OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C DESCRIPTION The FOD2742 Optically Isolated Amplifier consists of the popular KA431 precision programmable shunt reference and an optocoupler. The optocoupler is a gallium arsenide (GaAs) light emitting diode optically coupled to a silicon phototransistor. It comes in 3 grades of reference voltage tolerance = 2%, 1%, and 0.5%. The Current Transfer Ratio (CTR) ranges from 100% to 200%. It also has an outstanding temperature coefficient of 50 ppm/°C. It is primarily intended for use as the error amplifier/ reference voltage/optocoupler function in isolated ac to dc power supplies and dc/dc converters. FUNCTIONAL BLOCK DIAGRAM When using the FOD2742, power supply designers can reduce the component count and save space in tightly packaged designs. The tight tolerance reference eliminates the need for adjustments in many applications. The device comes in a 8-pin small outline package. FEATURES • Optocoupler, precision reference and error amplifier in single package NC 1 8 LED C 2 7 FB E 3 6 COMP NC 4 5 GND • 2.5V reference • CTR 100% to 200% • 2,500V RMS isolation • UL approval E90700, Volume 2 • BSI approval 8661, 8662 • VDE approval 136616 • CSA approval 1113643 • Low temperature coefficient 50 ppm/°C max • FOD2742A: tolerance 0.5% FOD2742B: tolerance 1% FOD2742C: tolerance 2% APPLICATIONS • Power supplies regulation • DC to DC converters PIN DEFINITIONS Pin Number Pin Name Pin function description 1 NC 2 C Phototransistor Collector 3 E Phototransistor Emitter 4 NC 5 GND 6 COMP 7 FB 8 LED Not connected Not connected Ground Error Amplifier Compensation. This pin is the output of the error amplifier. * Voltage Feedback. This pin is the inverting input to the error amplifier Anode LED. This pin is the input to the light emitting diode. * The compensation network must be attached between pins 6 and 7. © 2003 Fairchild Semiconductor Corporation Page 1 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C TYPICAL APPLICATION V1 FAN4803 PWM Control VO FOD2742 2 8 6 3 R1 7 R2 5 ABSOLUTE MAXIMUM RATINGS (TA = 25°C Unless otherwise specified.) Parameter Symbol Value Units Storage Temperature TSTG -40 to +125 °C Operating Temperature TOPR -25 to +85 °C Input Voltage VLED 37 V Input DC Current ILED 20 mA Collector-Emitter Voltage VCEO 70 V Emitter-Collector Voltage VECO 7 V IC 50 mA PD1 PD2 PD3 145 85 145 mW mW mW Reflow Temperature Profile (refer to fig. 21) Collector Current Input Power Dissipation (note 1) Transistor Power Dissipation (note 2) Total Power Dissipation (note 3) Notes 1. Derate linearly from 25°C at a rate of 2.42 mW/ °C 2. Derate linearly from 25°C at a rate of 1.42 mW/ °C. 3. Derate linearly from 25°C at a rate of 2.42 mW/ °C. 4. Functional operation under these conditions is not implied. Permanent damage may occur if the device is subjected to conditions outside these ratings. © 2003 Fairchild Semiconductor Corporation Page 2 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C ELECTRICAL CHARACTERISTICS (TA = 25°C Unless otherwise specified.) INPUT CHARACTERISTICS Parameter Test Conditions (ILED = 10 mA, VCOMP = VFB) (fig. 1) LED Forward Voltage ILED = 10 mA, VCOMP = VFB (fig. 1) Reference Voltage Deviation of VREF over temperature Ratio of VREF variation to the output of the error amplifier Symbol Device VF ALL VREF TA = -25°C to +85°C (fig. 1) VREF (DEV) ILED = 10 mA ∆VCOMP = 10V to VREF (fig. 2) ∆VCOMP = 36V to 10V Typ. Max. Unit 1.20 1.5 V A 2.482 2.495 2.508 V B 2.470 2.495 2.520 V C 2.450 2.500 2.550 V 3.5 17 mV -0.5 -2.7 -0.3 -2.0 mV/ V ALL ∆VREF/ ∆VCOMP ALL IREF ALL 2.2 4 µA TA = -25°C to +85°C (fig. 3) IREF (DEV) ALL 1.0 1.2 µA VCOMP = VFB (fig. 1) ILED (MIN) ALL 0.45 1.0 mA VLED = 37V, VFB = 0 (fig. 4) I(OFF) ALL 0.01 1.0 µA VCOMP = VREF, ILED = 1mA to 20mA, f ≥ 1.0 kHz |ZOUT| ALL 0.15 0.5 Ω ILED = 10mA, R1 = 10KΩ (fig. 3) Feedback Input Current Deviation of IREF over temperature Minimum Drive Current Off-state error amplifier current Error amplifier output impedance (see note 2) Min. 1. The deviation parameters VREF(DEV) and IREF(DEV) are defined as the differences between the maximum and minimum values obtained over the rated temperature range. The average full-range temperature coefficient of the reference input voltage, ∆VREF, is defined as: 6 { V REF ( DEV ) /V REF ( T A = 25°C ) } × 10 ∆V REF ( ppm/°C ) = ----------------------------------------------------------------------------------------------------∆T A where ∆TA is the rated operating free-air temperature range of the device. 