FREESCALE MC33193P

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The MC33193 is a new generation industry standard UAA1041 “Flasher”.
It has been developed for enhanced EMI sensitivity, system reliability, and
improved wiring simplification. The MC33193 is pin compatible with the
UAA1041 and UAA1041B in the standard application configuration as
shown in Figure 9, without lamp short circuit detection and using a 20 mΩ
shunt resistor. The MC33193 has a standby mode of operation requiring very
low standby supply current and can be directly connected to the vehicle’s
battery. It includes an RF filter on the Fault detection pin (Pin 7) for EMI
purposes. Fault detection thresholds are reduced relative to those of the
UAA1041, allowing a lower shunt resistance value (20 mΩ) to be used.
•
•
•
•
•
•
•
AUTOMOTIVE
DIRECTION INDICATOR
SEMICONDUCTOR
TECHNICAL DATA
Pin Compatible with the UAA1041
Defective Lamp Detection Threshold
8
1
RF Filter for EMI Purposes
Load Dump Protection
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
Double Battery Capability for Jump Start Protection
Internal Free Wheeling Diode Protection
Low Standby Current Mode
8
1
P SUFFIX
PLASTIC PACKAGE
CASE 626
Simplified Block Diagram
PIN CONNECTIONS
1
SW2
Starter
SW1
VSS 1
VCC 2
Relay 3
8
8 Starter
7 Fault Detector
6 Enable
5 Oscillator
Oscillator 4
2
3
24 V 33 V
Detector
Reference
Voltage
Relay
Driver
Lamp Fault
Detector
4
RF
Filter
7
(Top View)
6
5
ORDERING INFORMATION
Oscillator
Device
This device contains 60 active transistors.
MC33193D
MC33193P
Operating
Temperature Range
TA = –40° to 125°C
 Motorola, Inc. 1998
MOTOROLA ANALOG IC DEVICEFor
DATA
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Package
SO–8
DIP–8
Rev 1
1
Freescale Semiconductor,
Inc.
MC33193
MAXIMUM RATINGS
Symbol
Value
Unit
Pin 1 Positive Current (Continuous/Pulse)
Rating
I1+
150 to 500
mA
Pin 1 Negative Current (Continuous/Pulse)
I1–
–35 to –500
mA
Pin 2 Current (Continuous/Pulse)
I2
±350 to ±1900
mA
Pin 3 Current (Continuous/Pulse)
I3
±300 to ±1400
mA
Pin 8 Current (Continuous/Pulse)
I8
±25 to ±50
mA
VESD
±2000
V
VESD4–
–1000
V
Junction Temperature
TJ
150
°C
Operation Ambient Temperature Range
TA
–40 to 125
°C
Tstg
–65 to 150
°C
ESD (All Pins Except Pin 4 for Negative Pulse)
ESD (Pin 4 Negative Pulse)
Storage Temperature Range
Freescale Semiconductor, Inc...
NOTE:
ESD data available upon request.
ELECTRICAL CHARACTERISTICS (– 40°C ≤ TA ≤ 125°C, 8.0 V ≤ VCC ≤ 18 V, unless otherwise noted. Typical values
reflect approximate mean at TA = 25°C, VCC = 14 V at the time of initial device characterization.)
