PCB Relay
G5CA
Flat Relays that Switch 10-A/15-A Loads
with New Quick-connect Terminals
• Ideal for switching power in household appliances or for
outputs from industrial devices.
• Subminiature dimensions: 16 x 22 x 11 mm (L x W x H).
• High-sensitivity models available with low power
consumption (150 mW).
• UL recognized / CSA certified.
• Fully sealed models and quick-connect terminal models
available (#187 load contact terminals).
• RoHS Compliant.
Ordering Information
To order: Select the part number and add the rated coil voltage to the part number. Example: G5CA-1A4-H DC12.
Item
Model
Enclosure
Ratings
Contact
Standard
configuration
High-sensitivity
High-capacity
Flux protection
SPST-NO
G5CA-1A
G5CA-1A-H
G5CA-1A-E
G5CA-1A-TP-E
G5CA-1A4
G5CA-1A4-H
---
---
Fully sealed
Quick-connect terminals
(#187)
Note: 1. Contact your OMRON representative for details on other coil voltage specifications.
2. High-capacity models with a fully sealed structure are not available.
3. Standard or high-sensitivity models with quick-connect terminals are not available.
■ Model Number Legend
G5CA-1A - - 1 2 3 4 5
1. Number of Poles
1A: 1 pole (SPST-NO)
2. Enclosure Ratings
None: Flux protection
4:
Fully sealed
4. Special functions
None: Standard
E:
High-capacity
5. Coil consumption
3. Terminal form
None: Standard
None: PCB terminal
H:
High-sensitivity
TP: Quick-connect terminal (#187)
Standard Specifications
Contact Configuration:SPST-NO
Enclosure Ratings:
Flux protection
Terminal form:
PCB terminal
PCB Relay
G5CA
185
Specifications
■ Coil Ratings
Item
Standard, high-capacity, or quick-connect terminals High-sensitivity
5 VDC
12 VDC
24 VDC
5 VDC
12 VDC
Rated current
40 mA
16.7 mA
8.3 mA
30 mA
12.5 mA
24 VDC
6.25 mA
Coil resistance
125 Ω
720 Ω
2,880 Ω
167 Ω
960 Ω
3,840 Ω
Must-operate voltage
75% of rated voltage (max.)
Must-release voltage
10% of rated voltage (min.)
Max. voltage
150% (standard)/130% (high-capacity, quick-connect
terminals) of rated voltage (at 23°C)
150% of rated voltage at 23°C
Power consumption
Approx. 200 mW
Approx. 150 mW
80% of rated voltage (max.)
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C (73°F) with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The "maximum voltage" is the maximum voltage that can be applied to the relay coil.
■ Contact Ratings
Item
Standard
Resistive load
Contact form
Single
Contact material
Silver alloy
Rated load
10 A at 250 VAC;
10 A at 30 VDC
Rated carry current
10 A
Max. switching voltage
250 VAC, 125 VDC
Max. switching current
10 A
Max. switching power
(reference value)
2,500 VA, 300 W
186
PCB Relay
G5CA
High-sensitivity
High-capacity, or quick-connect
terminals
Inductive load
(cosφ = 0.4,
L/R = 7 ms)
Resistive load
Inductive load
(cosφ = 0.4,
L/R = 7 ms)
Resistive load
Inductive load
(cosφ = 0.4,
L/R = 7 ms)
3 A at 250 VAC;
3 A at 30 VDC
10 A at 250 VAC;
10 A at 30 VDC
3 A at 250 VAC;
3 A at 30 VDC
15 A at 110 VAC;
10 A at 30 VDC
5 A at 110 VAC;
3 A at 30 VDC
10 A
15 A
10 A
750 VA, 90 W
2,500 VA, 300 W
15 A
750 VA, 90 W
2,500 VA, 300 W
750 VA, 90 W
■ Characteristics
Contact resistance (see note 2)
30 mΩ max. (quick-connect terminals type: 100 mΩ max.)
