OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C DESCRIPTION The FOD2743 Optically Isolated Amplifier consists of the popular KA431 precision programmable shunt reference and an optocoupler. The optocoupler is a gallium arsenide (GaAs) light emitting diode optically coupled to a silicon phototransistor. It comes in 3 grades of reference voltage tolerance = 2%, 1%, and 0.5%. 8 1 The Current Transfer Ratio (CTR) ranges from 50% to 100%. It also has an outstanding temperature coefficient of 50 ppm/°C. It is primarily intended for use as the error amplifier/ reference voltage/optocoupler function in isolated ac to dc power supplies and dc/dc converters. When using the FOD2743, power supply designers can reduce the component count and save space in tightly packaged designs. The tight tolerance reference eliminates the need for adjustments in many applications. The device comes in a 8-pin dip white package. 8 8 1 1 FEATURES • • • • • Optocoupler, precision reference and error amplifier in single package 2.5V reference CTR 50% to 100% at 1mA 5,000V RMS isolation UL approval E90700, Vol. 2 CSA approval 1296837 VDE approval pending BSI approval pending • Low temperature coefficient 50 ppm/°C max • FOD2743A: tolerance 0.5% FOD2743B: tolerance 1% FOD2743C: tolerance 2% FUNCTIONAL BLOCK DIAGRAM LED 1 8 NC COMP 2 7 C GND 3 6 E FB 4 5 NC APPLICATIONS • Power supplies regulation • DC to DC converters PIN DEFINITIONS Pin Number Pin Name Pin function description 1 LED 2 COMP 3 GND 4 FB Voltage Feedback. This pin is the inverting input to the error amplifier 5 NC Not connected Anode LED. This pin is the input to the light emitting diode. Error Amplifier Compensation. This pin is the output of the error amplifier. * Ground 6 E Phototransistor Emitter 7 C Phototransistor Collector 8 NC Not connected * The compensation network must be attached between pins 2 and 4. © 2004 Fairchild Semiconductor Corporation Page 1 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C TYPICAL APPLICATION V1 FAN4803 PWM Control VO FOD2743 7 1 2 6 R1 4 R2 3 ABSOLUTE MAXIMUM RATINGS (TA = 25°C Unless otherwise specified.) Parameter Symbol Value Units Storage Temperature TSTG -40 to +125 °C Operating Temperature TOPR -25 to +85 °C Lead Solder Temperature TSOL 260 for 10 sec. °C Input Voltage VLED 37 V Input DC Current ILED 20 mA Collector-Emitter Voltage VCEO 70 V Emitter-Collector Voltage VECO 7 V Collector Current Input Power Dissipation Transistor Power Dissipation Total Power Dissipation (note 1) IC 50 mA PD1 PD2 PD3 145 85 145 mW mW mW Notes 1. See derating graph fig 21. 2. Functional operation under these conditions is not implied. Permanent damage may occur if the device is subjected to conditions outside these ratings. © 2004 Fairchild Semiconductor Corporation Page 2 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C ELECTRICAL CHARACTERISTICS (TA = 25°C Unless otherwise specified.) INPUT CHARACTERISTICS Parameter Test Conditions (ILED = 1 mA, VCOMP = VFB) (fig.1) LED Forward Voltage ILED = 1 mA, VCOMP = VFB Reference Voltage Deviation of VREF over temperature Ratio of VREF variation to the output of the error amplifier Symbol Device VF ALL VREF TA = -25°C to +85°C VREF (DEV) ILED = 1 mA ∆VCOMP = 10V to VREF ∆VCOMP = 36V to 10V ILED = 1mA, R1 = 10kΩ (fig 3) Feedback Input Current Min. Typ. Max. Unit 1.07 1.2 V A 2.482 2.495 2.508 V B 2.470 2.495 2.520 V C 2.450 2.500 2.550 V 4.5 17 mV -0.4 -2.7 -0.3 -2.0 mV/ V