2. The dynamic impedance is defined as |ZOUT| = ∆VCOMP/∆ILED. When the device is operating with two external resistors (see Figure 2), the total dynamic impedance of the circuit is given by: ∆V R1 Z OUT, TOT = -------- ≈ Z OUT × 1 + -------∆I R2 © 2003 Fairchild Semiconductor Corporation Page 3 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C OUTPUT CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions (VCE = 10 V) (Fig. 5) Collector dark current Symbol Min ICEO Typ Max Unit 1 50 nA Emitter-collector voltage breakdown (IE = 100 µA) BVECO 7 10 V Collector-emitter voltage breakdown (IC = 1.0mA) BVCEO 70 120 V TRANSFER CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions Symbol Min Typ Max Unit CTR 100 140 200 % 0.16 0.4 V Typ Max Unit 1.0 µA Current transfer ratio (ILED = 10 mA, VCOMP = VFB, VCE = 5 V) (Fig. 6) Collector-emitter saturation voltage (ILED = 10 mA, VCOMP = VFB, VCE (SAT) IC = 2.5 mA) (Fig. 6) ISOLATION CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions (RH = 45%, TA = 25°C, t = 5s, VI-O = 3000 VDC) (note. 1) Input-output insulation leakage current Withstand insulation voltage Symbol II-O (RH <= 50%, TA = 25°C, t = 1 min) (note 1) VISO VI-O = 500 VDC (note 1) RI-O Resistance (input to output) Min 2500 Vrms 1012 Ohm SWITCHING CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions Bandwidth (Fig. 7) Symbol Min Typ Max Unit BW 50 kHZ Common mode transient immunity at output high (ILED = 0 mA, Vcm = 10 VPP RL = 2.2 kV (Fig. 8) (note 2) CMH 1.0 kV/µs Common mode transient immunity at output low (ILED = 10 mA, Vcm = 10 VPP RL = 2.2 kV (Fig. 8) (note 2) CML 1.0 kV/µs Notes 1. Device is considered as a two terminal device: Pins 1,2 3 and 4 are shorted together and Pins 5,6,7 and 8 are shorted together. 2. Common mode transient immunity at output high is the maximum tolerable (positive) dVcm/dt on the leading edge of the common mode impulse signal, Vcm, to assure that the output will remain high. Common mode transient immunity at output low is the maximum tolerable (negative) dVcm/dt on the trailing edge of the common pulse signal,Vcm, to assure that the output will remain low. © 2003 Fairchild Semiconductor Corporation Page 4 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C I(LED) I(LED) 8 2 2 8 VF 6 6 V 7 V R1 3 3 7 VCOMP VREF VREF R2 5 5 FIG. 2. ∆VREF/∆VCOMP TEST CIRCUIT FIG. 1. VREF, VF, ILED (min) TEST CIRCUIT I(LED) I(OFF) 8 2 8 2 IREF 6 6 3 7 V 3 V(LED) 7 V R1 5 5 FIG. 4. I(OFF) TEST CIRCUIT FIG. 3. IREF TEST CIRCUIT 8 I(LED) ICEO 8 2 VCE 6 VCE 6 3 7 I(C) 2 V 3 7 VCOMP VREF 5 5 FIG. 5. ICEO TEST CIRCUIT © 2003 Fairchild Semiconductor Corporation FIG. 6. CTR, VCE(sat) TEST CIRCUIT Page 5 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C VCC = +5V DC IF = 10 mA RL 47Ω 8 1 1µf VOUT 7 2 VIN 0.47V 0.1 VPP 3 6 4 5 Fig. 7 Frequency Response Test Circuit VCC = +5V DC IF = 0 mA (A) IF = 10 mA (B) R1 2.2kΩ VOUT 1 8 2 7 3 6 4 5 _ A B VCM + 10VP-P Fig. 8 CMH and CML Test Circuit © 2003 Fairchild Semiconductor Corporation Page 6 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C TYPICAL PERFORMANCE CURVES Fig. 9a – LED Current vs. Cathode Voltage 15 Fig. 9b – LED Current vs. Cathode Voltage 1.0 TA = 25°C VCOMP = VFB TA = 25°C VCOMP = VFB ILED - Supply Current (mA) ILED - Supply Current (mA) 10 5 0 -5 0.5 0.0 -0.5 -10 -15 -1.0 -1 0 1 3 2 -1 0 VCOMP - Cathode Voltage (V) 1 2 3 VCOMP - Cathode Voltage (V) Fig. 10 – Reference Voltage vs. Ambient Temperature Fig. 11 – Reference Current vs Ambient Temperature 2.510 ILED = 10mA R1 = 10kΩ ILED = 10mA 2.506 IREF - Reference Current (µA) VREF - Reference Voltage (V) 2.508 2.504 2.502 2.500 2.498 2.496 2.494 3 2 2.492 2.490 -40 -20 0 20 40 60 80 -40 100 -20 0 20 40 60 80 100 TA - Ambient Temperature (°C) TA - Ambient Temperature (°C) Fig. 12 – Off-State Current vs. Ambient Temperature Fig. 13 – Forward Current vs. Forward Voltage 20 VLED = 37V IF - Forward Current (mA) IOFF - Off-state Current (nA) 100 10 1 -40 -20 0 20 40 60 80 100 25°C 10 0°C 70°C 5 0.9 1.0 1.1 1.2 1.3 1.4 VF - Forward Voltage (V) TA - Ambient Temperature (°C) © 2003 Fairchild Semiconductor Corporation 15 Page 7 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C TYPICAL PERFORMANCE CURVES Fig. 15 – Collector Current vs. Ambient Temperature Fig. 14 – Dark Current vs. Ambient Temperature 30 VCE = 10V 1000 VCE = 5V IC - Collector Current (mA) ICEO - Dark Current (nA) 25 100 10 1 ILED = 20mA 20 ILED = 10mA 15 10 ILED = 5mA 5 ILED = 1mA 0 0.1 -40 -20 0 20 40 60 80 0 100 10 20 Fig. 16 – Current Transfer Ratio vs. LED Current 50 60 70 80 90 100 Fig. 17 – Saturation Voltage vs. Ambient Temperature 0.26 160 ILED = 10mA IC = 2.5mA VCE = 5V 0.24 0°C 140 VCE(sat) - Saturation Voltage (V) (IC/IF) - Current Transfer Ratio (%) 40 TA - Ambient Temperature (°C) TA - Ambient Temperature (°C) 25°C 120 70°C 100 80 60 0.22 0.20 0.18 0.16 0.14 0.12 0.10 -40 40 1 10 ILED - Forward Current (mA) 100 -20 0 20 40 60 80 100 TA - Ambient Temperature (°C) Fig. 19 – Rate of Change Vref to Vout vs. Temperature Fig. 18 – Collector Current vs. Collector Voltage 35 -0.22 TA = 25°C -0.24 30 ILED = 20mA Delta Vref / Delta Vout ( mV/V) IC - Collector Current (mA) 30 25 20 ILED = 10mA 15 10 ILED = 5mA -0.26 -0.28 -0.30 -0.32 -0.34 -0.36 -0.38 -0.40 5 -0.42 ILED = 1mA 0 0 1 2 3 4 5 6 7 VCE - Collector-Emitter Voltage (V) © 2003 Fairchild Semiconductor Corporation 8 9 10 -0.44 -40 -20 0 20 40 60 80 100 Temperature - °C Page 8 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C TYPICAL PERFORMANCE CURVES Fig. 20 – Voltage Gain vs. Frequency 5 VCC=10V IF=10mA Voltage Gain - dB 0 RL = 100Ω RL = 500Ω -5 RL = 1kΩ -10 -15 1 © 2003 Fairchild Semiconductor Corporation 10 100 Frequency - kHz Page 9 of 13 1000 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C The FOD2742 Compensation The FOD2742 is an optically isolated error amplifier. It incorporates three of the most common elements necessary to make an isolated power supply, a reference voltage, an error amplifier, and an optocoupler. It is functionally equivalent to the popular KA431 shunt voltage regulator plus the CNY17F-X optocoupler. The compensation pin of the FOD2742 provides the opportunity for the designer to design the frequency response of the converter. A compensation network may be placed between the COMP pin and the FB pin. In typical low-bandwidth systems, a 0.1µF capacitor may be used. For converters with more stringent requirements, a network should be designed based on measurements of the system’s loop. An excellent reference for this process may be found in “Practical Design of Power Supplies” by Ron Lenk, IEEE Press, 1998. Powering the Secondary Side The LED pin in the FOD2742 powers the secondary side, and in particular provides the current to run the LED. The actual structure of the FOD2742 dictates the minimum voltage that can be applied to the LED pin: The error amplifier output has a minimum of the reference voltage, and the LED is in series with that. Minimum voltage applied to the LED pin is thus 2.5V + 1.5V = 4.0V. This voltage can be generated either directly from the output of the converter, or else from a slaved secondary winding. The secondary winding will not affect regulation, as the input to the FB pin may still be taken from the output winding. The LED pin needs to be fed through a current limiting resistor. The value of the resistor sets the amount of current