Operate time (see note 3)
10 ms max. (15 ms max.)
Release time
10 ms max.
Insulation resistance (see note 4) 1,000 MΩ min. (at 500 VDC)
Dielectric strength
2,500 VAC, 50/60 Hz for 1 min. between coil and contacts
1,000 VAC, 50/60 Hz for 1 min. between contacts of same polarity
Impulse withstand voltage
4,500 V (1.2 x 50 μs)
Vibration resistance
Destruction:
Malfunction:
10 to 55Hz, 1.5-mm double amplitude
10 to 55 Hz, 1.5-mm double amplitude
Shock resistance
Destruction:
Malfunction:
1,000 m/s2 (Approx. 100 G)
200 m/s2 (Approx. 20 G)
Life expectancy
Mechanical:
Electrical:
20,000,000 operations min. at 18,000 operations/hr
Minimum permissible load
(reference value: see note 5)
• 300,000 operations min. (100,000 operations min. for Fully sealed Type)
at 1,200 operations/hr under resistive load of 10 A at 250 VAC;
• 100,000 operations min. under resistive load of 15 A at 110 VAC for high-capacity models
• 100,000 operations min. at 1,200 operations/hr under resistive load of 10 A at 30 VDC
5 VDC, 100 mA
Ambient temperature
Operating: -25°C to 70°C (with no icing or condensation)
Ambient humidity
Operating: 5% to 85%
Weight
Approx. 8 g (for TP model: Approx. 9.6 g)
Note: 1.
2.
3.
4.
5.
The data shown above are initial values.
Measurement conditions: 5 VDC, 1 A, voltage drop method.
Measurement conditions: The value in parentheses indicates the operate time for high-sensitivity types.
Measurement conditions: Measured at the same points as the dielectric strength using a 500-VDC ohmmeter.
This value is for a switching frequency of 120 operations/minute. (P level: λ60 = 0.1 x 10-5 operations)
■ Approved Standards
• The following UL-, CSA-, and EN/TÜV-certifying ratings differ from the performance characteristics of the individual models.
UL Recognized
(File No. E41515) - - Ambient Temp. = 40°C
EN Standard/TÜV Certificated:
EN61810-1 (Certification No. R50030053)
Model
No. of
poles
Coil
rating
No. of
operations
Model
No. of
poles
Coil
rating
G5CA
1
5 to
15 A, 125 VAC
100 VDC (General purpose)
10 A, 250 VAC
(General purpose)
10 A, 30 VDC
(Resistive)
100,000
G5CA
1
3, 5, 6,
15 A, 125 VAC
12, 24, 48 (cosφ = 1.0)
VDC
15 A, 250 VAC
(cosφ = 1.0)
Contact rating
Contact rating
No. of
operations
100,000
10 A, 30 VDC
L
(–
= 0 ms)
R
CSA Certified
(File No. LR31928)
Model
No. of
poles
Coil
rating
Contact rating
G5CA
1
5 to
15 A, 125 VAC
100 VDC (General purpose)
10 A, 250 VAC
(General purpose)
10 A, 30 VDC
(Resistive)
No. of
operations
100,000
PCB Relay
G5CA
187
Engineering Data
AC resistive load AC resistive load
30 G5CA-1A-E
G5CA-1A
15
AC inductive
load
G5CA-1A-E
(cos φ=0.4)
10
7
5
3
DC resistive load
G5CA-1A
G5CA-1A-E
1
0.7
0.5
500
300
250-VAC resistive load
100
70
50
3
5 7 10
Must-operate/must-release voltage (%)
30-VDC resistive load
140
60
1
0
2
4
6
8
10
12
14 16
Switching current (A)
Y
30
40
50
60
70
80 90
Ambient temperature (˚C)
Unit: m/s2
1,000 min.
Z
No. of samples: 10
Measured value: The value at which
malfunction occurs
in the contact when
the contact is
subjected to shock
three times each in
six directions for
three axes.