ALL ∆VREF/ ∆VCOMP ALL IREF ALL 2 4 µA Deviation of IREF over temperature TA = -25°C to +85°C IREF (DEV) ALL 1 1.2 µA Minimum Drive Current VCOMP = VFB (fig.1) ILED (MIN) ALL 0.45 1.0 mA VLED = 37V, VFB = 0 (fig 4.) I(OFF) ALL 0.001 1.0 µA VCOMP = VREF, ILED = 1mA to 20mA, f ≥ 1.0 kHz |ZOUT| ALL 0.15 0.5 Ω Off-state error amplifier current Error amplifier output impedance (see note 2) 1. The deviation parameters VREF(DEV) and IREF(DEV) are defined as the differences between the maximum and minimum values obtained over the rated temperature range. The average full-range temperature coefficient of the reference input voltage, ∆VREF, is defined as: 6 { V REF ( DEV ) /V REF ( T A = 25°C ) } × 10 ∆V REF ( ppm/°C ) = ----------------------------------------------------------------------------------------------------∆T A where ∆TA is the rated operating free-air temperature range of the device. 2. The dynamic impedance is defined as |ZOUT| = ∆VCOMP/∆ILED. When the device is operating with two external resistors (see Figure 2), the total dynamic impedance of the circuit is given by: ∆V R1 Z OUT, TOT = -------- ≈ Z OUT × 1 + -------∆I R2 © 2004 Fairchild Semiconductor Corporation Page 3 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C OUTPUT CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions (VCE = 10 V) (Fig. 5) Collector dark current Symbol Min ICEO Typ Max Unit 1 50 nA Emitter-collector voltage breakdown (IE = 100 µA) BVECO 7 10 V Collector-emitter voltage breakdown (IC = 1.0mA) BVCEO 70 100 V TRANSFER CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions Symbol Min CTR 50 Current transfer ratio (ILED = 1 mA, VCOMP = VFB, VCE = 5 V) (Fig. 6) Collector-emitter saturation voltage (ILED = 1 mA, VCOMP = VFB, VCE (SAT) IC = 0.1 mA) (Fig. 6) Typ Max Unit 100 % 0.4 V Max Unit 1.0 µA ISOLATION CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions (RH = 45%, TA = 25°C, t = 5s, VI-O = 3000 VDC) (note. 1) Input-output insulation leakage current Withstand insulation voltage Symbol Typ II-O (RH <= 50%, TA = 25°C, t = 1 min) (notes. 1) VISO VI-O = 500 VDC (note. 1) RI-O Resistance (input to output) Min 5000 Vrms 1012 Ohm SWITCHING CHARACTERISTICS (TA = 25°C Unless otherwise specified.) Parameter Test Conditions Bandwidth (Fig. 7) Symbol Min Typ Max Unit BW 50 kHZ Common mode transient immunity at output high (ILED = 0 mA, Vcm = 10 VPP RL = 2.2 kΩ (Fig. 8) (note. 2) CMH 1.0 kV/µs Common mode transient immunity at output low (ILED = 1 mA, Vcm = 10 VPP RL = 2.2 kΩ (Fig. 8) (note. 2) CML 1.0 kV/µs Notes 1. Device is considered as a two terminal device: Pins 1,2 3 and 4 are shorted together and Pins 5,6,7 and 8 are shorted together. 2. Common mode transient immunity at output high is the maximum tolerable (positive) dVcm/dt on the leading edge of the common mode impulse signal, Vcm, to assure that the output will remain high. Common mode transient immunity at output low is the maximum tolerable (negative) dVcm/dt on the trailing edge of the common pulse signal,Vcm, to assure that the output will remain low. © 2004 Fairchild Semiconductor Corporation Page 4 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C I(LED) I(LED) 1 1 7 7 VF 2 2 V 4 V R1 6 6 4 VCOMP R2 VREF VREF 3 3 FIG. 2. ∆VREF/∆VCOMP TEST CIRCUIT FIG. 1. VREF, VF, ILED (min) TEST CIRCUIT I(LED) I(OFF) 1 7 1 7 IREF 2 2 6 4 V 6 V(LED) 4 V R1 3 3 FIG. 3. IREF TEST CIRCUIT 1 FIG. 4. I(OFF) TEST CIRCUIT I(LED) ICEO 1 7 VCE 2 VCE 2 