Communications modules & subsystemS RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage PL-KP2-00-000-06 Key Features •Compatible with all MSA-compliant SFP transceivers and PCB layouts for single and double sided applications •Enhanced EMI performance at data rates up to and above 4Gbps •RoHS-compliant and lead-free Applications •Switch and hub devices •Mass storage systems interconnect •Host adapter cards •Enterprise switch interconnects The unique lead-free and RoHS-Compliant, pluggable, press-fit cage represents one of JDSU’s complementary products to the Small Form Factor Pluggable (SFP) transceivers. Its patented design enables enhanced EMI performance using improved shielding between the cage and bezel. Optimized for use with all transceiver products complying with the SFP multisource agreement (MSA), the cage design allows for low-cost implementation using standard manufacturing processes. Its hardened spring-tempered material, plus excellent material memory characteristics, further provide for consistent transceiver mate/de-mate performance that provides for port flexibility over the life of the system. Highlights • Industry’s most robust and sturdy cage design optimized for all SFP applications, including Fibre Channel, Gigabit Ethernet, and SONET • Enhanced EMI performance due to improved mechanical shielding • Supports all industry SFP transceivers, using MSA-compliant board layouts and hole sizes for single and double sided applications • Extensive compatibility testing with industry-wide MSA-based modules for interoperability in multiple vendor implementation • Backward compatible design offers superior mechanical stability, simplifying implementation to customer PCBs • Tested for common applications and standard industry processes to allow seamless integration into manufacturing without additional equipment or requirements • Excellent material memory characteristics provide for high cage retention to PCB, reducing field failures due to cage pull up NORTH AMERICA: 800 498-JDSU (5378) worldwide: +800 5378-JDSU WEBSITE: www.jdsu.com RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage Features • RoHS-compliant and lead-free • Superior EMI performance at 4Gbps • Press-fit attachment • Proven SFP MSA compliant transceiver cage • Supports MSA compliant board layout and hole sizes • Tested for insertion force and retention • Supports multiple system configurations • Belly-to-belly or dual sided boards • Robust manufacturing process • Sturdy construction • Hardened spring tempered alloy • Cage retention strength of 27 lbs • Simple assembly • Utilizes common manufacturing equipment and processes • 360 degree EMI contact fingers • Low emission design • FCC Class B compliant The PL-KP2-00-000-06 press-fit cage accommodates all MSA-compliant SFP transceivers, and is ideally suited for application on printed circuit board (PCB) with a minimum thickness of 0.114 inches for belly-to-belly applications. The excellent material memory characteristics provide high cage retention to the PCB, resulting in fewer field failures. RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage Section 1 Functional Description The press Fit Cage is designed in compliance with the Small Form Factor Pluggable (SFP) Transceiver Multisource Agreement (MSA). See Figure 1. PL-KP2-00-000-06 may be used with the single-sided PCB layout, the double-sided PCB layout, and double-sided offset PCB layout. Figure 1 Standard press-fit cage mechanical drawing (PL-KP2-00-000-06) The double-sided PCB layout allows for one cage on the topside of the card and one on the bottom side that is directly under the topside cage (called belly-tobelly) (See Figure 2 and Figure 3). The pins are staggered to avoid interference upon installation. The PCB must be a minimum of 0.114” thick for Belly-to-Belly Applications. Figure 2 Belly-to-belly mounting RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage Figure 3 Belly-to-belly front view The double-sided offset PCB layout allows for cages on both sides of the PCB, but staggered to allow more room for finger access between the units (offset belly-tobelly) (See Figure 4 and Figure 5). The pins are staggered to avoid intereference upon installation. The PCB must be a minimum of 0.114” thick for Offset Belly to Belly applications. Figure 4 Offset belly-to-belly mounting Figure 5 Offset belly-to-belly front view RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage Section 2 Installation Guide These cages are designed to be pressed into a PCB with an insertion force of about 90 lbs total (Each of the 12 press fit pins require an approximate force of 7.5 lbs/ pin). For best installation, a solid piece of stainless steel or similar metal should be placed flat across the top surface of the cage. The fixture should not flatten the EMI springs at the front of the cage. Care should be taken not to twist or tilt the cage during the installation process. Excessive force will result in damage to the unit. A press machine similar to the MEP-6T/12T manufactured by Automated Services Group, West Palm Beach, FL would be fine for cage installation. Cage removal is very easy. Simply insert a flat metal bar or similar object into the cage assembly and lift it up off the PCB. It takes approximately 27 lbs to remove a cage from a PCB. Actual insertion and removal force may vary depending on plating material and finished hole size. Cages should not be re-installed once they are removed from a board. RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage Section 3 Recommended OEM PCB Layouts NOTES: 34.50 1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 2X 30 A 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES 20 3X 10 1 B CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND) 3. THRU HOLES, PLATING OPTIONAL 2X 7.20 0.85±0.05 2 (MARKED "S") 0.1 A B 2X 2.50 2X 2.50 11.9 1 14.25 TYP 5. ALL DIMENSIONS ARE IN MILLIMETERS C D 3.68 A 16.25 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 3X 7.10 11.08 8.58 1.70 8.48 A 5.68 A B A 9.60 11.93 4.80 A A 1.70 2 TYP 2 2 10X 0.1 1.05±0.05 L A C 9X 0.95±0.05 3 (MARKED "G") 0.1 L A C 5 26.80 10 3 PLACES THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED) 41.30 42.30 Figure 6 Single sided board layout 10X 5 10X 3.20 G 2X 0.90 G S G G 10.93 10.53 9.60 G 9X 0.8 9X 0.8 G G G 20X 0.50±0.03 0.06 C D G 2X 1.55±0.05 0.1 L C D 2±0.05 TYP 0.06 L C D ALL DIMENSIONS ARE IN MILLIMETERS Figure 7 Single sided detail layout 11.93 RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage NOTES: 34.50 1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 3X 30 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES 2X 20 A 3. THRU HOLES, PLATING OPTIONAL 4X 10 1 2X 7.20 CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND) B 3X 7.10 2X 2.50 0.85±0.05 2 2X (MARKED "S") 0.1 A B 2X 2.50 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 5. ALL DIMENSIONS ARE IN MILLIMETERS C 11.9 1 16.25 D 14.25 TYP 11.08 3.68 8.48 1.70 5.68 8.58 A B A 9.60 11.93 4.80 A 1.70 2 TYP 2 2 9X 0.95±0.05 3 (MARKED "G") 0.1 L A C 17X 1.05±0.05 0.1 L A C 26.80 2X 5 THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED) 10 3 PLACES 41.30 42.30 Figure 8 Double sided board layout 10X 5 10X 3.20 G 2X 0.90 G S G G 10.93 9X 0.80 9.60 G 9X 0.80 G G G 3 2X 0.1 S 20X 0.50±0.03 0.06 C D G 1.55±0.05 L C D 2±0.05 TYP 0.06 L C D ALL DIMENSIONS ARE IN MILLIMETERS Figure 9 Double sided detail layout 10.53 11.93 RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage 1.27 24.77 PITCH TOP VIEW BOTTOM VIEW DIMENSIONS ARE IN MILLIMETERS Figure 10 Double sided offset layout RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage Section 3 Package and Handling Instructions The PL-KP2-00-000-06 cages are packaged in card board boxes. Each box has 10 layers of 35 cages in plastic trays. There are 350 cages per box. Flammability The PL-KP2-00-000-06 press-fit cage is made from Alloy 77000 sheet metal with a tin-plated BeCu EMI collar welded on. RoHS Compliance Compliant per the Directive 2002/95/EC of the European Parliament and of the Council of 27 January 2003 on the restriction of the use of certain hazardous substances in electrical and electronic equipment Order Information For more information on this or other products and their availability, please contact your local JDSU account manager or JDSU directly at 1-800-498-JDSU (5378) in North America and +800-5378-JDSU worldwide or via e-mail at [email protected]. Sample: PL-KP2-00-000-06 Part Number PL-KP2-00-000-06 Description Press-Fit Cage, Standard Application NORTH AMERICA: 800 498-JDSU (5378) worldwide: +800 5378-JDSU WEBSITE: www.jdsu.com Product specifications and descriptions in this document subject to change without notice. © 2008 JDS Uniphase Corporation 30149206 500 0608 PL-KP2-00-000-06.DS.CMS.AE June 2008