2
Standard:
200 m/s
200
200
400
X
Z'
1,000 min.
min.
X'
1,000 min.
600
800
1,000 min.
20
20
400
max.
20
1,000 min.
600
min.
40
0
800
1,000 min.
X
X
60
Continuous max.
permissile voltage (15 A)
Malfunction Shock
max.
0
150
80
Must-operate voltage
Must-release voltage
80
−20
Continuous max.
permissile voltage (10 A)
160
100
3
30 50 100
300 500 1,000
Switching voltage (V)
Sample: G5CA-1A DC
No. of samples: 5
0
−40
180
130
Operating Temperature vs.
Must-operate/Must-release Voltage
100
200
120
0.1
1
110-VAC resistive load
30
10
7
5
DC inductive load
AC inductive
G5CA-1A
load
G5CA-1A-E
G5CA-1A
(L/R=7 ms)
(cos φ=0.4)
0.3
Ambient Temperature vs.
Maximum Coil Voltage
Maximum coil voltage (%)
50
Electrical Service Life
Service Life (× 104 operation)
Switching current (A)
Maximum Switching Capacity
Shock direction
X
X'
Y
Y'
40
60
80
Ambient temperature (˚C)
Z
Z'
Y'
Note: The "maximum voltage" is the maximum
voltage that can be applied to the relay coil,
but, not continously.
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Mounting Holes (PCB)
(BOTTOM VIEW)
Tolerance: ±0.1 mm
G5CA-1A(-E)
G5CA-1A4(-H)
22 max.
(21.9)*
2.54
16 max.
(15.9)*
Terminal Arrangement/
Internal Connections
(BOTTOM VIEW)
Two, 1 dia. hole
2.54
11 max.
(10.9)*
1
2
12.7
3.5
4
1.6
0.6
10.16
7.62
0.3
* Average value
188
PCB Relay
G5CA
3
0.4
(No coil polarity)
12.7
Two, 1 dia.
elliptic holes
2
10.16
17.78
Note: Orientation marks are
indicated as follows:
Mounting Holes
(BOTTOM VIEW)
Tolerance: ±0.1 mm
G5CA-1A-TP-E
25.1max.
(24.9)*
4.8
22.1max.
(21.9)*
10˚±1˚ 0.5
1.3 dia.
Terminal Arrangement/
Internal Connections
(BOTTOM VIEW)
1.8 Four, 1.2 dia.
elliptic holes
Two, 1 dia.
4
1
3.2
6.35
3
13.3
11
(10.9)*
14.25
17.78
(TOP VIEW)
6.25
4.9
2
3.6
0.3
1.35
0.3
16.1
5
* Average value
0.5
14.25
0.6
1.6
16.1
1
5
21.1
17.78
(BOTTOM VIEW)
(No coil polarity)
Precautions
■ Precautions for Correct Use
Installation
Charged Terminals
Make sure that sufficient space is provided between relays when
installing two or more relays side by side to facilitate heat dissipation.
Insufficient heat dissipation may result in the relay malfunctioning.
The section marked with dotted circles (indicated by arrows) in the
following diagram includes the charged terminals of the relay. When
the relay is mounted on a PCB, make sure that there are no metal
patterns on the section of the PCB facing the portion of the relay
shaded in the following diagram.
.
.
Pitch:
2.54 mm × 4 min.
between terminals
Charged
terminals
12.7
Pitch: 2.54 mm × 3 min. between terminals
8
Quick-connect Terminal Connections
• Do not pass current through the PCB of the load contact terminals
(quick-connect terminals).
• The terminals are compatible with Faston receptacle #187 and are
suitable for positive-lock mounting.
Use only Faston terminals with the specified numbers. Select leads
for connecting Faston receptacles with wire diameters that are
within the allowable range for the load current. Do not apply excessive force to the terminals when mounting or dismounting the Faston receptacle.
