12 1-800-735-6200 Mega Module & Mega Module Jr. Family 25 to 600 Watts DC-DC Converters Single, Dual, Triple Output Chassis Mount Features ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Inputs: 10 to 400Vdc Any Output, 1 to 95Vdc UL, CSA, TÜV, VDE, BABT CE Marked 80-90% Efficiency (Typical) Up to 27W/Cubic Inch 1 Up 2.58" x 2.5" x 0.62" (Junior) 4.9" x 2.5" x 0.62" (Full Size) 2 Up 2.58" x 4.9" x 0.62" (Junior) 4.9" x 4.9" x 0.62" (Full Size) 3 Up 2.58" x 7.3" x 0.62" (Junior) 4.9" x 7.3" x 0.62" (Full Size) ZCS Power Architecture Low Noise FM Control Booster Versions Available for Expanded Output Power-Full size only Product Highlights Vicor’s Mega Module and Mega Module Jr. Families of single, dual and triple output DC-DC converters provide power system designers with cost effective, high performance, off-the-shelf solutions to applications that might otherwise require a custom supply. Incorporating standard VI-200 or VI-J00 Family converters in rugged, chassis mount packages, Mega Module and Mega Module Jr.’s can be ordered with single, dual or triple outputs, having a combined output power of up to 600W. Totally isolated outputs eliminate efficiency penalties and output interaction problems. 102 Configuration Chart Full-Size Modules Mega Modules: Single Output VI-L VI-M VI-N Dual Output VI-P VI-Q Triple Output VI-R Junior-Size Modules Mega Module Juniors: Single Output VI-LJ Dual Output VI-PJ Triple Output VI-RJ - - 50-200W 100-400W 300-600W 100-400W 150-600W 150-600W - 25-100W 50-200W 75-300W - - # of Modules 4.9" x 2.5" x 0.62" 1 4.9" x 4.9" x 0.62" 2 4.9" x 7.3" x 0.62" 3 4.9" x 4.9" x 0.62" 2 4.9" x 7.3" x 0.62" 3 4.9" x 7.3" x 0.62" 3 2.58" x 2.5" x 0.62" 2.58" x 4.9" x 0.62" 2.58" x 7.3" x 0.62" Input Voltage 0 = 1 = W= 2 = 3 = N= 4 = T = 5 = 6 = 7 = Nominal 12V 24V 24V 36V 48V 48V 72V 110V 150V 300V 150/300V Product Grade E C I M = = = = Output Voltage Range Brownout* Transient** 10 - 20V n/a 22 21 - 32V 18 36 18 - 36V n/a n/a 21 - 56V 18 60 42 - 60V 36 72 36 - 76V n/a n/a 55 - 100V 45 110 66 - 160V n/a n/a 100 - 200V 85 215 200 - 400V 170 425 100 - 375V 90 n/a Mega Module -10°C to +85°C -25°C to +85°C -40°C to +85°C -55°C to +85°C Mega Module Jr. -10°C to +100°C -25°C to +100°C -40°C to +100°C -55°C to +100°C Refers to Baseplate Temperature Output Power/Current VOUT ≥ 5V W = 100W V = 150W U = 200W S = 300W Q = 400W VOUT < 5V W = 20A V = 30A U = 40A S = 60A Q = 80A Max. Output Per Module 5V Outputs >5V Outputs <5V Outputs (1) 50W 50W 10A (4) 75W 75W 15A (5) 75W 100W 20A (6) 100W 100W 20A *Brownout 75% of rated load. **Transient voltage for 1 second. ***Consult factory for availability of “T” input Mega Module Jrs. 1 2 3 Mega Mega Module Module Jr. (4) (1) (8) (5) (8) (5) (6) (1) (10) (5) (10) (5) (9) (4) (8) (5) (9) (5) (10) (6) (5) (1) Z Y 0 M 1 2 3 L 4 = = = = = = = = = 2V 3.3V 5V 10V 12V 15V 24V 28V 48V (1 to 95V, consult factory) Output Power/Current Mega Module VOUT ≥ 5V VOUT < 5V Y = 50W Y = 10A X = 75W X = 15A W = 100W W = 20A V = 150W V = 30A U = 200W U = 40A Mega Module Jr. VOUT ≥ 5V VOUT < 5V Z = 25W Z = 5A Y = 50W Y = 10A X = 75W X = 15A W = 100W W = 20A Output Power/Current