6 4 IC 7 V 6 4 VCOMP VREF 3 3 FIG. 5. ICEO TEST CIRCUIT © 2004 Fairchild Semiconductor Corporation FIG. 6. CTR, VCE(sat) TEST CIRCUIT Page 5 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C VCC = +5V DC IF = 1 mA RL 47Ω 1 8 1µf VOUT 4 7 VIN 0.47V 0.1 VPP 6 2 5 3 Fig. 7 Frequency Response Test Circuit VCC = +5V DC IF = 0 mA (A) IF = 1 mA (B) R1 2.2kΩ VOUT 8 1 7 4 6 2 5 3 _ A B VCM + 10VP-P Fig. 8 CMH and CML Test Circuit © 2004 Fairchild Semiconductor Corporation Page 6 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C TYPICAL PERFORMANCE CURVES Fig. 9a – LED Current vs. Cathode Voltage 15 Fig. 9b – LED Current vs. Cathode Voltage 1.0 TA = 25°C VCOMP = VFB TA = 25°C VCOMP = VFB ILED - Supply Current (mA) ILED - Supply Current (mA) 10 5 0 -5 0.5 0.0 -0.5 -10 -15 -1.0 -1 0 1 2 3 -1 0 VCOMP - Cathode Voltage (V) Fig. 10 – Reference Voltage Variation vs. Ambient Temperature 3 2 Fig. 11 – Reference Current vs Ambient Temperature 1.0 4.0 ILED = 1mA, 10mA R1 = 10kΩ ILED = 1mA, 10mA Normalized to TA = 25°C 0.8 3.5 0.6 IREF - Reference Current (µA) ∆VREF - Reference Voltage Variation (%) 1 VCOMP - Cathode Voltage (V) 0.4 0.2 0.0 -0.2 -0.4 -0.6 3.0 2.5 2.0 1.5 -0.8 -1.0 -40 -20 0 20 40 60 80 1.0 -40 100 -20 0 20 40 60 80 100 TA - Ambient Temperature (°C) TA - Ambient Temperature (°C) Fig. 12 – Off-State Current vs. Ambient Temperature Fig. 13 – Forward Current vs. Forward Voltage 20 100 IF - Forward Current (mA) IOFF - Off-State Current (nA) VCC = 37V 10 15 25°C 10 0°C 70°C 5 1 -40 -20 0 20 40 60 80 100 © 2004 Fairchild Semiconductor Corporation 0.9 1.0 1.1 1.2 1.3 1.4 VF - Forward Voltage (V) TA - Ambient Temperature (°C) Page 7 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C Fig. 15 – Collector Current vs. Ambient Temperature Fig. 14 – Dark Current vs. Ambient Temperature 32 VCE = 10V 1.6 VCE = 5V 28 1.4 ILED = 20mA 24 IC - Collector Current (mA) ILED = 5, 10, 20mA ICEO - Dark Current (nA) 1000 100 10 1 20 1.2 1.0 ILED = 1mA 16 0.8 ILED = 10mA 12 0.6 ILED = 5mA 8 0.4 4 0.1 -40 -20 0 20 40 60 80 0.2 0 -40 100 -20 0 20 40 60 TA - Ambient Temperature (°C) TA - Ambient Temperature (°C) Fig. 16 – Current Transfer Ratio vs. LED Current 0.0 100 80 Fig. 17 – Saturation Voltage vs. Ambient Temperature 0.26 160 VCE = 5V 0.24 120 VCE(sat) - Saturation Voltage (V) 140 (IC/IF) - Current Transfer Ratio (%) IC - Collector Current (mA) ILED = 1mA 10000 25°C 100 0°C 80 -40°C 60 70°C 40 100°C 20 0.22 0.20 ILED = 10mA IC = 2.5mA 0.18 0.16 ILED = 1mA IC = 0.1mA 0.14 0.12 0.10 0.08 0 0.1 0.06 -40 1 10 ILED - Forward Current (mA) -20 0 20 40 60 80 100 TA - Ambient Temperature (°C) Fig. 19 – Rate of Change Vref to Vout vs. Temperature Fig. 18 – Collector Current vs. Collector Voltage -0.32 35 TA = 25°C -0.34 Delta Vref / Delta Vout ( mV/V) IC - Collector Current (mA) 30 ILED = 20mA 25 20 15 ILED = 10mA 10 ILED = 5mA -0.36 -0.38 -0.40 -0.42 -0.44 5 ILED = 1mA 0 0 1 2 3 4 5 6 7 VCE - Collector-Emitter Voltage (V) © 2004 Fairchild Semiconductor Corporation 8 9 10 -0.46 -60 -40 -20 0 20 40 60 80 100 120 Temperature - °C Page 8 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C Fig. 20 – Voltage Gain vs. Frequency 5 VCC = 10V Voltage Gain - dB 0 IF = 10mA R L = 500 Ω IF = 1mA RL = 2.4k Ω -5 IF = 10mA RL = 100 Ω IF = 10mA R L = 1k Ω -10 -15 1 10 100 Frequency - kHz 1000 Fig. 21 – Package Power Dissipation vs Ambient Temperature Package Power Dissipation - mW 200 150 100 50 0 -40 -20 0 20 40 60 80 100 Ta - Ambient Temperature - C © 2004 Fairchild Semiconductor Corporation Page 9 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C The FOD2743 Compensation The FOD2743 is an optically isolated error amplifier. It incorporates three of the most common elements necessary to make an isolated power supply, a reference voltage, an error amplifier, and an optocoupler. It is functionally equivalent to the popular KA431 shunt voltage regulator plus the CNY17F-X optocoupler. The compensation pin of the FOD2743 provides the opportunity for the designer to design the frequency response of the converter. A compensation network may be placed between the COMP pin and the FB pin. In typical low-bandwidth systems, a 0.1µF capacitor may be used. For converters with more stringent requirements, a network should be designed based on measurements of the system’s loop. An excellent reference for this process may be found in “Practical Design of Power Supplies” by Ron Lenk, IEEE Press, 1998. Powering the Secondary Side The LED pin in the FOD2743 powers the secondary side, and in particular provides the current to run the LED. The actual structure of the FOD2743 dictates the minimum voltage that can be applied to the LED pin: The error amplifier output has a minimum of the reference voltage, and the LED is in series with that. Minimum voltage applied to the LED pin is thus 2.5V + 1.2V = 3.7V. This voltage can be generated either directly from the output of the converter, or else from a slaved secondary winding. The secondary winding will not affect regulation, as the input to the FB pin may still be taken from the output winding. The LED pin needs to be fed through a current limiting resistor. The value of the resistor sets the amount of current through the LED, and thus must be carefully selected in conjunction with the selection of the primary side resistor. Secondary Ground The GND pin should be connected to the secondary ground of the converter. No Connect Pins The NC pins have no internal connection. They should not have any connection to the secondary side, as this may compromise the isolation structure. Photo-Transistor Feedback The Photo-transistor is the output of the FOD2743. In a normal configuration the collector will be attached to a pull-up resistor and the emitter grounded. There is no base connection necessary. Output voltage of a converter is determined by selecting a resistor divider from the regulated output to the FB pin. The FOD2743 attempts to regulate its FB pin to the reference voltage, 2.5V. The ratio of the two resistors should thus be: The value of the pull-up resistor, and the current limiting resistor feeding the LED, must be carefully selected to account for voltage range accepted by the PWM IC, and for the variation in current transfer ratio (CTR) of the opto-isolator itself. R TOP V OUT -------------------------- = -------------- – 1 R BOTTOM V REF The absolute value of the top resistor is set by the input offset current of 5.2µA. To achieve 0.5% accuracy, the resistance of RTOP should be: V OUT – 2.5 ----------------------------- > 1040µA R TOP Example: The voltage feeding the LED pins is +12V, the voltage feeding the collector pull-up is +10V, and the PWM IC is the Fairchild FAN4803, which has a 5V reference. If we select a 10kΩ resistor for the LED, the maximum current the LED can see is (12V-4V) /10kΩ = 800µA. The CTR of the opto-isolator is a minimum of 50%, so the minimum