Characteristic
Symbol
Min
Typ
Max
Unit
Battery Voltage Range (Normal Operation)
Vb
8.0
–
18
V
Overvoltage Detector Threshold (VPin2 – VPin1)
Vih
19
20.2
22
V
Clamping Voltage (R2 = 220 Ω)
Vcl
27
29.2
34
V
Output Voltage [I = – 250 mA (VPin2 – VPin3)]
Vsat
–
–
1.5
V
Starter Resistance (Rst = R2 + RLamp)
Rst
–
3.3
3.6
kΩ
Oscillator Constant (Normal Operation, TA = 25°C)
Kn
1.3
1.5
1.75
X
Temperature Coefficient of Kn
TCKn
–
0.001
–
1/°C
Duty Cycle (Normal Operation)
–
45
50
55
%
Oscillator Constant (One 21 W Lamp Defect, TA = 25°C)
Kf
0.63
0.68
0.73
X
Duty Cycle (One 21 W Lamp Defect)
–
35
40
45
%
Oscillator Constant (TA = 25°C)
K1
K2
0.167
0.250
0.180
0.270
0.193
0.290
–
Standby Current (Ignition “Off”)
ICC
–
2.0
100
µA
Current Consumption (Relay “Off,” Enable Pin 6 High)
Vbat = 8.0 V, R3 = 220 Ω, TA = 25°C
Vbat = 13.5 V, R3 = 220 Ω
Vbat = 18 V, R3 = 220 Ω, TA = 25°C
ICC
–
–
–
1.40
2.16
2.64
–
3.5
–
Current Consumption (Relay “On”)
Vbat = 8.0 V, R3 = 220 Ω, TA = 25°C
Vbat = 13.5 V, R3 = 220 Ω
Vbat = 18 V, R3 = 220 Ω, TA = 25°C
ICC
–
–
–
1.62
2.06
3.30
–
6.0
–
Defect Lamp Detector Threshold [R3 = 220 Ω, (VPin2 – VPin7)]
Vbat = 8.0 V, TA = 25°C
Vbat = 13.5 V
Vbat = 18 V, TA = 25°C
VS
–
46.5
–
43.6
51.0
57.0
–
56
–
–
0.3 x 10–3
–
Temperature Coefficient of VS
2
TCVs
mA
mA
mV
1/°C
MOTOROLA ANALOG IC DEVICE DATA
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Inc.
MC33193
Figure 2. One Defective Lamp Oscillator
Timing Diagram
0
0
– 1.0
– 1.0
“On”
– 2.0
“Off”
V bat
V bat
Figure 1. Normal Operation Oscillator
Timing Diagram
– 2.0
“On” “Off”
– 3.0
– 3.0
– 4.0
– 4.0
tf
Freescale Semiconductor, Inc...
t1
tn
Fn = 1/tn
Ft = 1/tf
TIME
TIME
INTRODUCTION
The MC33193 is designed to drive the direction indicator
flasher relay. It is a new generation industry standard
UAA1041 “Flasher”. It consists of the following functions:
•
•
•
•
•
•
Supply and Protections
On–Chip Relay Driver
Oscillator
Starter Functions
Lamp Fault Detector with Internal RF Filter
Standby Mode
Supply and Protection Systems
Pin 1 is connected to ground via resistor R3 which limits
the current in the event of any high voltage transients. Pin 2
(VCC) is the positive supply and may be connected directly to
the vehicle’s battery voltage.
Overvoltage and Double Battery Protection: When the
applied VCC to VSS voltage is greater than 22 V, the
overvoltage detector circuit turns the relay driver off. Both the
device and the lamps are protected if two 12 V batteries are
connected in series and used to jump start the vehicle.
Load Dump Overvoltage Protection: A 29 V overvoltage
detector protects the circuits against high voltage transients
due to load dumps and other low energy spikes. The relay
driver is automatically turned on whenever the VCC to VSS
voltage is greater than 34 V.
Overvoltage Protection, High Voltage Transients: The
Enable and the Starter pins are protected against positive
and negative transients by internal on–chip diodes.
On–Chip Relay Driver
The device directly drives the flasher relay. The output
structure is an Emitter of an NPN transistor. It contains the
free wheeling diode circuitry necessary to protect the device
whenever the relay is switched off.
Oscillator
The device uses a sawtooth oscillator (Figure 1).
The frequency is determined by the external components
C1 and R1. In the normal operating mode, the flashing
frequency is: Fn = 1/R1*C1*Kn. With a defective (open) 21 W
lamp (Figure 2), the flashing frequency changes to: Fn =
2.2*Fn.
The typical first flash delay (the time between the moment
when the indicator switch is closed and the first lamp flash
occurs) is: t1 = K1*R1*C1
The fault detection delay is from the time relay R1 is on
and fault detection is enabled. Where a 21 W lamp opens, the
delay is expressed as: t2 = K2*R1*C1
Starter
Pin 8 is connected through a 3.3 kΩ resistor to the flashing
lamp. Pin 8 is the input to the Starter function and senses the
use of S1 by sensing ground through the lamp (Figures 9 and
10).
Lamp Fault Detector with Internal RF Filter
A Lamp defect is sensed by the lamp fault detector’s
monitoring of the voltage developed across the external
shunt resistor RS via the RF filter. The RS voltage drop is
compared to a Vbat dependent internal reference voltage
(Vref) to validate the comparison over the full battery voltage
range. A detected fault causes the oscillator to change
frequency (Figure 2).