through the LED, and thus must be carefully selected in conjunction with the selection of the primary side resistor. Secondary Ground The GND pin should be connected to the secondary ground of the converter. No Connect Pins The NC pins have no internal connection. They should not have any connection to the secondary side, as this may compromise the isolation structure. Photo-Transistor Feedback The Photo-transistor is the output of the FOD2742. In a normal configuration the collector will be attached to a pull-up resistor and the emitter grounded. There is no base connection necessary. Output voltage of a converter is determined by selecting a resistor divider from the regulated output to the FB pin. The FOD2742 attempts to regulate its FB pin to the reference voltage, 2.5V. The ratio of the two resistors should thus be: The value of the pull-up resistor, and the current limiting resistor feeding the LED, must be carefully selected to account for voltage range accepted by the PWM IC, and for the variation in current transfer ratio (CTR) of the opto-isolator itself. R TOP V OUT -------------------------- = -------------- – 1 R BOTTOM V REF The absolute value of the top resistor is set by the input offset current of 5.2µA. To achieve 0.5% accuracy, the resistance of RTOP should be: V OUT – 2.5 ----------------------------- > 1040µA R TOP Example: The voltage feeding the LED pins is +12V, the voltage feeding the collector pull-up is +10V, and the PWM IC is the Fairchild KA1H0680, which has a 5V reference. If we select a 10KV resistor for the LED, the maximum current the LED can see is (12V-4V) /10KΩ = 800µA. The CTR of the opto-isolator is a minimum of 100%, so the minimum collector current of the photo-transistor when the diode is full on is also 800µA. The collector resistor must thus be such that: 10V – 5V ------------------------------------ < 800µA or R COLLECTOR > 6.25KΩ; R COLLECTOR select 12KΩ to allow some margin. © 2003 Fairchild Semiconductor Corporation Page 10 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C Package Dimensions Footprint Drawing 0.164 (4.16) 0.144 (3.66) 0.024 (0.61) 1 SEATING PLANE 0.202 (5.13) 0.182 (4.63) 0.060 (1.52) 0.275 (6.99) 0.155 (3.94) 0.010 (0.25) 0.006 (0.16) 0.143 (3.63) 0.123 (3.13) 0.008 (0.20) 0.003 (0.08) 0.021 (0.53) 0.011 (0.28) 0.244 (6.19) 0.224 (5.69) 0.050 (1.27) 0.050 (1.27) TYP Lead Coplanarity : 0.004 (0.10) MAX ORDERING INFORMATION Option Order Entry Identifier R1 R1 R1V R1V R2 R2 R2V R2V Description Tape and reel (500 units per reel) VDE0884, Tape and reel (500 units per reel) Tape and reel (2,500 units per reel) VDE0884, Tape and reel (2,500 units per reel) MARKING INFORMATION Definitions 1 2742A V 3 X YY S 4 5 © 2003 Fairchild Semiconductor Corporation 2 6 1 Fairchild logo 2 Device number 3 VDE mark (Note: Only appears on parts ordered with VDE option – See order entry table) 4 One digit year code 5 Two digit work week ranging from ‘01’ to ‘53’ 6 Assembly package code Page 11 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C Carrier Tape Specifications 8.0 ± 0.10 3.50 ± 0.20 2.0 ± 0.05 Ø1.5 MIN 4.0 ± 0.10 0.30 MAX 1.75 ± 0.10 5.5 ± 0.05 12.0 ± 0.3 8.3 ± 0.10 5.20 ± 0.20 6.40 ± 0.20 0.1 MAX Ø1.5 ± 0.1/-0 User Direction of Feed Reflow Profile Temperature (°C) 300 230°C, 10–30 s 250 245°C peak 200 150 Time above 183°C, 120–180 sec 100 Ramp up = 2–10°C/sec 50 • Peak reflow temperature: 245°C (package surface temperature) • Time of temperature higher than 183°C for 120–180 seconds • One time soldering reflow is recommended 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 Time (Minute) © 2003 Fairchild Semiconductor Corporation Page 12 of 13 12/9/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2742A FOD2742B FOD2742C DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury of the user. © 2003 Fairchild Semiconductor Corporation 2. A critical component in any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. Page 13 of 13 12/9/04