Insert and remove terminals carefully one at a time. Do not insert
terminals on an angle, or insert/remove multiple terminals at the
same time.
The following positive-lock connectors made by AMP are recommended. Contact the manufacturer directly for details on connectors including availability.
6.5
0.18
Other Precautions
• The G5CA is a power relay designed for applications switching
power loads such as heaters in electric household appliances. Do
not use the G5CA to switch micro loads less than 100 mA, such as
in signal applications.
• Use fully sealed models if the relays will require washing. Flux-protection models may malfunction or the relay's performance may be
otherwise adversely affected if cleaning fluid enters the relay.
.
Type
Receptacle terminals Positive housing
(see note)
#187 terminals AMP 170330-1
(width: 4.75 mm) (170324-1)
AMP 170331-1
(170325-1)
AMP 170332-1
(170326-1)
AMP 172074-1 (natural
color)
AMP 172074-4 (yellow)
AMP 172074-5 (green)
AMP 172074-6 (blue)
Note: The numbers shown in parentheses are for air-feeding.
PCB Relay
G5CA
189
MEMO
190
PCB Relay
G5CA
Omron Electronic Components, LLC
Terms and Conditions of Sales
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(a) Terms:
These terms and conditions
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Omron Electronic Components LLC and its subsidiaries
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OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE
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possible use of any Product, nor to imply that any use listed may be suitable for any
Product:
(a) Outdoor use, use involving potential chemical contamination or electrical
interference.
(b) Use in consumer Products or any use in significant quantities.
(c) Energy control systems, combustion systems, railroad systems, aviation systems,
medical equipment, amusement machines, vehicles, safety equipment, and
installations subject to separate industry or government regulations.
(d) Systems, machines, and equipment that could present a risk to life or property.
3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY
SELLER.
5. Programmable Products: Seller shall not be responsible for the Buyer's programming of
a programmable Product.
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and does not constitute a warranty. It may represent the result of Seller's test conditions,
and the users must correlate it to actual application requirements.
4. Change In Specifications: Product specifications and descriptions may be changed at
any time based on improvements or other reasons. It is Seller’s practice to change part
numbers when published ratings or features are changed, or when significant
engineering changes are made. However, some specifications of the Product may be
changed without any notice.
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has been carefully checked and is believed to be accurate; however, no responsibility is
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VI. MISCELLANEOUS
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5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall
not invalidate any other provision.
PCB Relay
G5CA
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in
Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use.
Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer
shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given:
(i) Outdoor use, uses involving potential chemical contamination or electrical
interference, or conditions or uses not described in this document.
(ii) Energy control systems, combustion systems, railroad systems, aviation
systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government
regulations.
(iii) Use in consumer products or any use in significant quantities.
(iv) Systems, machines and equipment that could present a risk to life or
property. Please know and observe all prohibitions of use applicable to this
product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT
THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE
INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
3. Performance Data. Performance data given in this publication is provided as
a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to
Seller's Warranty and Limitations of Liability.
4. Change in Specifications. Product specifications and accessories may be
changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed,
or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for
your application. Please consult with your Seller representative at any time to
confirm actual specifications of purchased Product.
5. Errors and Omissions. The information in this publication has been carefully
checked and is believed to be accurate; however, no responsibility is assumed
for clerical, typographical or proofreading errors, or omissions.
6. RoHS Compliance. Where indicated, our products currently comply, to the
best of our knowledge as of the date of this publication, with the requirements
of the European Union's Directive on the Restriction of certain Hazardous
Substances ("RoHS"), although the requirements of RoHS do not take effect
until July 2006. These requirements may be subject to change. Please consult
our website for current information.
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website
at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
Global - http://www.omron.com
USA - http://www.components.omron.com
847-882-2288
Cat. No. X301-E-1
PCB Relay
06/09
G5CA
Specifications subject to change without notice
Printed in USA