VOUT ≥ 5V S = 300W P = 450W M = 600W Max. Output Per Module (7) (8) (9) (10) VOUT < 5V S = 60A P = 90A M = 120A 5V Outputs >5V Outputs <5V Outputs 100W 150W 30A 150W 150W 30A 150W 200W 40A 200W 200W 40A 12 1-800-735-6200 Mega Module Specifications (typical at TBP = 25°C, nom. line and 75% load, unless otherwise specified) Mega Module (E-Grade) PARAMETER MIN. ■ Input Characteristics Inrush charge Input reflected ripple current – pp Input ripple rejection ■ Control Pin Characteristics Gate out impedance Gate in impedance Gate in open circuit voltage Gate in low threshold Gate in low current Power sharing accuracy ■ Dielectric Withstand Characteristics Input to output Output to baseplate Input to baseplate ■ Thermal Characteristics Efficiency Baseplate to chassis Thermal Shutdown (Drivers only)Baseplate ■ Mechanical Specifications Weight 1 Up 2 Up 3 Up MAX. MIN. 120x10 -6 10% ( ) MAX. UNITS 120x10 -6 10% 200x10-6 Coulombs IIN dB 30+20Log Vin Vout 20+20Log Vin Vout dB TEST CONDITIONS Nom. line, per module Nom. line, full load 120 Hz, nom. line 2400 Hz, nom. line 1.35 2 1.35 2 Watts 1% 2% 0.5% 1% 0.5% 0.05% 0.2% 0.01 0.02 1% 0.2% 0.5% 0.02 VNOM VNOM VNOM % / °C %/1K hours 150 5% 3% 110% 60 2% 0.75% 100 3% 1.5% 110% mV 20 MHz bandwidth 20 MHz bandwidth 20 MHz bandwidth 125% 135% 125% 130% Volts VNOM INOM INOM 0.25V max. neg. leg Recycle power Automatic restart 0.02 0.02 50% 0.5 125% 105% 20% 135% 140% 50% 0.5 115% 105% 20% 50 10 3 6 50 10 3 6 0.65 0.65 6 1.05 .95 3,000 500 1,500 90 TYP. ( ) ( ) 25+20Log Vin Vout No load power dissipation ■ Output Characteristics Setpoint accuracy Load/line regulation Load/line regulation Output temperature drift Long term drift Output ripple - pp: 2V, 3.3V 5V 10-48V High/low program 1 Total remote sense compensation OVP setpoint2 Current limit Short circuit current 3 TYP. Mega Module (C-, I-, M-Grade) 6 1.05 0.95 3,000 500 1,500 78-88% 0.1 95 9.0 (255) 1.2 (545) 1.7 (772) 105 90 Ohms Ohms Volts Volts mA VRMS VRMS VRMS 80-90% 0.1 95 9.0 (255) 1.2 (545) 1.7 (772) 105 °C/Watt °C Per module LL to HL, 10% to FL LL to HL, NL to 10% Over rated temp. Use open collector Baseplate earthed Cool and recycle power to restart Ounces (Grams) Lbs. (Grams) Lbs. (Grams) 110V,12V and 15V outputs, standard trim range ±10%. Consult factory for wider trim range. typical for booster modules. 3Output voltages of 5V or less incorporate foldback current limiting; outputs of 10V and above contain straight-line limiting. 2131% 103 12 1-800-735-6200 Mega Module Jr. Specifications (typical at TBP = 25°C, nom. line and 75% load, unless otherwise specified) Mega Module Jr. (E-Grade) PARAMETER ■ Input Characteristics Inrush charge Input reflected ripple current — pp Input ripple rejection MIN. ■ Control Pin Characteristics Gate out impedance Gate in impedance Gate in high threshold Gate in low threshold Gate in low current ■ Dielectric Withstand Characteristics Input to output Output to baseplate Input to baseplate ■ Thermal Characteristics Efficiency Baseplate to chassis ■ Mechanical Specifications Weight 1 Up 2 Up 3 Up 110V,12V 104 MAX. MIN. 60x10-6 100x10-6 10% Vin 25+20Log Vout TYP. MAX. 60x10-6 