Standby Mode
When the ignition key and warning switches are open;
Enable is in a low state and the internal switches, SW1 and
SW2, are open and no current passes through the circuit. In
this condition, the device’s current consumption is zero
(ICC = 0). When ignition key and warning switches are
closed; Enable is in a high state with SW1 and SW2 being
closed and the circuit is powered on.
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3
Freescale Semiconductor,
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MC33193
MAIN DIFFERENCES BETWEEN
UAA1041B & MC33193
The MC33193 is pin compatible with the UAA1041.
Supply Current
Supply current is more stable on the MC33193 when the
device is in “on” or “off” state. In “on” state the supply current
is only 40% higher than when in the “off” state, as compared
to a ratio of 3 times for the UAA1041. This results in a lower
voltage drop across the ground resistor R3 (see On–Chip
Relay Driver).
Freescale Semiconductor, Inc...
Short Circuit Detection
The MC33193 has no short circuit detection.
Standby Mode (Pin 6)
The UAA1041 has no standby mode. Pin 6 is used as an
Enable/Disable for the short circuit detection.
The MC33193 uses Pin 6 to set the device in standby
mode. If Pin 6 is connected to ground, the MC33193 is in the
standby mode. In this mode, standby current is very low and
Pin 8’s starter resistor R2 and a 2.0 kΩ internal resistor are
switched off. As soon as Pin 6 is at a high level (typical
threshold = 2Vbe) the device becomes active. In the
application, the MC33193 can be connected directly to the
battery and awakened whenever Pin 6 is connected to the
vehicle’s battery by way of a protection resistor and the
ignition key switch.
Lamp Defect Detection (Pin 7)
The UAA1041 operates with a 30 mΩ shunt resistor to
sense the lamp current. It’s lamp defect detection threshold
of Pin 7 is typically 85 mV.
4
The MC33193 is designed to operate with 20 mΩ shunt
resistor and at a reduced threshold of 50 mV. This reduces
power generation in the flasher module. In addition, the
MC33193 incorporates an RF filter to enhance RFI immunity.
Load Dump and Overvoltage Behavior
The UAA1041 and MC33193 both behave the same in this
regard. Both have double battery detection and lamp turn–off
protection in the event of a jump start. During load dump,
both devices are protected by an internal 30 V zener diode
with the relay activated during a load dump.
Relay Driver
Drive capability of both devices is the same. Free wheeling
diode protection is internal to both devices. The free wheeling
voltage is 2Vbe for the UAA1041 and 3Vbe for the MC33193.
This results in a higher clamp voltage across the relay and
thus in a faster turn–off. In addition, the lower “on” state
supply current is lower on the MC33193 and thus the voltage
drop across the ground resistor R3 is reduced. This results in
an even higher clamp voltage across the relay.
Oscillator Phase
The oscillator phase is opposite on the MC33193 as
compared to the UAA1041. The Oscillator voltage is falling
during “on” state and rising during “off” state for the
MC33193.
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Figure 3. Clamping Voltage versus Temperature
Vcl, CLAMPING VOLTAGE (V)
29.5
29.0
28.5
28.0
27.5
– 50
0
50
100
Vih , OVERVOLTAGE DETECT THRESHOLD (V)
Freescale Semiconductor,
Inc.
MC33193
150
Figure 4. Overvoltage Detection
versus Temperature
21.5
21.0
20.5
20.0
19.5
– 50
Figure 5. Supply Current versus Temperature
50
100
150
Figure 6. Output Voltage versus Temperature
1.30
Vsat , OUTPUT VOLTAGE (V)
Vbat = 13.5 V
R2 = 220 Ω
4.0
3.0
Relay
2.0
Relay “Off”
1.0
0
– 50
0
50
100
Vbat = 13.5 V
I = 250 mA
1.28
1.26
1.24
1.22
– 50
150
0
50
100
TA, AMBIENT TEMPERATURE (°C)
TA, AMBIENT TEMPERATURE (°C)
Figure 7. Defect Lamp Detection
versus Temperature
Figure 8. Oscillator Constant
versus Temperature
53
150
1.7
K f, OSCILLATOR CONSTANT (TIMES)
ICC , SUPPLY CURRENT (mA)
0
TA, AMBIENT TEMPERATURE (°C)
5.0
LAMP DEFECT DETECTION THRESHOLD (mV)
Freescale Semiconductor, Inc...