collector current of the photo-transistor when the diode is full on is 400µA. The collector resistor must thus be such that: 10V – 5V ----------------------------------- < 400µA or R COLLECTOR > 12.5kΩ; R COLLECTOR select 20kΩ to allow some margin. © 2004 Fairchild Semiconductor Corporation Page 10 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B Package Dimensions (Through Hole) Package Dimensions (Surface Mount) 0.390 (9.91) 0.370 (9.40) PIN 1 ID. 4 3 2 FOD2743C 4 3 2 1 0.270 (6.86) 0.250 (6.35) 5 6 7 PIN 1 ID. 1 0.270 (6.86) 0.250 (6.35) 8 5 6 7 8 SEATING PLANE 0.390 (9.91) 0.370 (9.40) 0.020 (0.51) MIN 0.020 (0.51) MIN 0.200 (5.08) 0.140 (3.55) 0.154 (3.90) 0.120 (3.05) 0.022 (0.56) 0.016 (0.41) 0.016 (0.40) 0.008 (0.20) 0.100 (2.54) TYP 15° MAX 3 2 0.405 (10.30) MIN Lead Coplanarity : 0.004 (0.10) MAX 8 - Pin Dip PIN 1 ID. 1 0.315 (8.00) MIN 0.100 (2.54) TYP 0.300 (7.62) TYP 0.070 (1.78) 0.270 (6.86) 0.250 (6.35) 5 6 7 0.060 (1.52) 8 0.100 (2.54) 0.390 (9.91) 0.370 (9.40) SEATING PLANE 0.016 (0.41) 0.008 (0.20) 0.045 [1.14] 0.022 (0.56) 0.016 (0.41) Package Dimensions (0.4"Lead Spacing) 4 0.300 (7.62) TYP 0.070 (1.78) 0.045 (1.14) 0.070 (1.78) 0.045 (1.14) 0.295 (7.49) 0.415 (10.54) 0.070 (1.78) 0.045 (1.14) 0.030 (0.76) 0.004 (0.10) MIN 0.200 (5.08) 0.140 (3.55) 0.154 (3.90) 0.120 (3.05) 0.022 (0.56) 0.016 (0.41) 0.016 (0.40) 0.008 (0.20) 0.100 (2.54) TYP 0° to 15° 0.400 (10.16) TYP NOTE All dimensions are in inches (millimeters) © 2004 Fairchild Semiconductor Corporation Page 11 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B ORDERING INFORMATION Example: FOD2743A X FOD2743C Y Y X Packaging Option T: 0.4” Lead Spacing S: Surface Mount Lead Bend SD: Surface Mount Tape and Reel (1000 per reel) V: VDE tested MARKING INFORMATION 1 V 3 2743A 2 XX YY B 6 4 5 Definitions 1 Fairchild logo 2 Device number 3 VDE mark (Note: Only appears on parts ordered with VDE option – See order entry table) 4 Two digit year code, e.g., ‘03’ 5 Two digit work week ranging from ‘01’ to ‘53’ 6 Assembly package code © 2004 Fairchild Semiconductor Corporation Page 12 of 15 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C Carrier Tape Specifications P0 t K0 P2 D0 E F A0 W1 W B0 d Description Tape Width Tape Thickness P User Direction of Feed D1 Symbol Dimension in mm W 16.0 ± 0.3 t 0.30 ± 0.05 Sprocket Hole Pitch P0 4.0 ± 0.1 Sprocket Hole Diameter D0 1.55 ± 0.05 Sprocket Hole Location E 1.75 ± 0.10 Pocket Location Pocket Pitch Pocket Dimensions Cover Tape Width Cover Tape Thickness F 7.5 ± 0.1 P2 4.0 ± 0.1 P 12.0 ± 0.1 A0 10.30 ±0.20 B0 10.30 ±0.20 K0 4.90 ±0.20 W1 1.6 ± 0.1 d 0.1 max Max. Component Rotation or Tilt Min. Bending Radius © 2004 Fairchild Semiconductor Corporation 10° R Page 13 of 15 30 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C Fig. 22Recommended RecommendedIR IRReflow ReflowProfile Profile Fig.21 • Peak reflow temperature • Time of temperature higher than 245°C • Number of reflows 260° C (package surface temperature) 40 seconds or less Three 10 s 300 260° 245° Temperature (°C) 250 200 150 40 s 100 50 50 © 2004 Fairchild Semiconductor Corporation 100 150 Time (s) 200 Page 14 of 15 250 4/8/04 OPTICALLY ISOLATED ERROR AMPLIFIER FOD2743A FOD2743B FOD2743C DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury of the user. © 2004 Fairchild Semiconductor Corporation 2. A critical component in any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. Page 15 of 15 4/8/04