V
R204
8kΩ, F
1/4W, 1%
C205
1000μF/16V
R205
8kΩ, F
1/4W, 1%
C206
1000μF/16V
C207
47nF/100V
SMD (2012)
Electrolytic
(SamYoung)
Electrolytic
(SamYoung)
Electrolytic
(SamYoung)
Electrolytic
(SamYoung)
Electrolytic
(SamYoung)
Electrolytic
(SamYoung)
Electrolytic
(SamYoung)
Film (Sehwa)
C208
100nF
SMD (2012)
C209
100nF
SMD (2012)
C301
4.7nF/Y2
Y-cap (Samhwa)
NTC
NTC101
5D-11
Resistor
IC
FSGM0565RB
FSGM0565RB
IC201
KA431LZ
IC301
FOD817B
Fairchild
Semiconductor
Fairchild
Semiconductor
Fairchild
Semiconductor
Diode
Inductor
D101
RGP15M
Vishay
LF101
20mH
Line filter 0.7Ø
D102
UF4004
Vishay
L201
5μH
5A Rating
ZD101
1N4749
L202
5μH
5A Rating
D201
MBR20150CT
D202
FYPF2006DN
BD101
G3SBA60
Vishay
Fairchild
Semiconductor
Fairchild
Semiconductor
Vishay
Jumper
J101
Transformer
T101
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
6. Bill of Materials
600μH
www.fairchildsemi.com
14
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Physical Dimensions
10.16
9.96
2.74
2.34
(7.00)
3.40
3.20
(0.70)
Ø3.28
3.08
(5.40)
16.07
15.67
6.90
6.50
20.00
19.00
(13.05)
24.00
23.00
(0.48)
R0.55
R0.55
8.13 1.40
7.13 1.20
(1.13)
3.06
2.46 (7.15)
0.80
0.70
1
0.70
0.50
6
2.19
2,4,6
1,3,5
0.60
0.45
1.75
3.48
2.88
1.27
3.81
5°
NOTES: UNLESS OTHERWISE SPECIFIED
A) THIS PACKAGE DOES NOT COMPLY
TO ANY CURRENT PACKAGING STANDARD.
B) ALL DIMENSIONS ARE IN MILLIMETERS.
C) DIMENSIONS ARE EXCLUSIVE OF BURRS,
MOLD FLASH, AND TIE BAR EXTRUSIONS.
D) LEADFORM OPTION A
E) DFAWING FILENAME: TO220A06REV4
5°
Figure 26. TO-220F-6L (W-Forming)
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner
without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify
or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically
the warranty therein, which covers Fairchild products.
Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging/.
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
15
10.36
9.96
B
2.74
2.34
(7.00)
A
(0.70)
Ø3.28
3.08
5.18
4.98
3.40
3.20
(5.40)
6.88
6.48
16.07
15.67
19.97 18.94
18.97 17.94
13.05
(0.48)
R0.55
R0.55
R0.55
(0.88)
8.13
7.13
0.80 5PLCS
0.70
1.40
1.20
#1
3.06
2.46
#6
24.00
23.00
#1,6
#2,4
7.15
#3,5
0.70 5PLCS
0.50
2.19
0.60
0.45
1.75
1.27
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Physical Dimensions
0.20
3.48
2.88
A B
(3.81)
3.81
7.29
6.69
5°
5°
4.80
4.40
NOTES:
A) NO PACKAGE STANDARD APPLIES.
B) DIMENSIONS ARE EXCLUSIVE OF BURRS,
MOLD FLASH, AND TIE BAR EXTRUSIONS.
C) DIMENSIONS ARE IN MILLIMETERS.
D) DRAWING FILENAME : MKT-TO220F06REV2
Figure 27. TO-220F-6L (U-Forming)
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner
without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify
or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically
the warranty therein, which covers Fairchild products.
Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging/.
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
16
10.36
9.96
A
2.74
2.34
(0.70)
B
6.88
6.48
5.18
4.98
3.40
3.20
C
Ø3.28
3.08
16.08
15.68
(17.83)
(21.01)
(1.13)
R1.00
0.85 5PLCS
0.75
1.30
1.05
#2,4,6
R1.00
0.65 6PLCS
0.55
#1
#6
2.19
#1,3,5
1.75
1.27
0.20
3.18
0.61
0.46
4.90 6PLCS
4.70
0.05 C
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
Physical Dimensions
A B
3.81
5°
5°
4.80
4.40
NOTES:
A) NO PACKAGE STANDARD APPLIES.
B) DIMENSIONS ARE EXCLUSIVE OF BURRS,
MOLD FLASH, AND TIE BAR EXTRUSIONS.
C) DIMENSIONS ARE IN MILLIMETERS.
D) DRAWING FILENAME : MKT-TO220E06REV2
Figure 28. TO-220F-6L (L-Forming)
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner
without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify
or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically
the warranty therein, which covers Fairchild products.
Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging/.
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
17
FSGM0565RB — Green-Mode Fairchild Power Switch (FPS™)
© 2010 Fairchild Semiconductor Corporation
FSGM0565RB • Rev. 1.0.0
www.fairchildsemi.com
18