100x10-6 10% 30+20Log Vin Vout 20+20Log Vin Vout ( ) No load power dissipation ■ Output Characteristics Setpoint accuracy Load/line regulation Load/line regulation Output temperature drift Long term drift Output ripple, pp: 2V, 3.3V 5V 10V-48V High/low program1 Total remote sense compensation OVP setpoint Current limit Short circuit current TYP. Mega Module Jr. (C-, I-, M-Grade) ( ) ( ) UNITS Coulombs IIN dB dB 1.35 2 1.35 2 Watts 1.0% 2.0% 0.5% 1.0% 1% 0.2% 0.5% 0.02 0.02 0.5% 0.05% 0.2% 0.01 0.02 VNOM VNOM VNOM %/°C %/1K hours 200 5% 3% 100 2% 0.75% 150 3% 1.5% 110% mV 50% 0.5 110% 50% 0.5 N/A 105% 105% Nom. line, per module Nom. line, full load 120 Hz, nom. line 2400 Hz, nom. line Per module LL to HL, 10% to FL LL to HL, NL to 10% Over rated temp. 20 MHz bandwidth 20 MHz bandwidth 20 MHz bandwidth 0.25V max. neg. leg N/A 135% 140% 105% 105% 50 103 6 125% 130% INOM INOM 6 Ohms Ohms Volts Volts mA 50 103 6 0.65 0.65 6 3,000 500 1,500 VNOM Volts TEST CONDITIONS 3,000 500 1,500 VRMS VRMS VRMS 78-88% 0.2 80-90% 0.2 °C/Watt 4.5 (127) 8.8 (250) 13.3 (377) 4.5 (127) 8.8 (250) 13.3 (377) Ounces (Grams) Ounces (Grams) Ounces (Grams) and 15V outputs, standard trim range ±10%. Consult factory for wider trim range. Automatic restart Use open collector Baseplate earthed 12 1-800-735-6200 Mega Module Mechanical Specifications Inputs 1 –Input 2 Gate Out #1 3 Gate In #1 4 +Input Outputs Inputs 5 Gate Out #2 6 Gate In #2 7 Gate Out #3 8 Gate In #3 2.58 JR. MODULE: 4.90 (65,5) (124,5) .53 TYP. (13,5) TYP. Side view (all models) SER. NO. Outputs Output #1 A –Output B –Sense* C Trim* D +Sense* E +Output Output #2 F –Output G –Sense H Trim J +Sense K +Output Output #3 L –Output M –Sense N Trim P +Sense Q +Output L- and LJ-Series L- and LJ-Series .16 (4,1) A 1 *For Units with BatMod B-IMON C-ITRIM D-VTRIM Mounting Information Use #6 machine hardware torqued to 5-7 in-lbs. MEGA MODULE C DC-DC CONVERTER 3 D 4 M-Series P- and PJ-Series 0.62 TOP VIEW (16.0) 2.76 TYP. (70,1) 5.52 TYP. (140,2) 1.60 (40,6) 2,50 TYP. (63,5) E .19 TYP. (4,8) JR. MODULE: Baseplate (TYP.) B 2 2.18 (55,4) Mounting: Use #6 machine hardware torqed to 5-7in lbs. ø.150 (ø3,81) THRU C'BORE ø.250 (ø6,35) X .170 (4,32) DEEP JR. MODULE M-Series TYP. 3.20 (81,3) P- and PJ-Series .19 (4,8) A 1 1 2 2.26 2 3 (57,4) 3 A B B C TM MEGA MODULE C DC-DC CONVERTER D D 5 2.26 6 (57,4) 4.90 F (124,5) TYP. G 5 H 4 J E 4 K .25 TOP VIEW R- and RJ-Series E Q-Series N-Series (6,4) TYP. R- and RJ-Series Q-Series N-Series .19 (4,8) 1 A 1 1 2 2 2.26 3 3 (57,4) 2 B C C MEGA MODULE DC-DC CONVERTER C 3 A A B B D D D E F 5 G 6.94 (176,3) 6 H J E K L F 7 7 8 8 7 2.26 N H E P J 4 4 M G (57,4) K 4 7.32 TYP. (185,9) Q TOP VIEW LUG SCREW HELICAL LOCKWASHER TERMINAL NUT Terminal and Product Model –Input, +Input All models –Output, +Output L-, P-, R-, LJ-, PJ- & RJ-Series M- & N-Series Q-Series Supervisory All models Terminal Style Screw Size PCB 8-32 UNC 10 in-lb (1.1 N-m) PCB 8-32 UNC 10 in-lb (1.1 N-m) Metal 1/4-20 UNC PCB 8-32 UNC Metal 1/4-20 UNC Sized to accept AMP Faston® insulated receptacle #2-520184-2 Recommended Torque 65 in-lb (7.2 N-m) 10 in-lb (1.1 N-m) 65 in-lb (7.2 N-m) 105