TA, AMBIENT TEMPERATURE (°C)
Vbat = 13.5 V
R2 = 220 Ω
52
51
50
49
– 50
0
50
100
150
1.6
1.5
1.4
1.3
– 50
TA, AMBIENT TEMPERATURE (°C)
0
50
100
150
TA, AMBIENT TEMPERATURE (°C)
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Freescale Semiconductor,
Inc.
MC33193
Figure 9. MC33193 Typical Application
1
8
2
7
RS
MC33193
C1
3
6
Vbat
R2
4
5
R3
R1
Freescale Semiconductor, Inc...
Relay
S1
L6
L2
L3
L4
L5
RS = 20 mΩ
R1 = 75 kΩ
C1 = 5.6 µF
R2 = 3.3 kΩ
R3 = 200 Ω
L2, L3, L4, L5 = 21 W Turn Signal Lamps
Application Information
NOTES: 1. In the above application, the MC33193 is compatible with the UAA1041 and UAA1041B except
for the shunt resistor value (RS = 20 mΩ).
2. The flashing cycle is started by the closing of switch S1.
3. The position of switch S1 is sensed across resistor R2 and RLamp by the input, Pin 8.
6
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Freescale Semiconductor,
Inc.
MC33193
Figure 10. Typical MC33193 Application
Vbat
RS
1
SW2
R3
Freescale Semiconductor, Inc...
2
C1
8
Starter
SW1
Reference
Voltage
24 V 33 V
Detector
Relay
Driver
3
RF
Filter
7
R4
6
Lamp Fault
Detector
R5
4
Ignition
Key
Warning
5
Oscillator
R2
R1
Relay 1
Relay 2
EXTERNAL COMPONENTS
RS = 20 mΩ
R1 = 75 kΩ
C1 = 5.6 µF
R2 = 2.2 kΩ
R3 = 220 Ω
10 kΩ ≤ R4 ≤ 47 kΩ
10 kΩ ≤ R5 ≤ 47 kΩ
Relay 1
L1, L2, L3, L4 = 21 W
LD = Dashboard Indicator
S1 Direction
Indicator
Left
LD
L1
L2
Right
L3
L4
LD
Application Information
NOTES: 1. The flashing cycle is started by the closing of switch S1.
2. The S1 switch position is sensed across the resistor R2 and RLamp by the input (Pin 8).
3. If the logic state at Pin 6 is [0], the current through R2 is off.
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Freescale Semiconductor,
Inc.
MC33193
OUTLINE DIMENSIONS
D SUFFIX
PLASTIC PACKAGE
CASE 751–06
(SO–8)
ISSUE T
D
A
8
5
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME
Y14.5M, 1994.
2. DIMENSIONS ARE IN MILLIMETER.
3. DIMENSION D AND E DO NOT INCLUDE MOLD
PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
5. DIMENSION B DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 TOTAL IN EXCESS
OF THE B DIMENSION AT MAXIMUM MATERIAL
CONDITION.
C
0.25
H
E
B
M
M
1
4
B
e
h
A
Freescale Semiconductor, Inc...
C
X 45 _
q
SEATING
PLANE
0.10
A1
B
L
0.25
C B
M
8
A
S
S
q
P SUFFIX
PLASTIC PACKAGE
CASE 626–05
ISSUE K
5
–B–
1
DIM
A
A1
B
C
D
E
e
H
h
L
4
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN
FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR
SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
F
–A–
NOTE 2
L
C
J
–T–
N
SEATING
PLANE
D
H
M
K
MILLIMETERS
MIN
MAX
1.35
1.75
0.10
0.25
0.35
0.49
0.19
0.25
4.80
5.00
3.80
4.00
1.27 BSC
5.80
6.20
0.25
0.50
0.40
1.25
0_
7_
DIM
A
B
C
D
F
G
H
J
K
L
M
N
MILLIMETERS
MIN
MAX
9.40
10.16
6.10
6.60
3.94
4.45
0.38
0.51
1.02
1.78
2.54 BSC
0.76
1.27
0.20
0.30
2.92
3.43
7.62 BSC
–––
10_
0.76
1.01
INCHES
MIN
MAX
0.370
0.400
0.240
0.260
0.155
0.175
0.015
0.020
0.040
0.070
0.100 BSC
0.030
0.050
0.008
0.012
0.115
0.135
0.300 BSC
–––
10_
0.030
0.040
G
0.13 (0.005)
M
T A
M
B
M
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MC33193/D
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