Aluminum electrolytic capacitors Snap-in capacitors Series/Type: B43540 Date: December 2006 EPCOS AG 2007. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Snap-in capacitors B43540 Outstanding ripple current 85 °C Long-life grade capacitors Applications Frequency converters Professional power supplies in industrial electronics and in data processing equipment Switch-mode power supplies in entertainment electronics Features Long useful life High reliability Outstanding ripple current capability Extremely improved performance at high frequencies Outstanding low ESR at operating conditions above 50 °C High CV product, compact Optimized internal thermal resistance Different case sizes available for each capacitance value Voltage derating (0.93 VR) enables 105 °C operation, more details available upon request Construction Charge/discharge-proof, polar Aluminum case, fully insulated Snap-in solder pins to hold component in place on PC-board Minus pole marking on case surface Minus pole not insulated from case Overload protection by safety vent on the case wall Terminals Standard version with 2 terminals, 2 lengths available: 6.3 and 4.5 mm 3 terminals to ensure correct insertion: length 4.5 mm Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 16 B43540 Outstanding ripple current 85 °C Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 200 ... 450 V DC 1.15 VR (for VR ≤ 250 V DC) 1.10 VR (for VR ≥ 400 V DC) 68 ... 2200 µF ±20% M Leakage current Ileak (5 min, 20 °C) Self-inductance ESL Approx. 20 nH Useful life 85 °C, VR, IAC,R 40 °C, VR, 1.15 IAC,R > 10000 h > 250000 h Voltage endurance test 85 °C, VR 5000 h Requirements: ∆C/C ≤ ±30% of initial value ESR ≤ 3 times initial specified limit Ileak ≤ initial specified limit Post test requirements: ∆C/C ≤ ±10% of initial value ESR ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit Vibration resistance test To IEC 60068-2-6, test Fc: Displacement amplitude 0.35 mm, frequency range 10 Hz ... 55 Hz, acceleration max. 5 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. IEC climatic category To IEC 60068-1: VR ≤ 400 V DC: 40/085/56 (40 °C/+85 °C/56 days damp heat test) VR = 450 V DC: 25/085/56 (25 °C/+85 °C/56 days damp heat test) Detail specification Sectional specification Similar to CECC 30301-811 IEC 60384-4 Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 16 B43540 Outstanding ripple current 85 °C Dimensional drawings Snap-in terminals, length 6.3 ±1 mm. Also available in a shorter version with a length of 4.5 1 mm. For packing mode and ordering example see next page. Snap-in capacitors are also available with 3 terminals (length 4.5 1 mm). For packing mode and ordering example see next page. Dimensions (mm) d +1 l ±2 25 25 25 30 25 35 25 40 25 45 25 50 25 55 Dimensions (mm) d +1 l ±2 30 25 30 30 30 35 30 40 30 45 30 50 30 55 35 25 35 30 35 35 35 40 35 45 35 50 35 55 Approx weight(g) Packing units (pcs.) 13 17 19 22 25 29 32 130 130 130 130 130 130 130 Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 16 Approx weight(g) Packing units (pcs.) 17 23 29 36 41 46 53 22 29 36 41 56 70 81 80 80 80 80 80 80 80 60 60 60 60 60 60 60 B43540 Outstanding ripple current 85 °C Packing of snap-in capacitors For ecological reasons the packing is pure cardboard. Components can be withdrawn (in full or in part) in the correct position for insertion. Ordering codes for terminal styles Snap-in capacitors Terminal versions Identification in 3rd block of ordering code Standard terminals (6.3 ±1) mm M000 Short terminals (4.5 1) mm M007 3 terminals (4.5 1) mm M002 Ordering examples: B43540A5107M007 B43540A5107M002 } } snap-in capacitor with short terminals snap-in capacitor with 3 terminals Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 16 B43540 Outstanding ripple current 85 °C Overview of available types VR (V DC) 200 250 400 450 Case dimensions d × l (mm) CR (µF) 68 25 × 25 82 25 × 30 100 25 × 25 25 × 30 30 × 25 120 25 × 30 25 × 35 30 × 30 150 25 × 35 30 × 25 25 × 35 30 × 30 35 × 25 180 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 35 × 30 220 25 × 40 30 × 30 35 × 30 25 × 50 30 × 40 35 × 30 25 × 25 25 × 45 30 × 35 35 × 30 25 × 55 30 × 40 35 × 35 270 330 25 × 25 25 × 30 25 × 55 30 × 45 35 × 35 30 × 50 35 × 40 390 25 × 30 30 × 25 25 × 35 30 × 25 30 × 45 35 × 35 30 × 55 35 × 45 470 25 × 30 30 × 25 25 × 35 30 × 30 30 × 50 35 × 45 35 × 50 560 25 × 35 30 × 30 25 × 40 30 × 30 35 × 25 35 × 50 35 × 55 680 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 35 × 30 35 × 55 820 25 × 45 30 × 35 35 × 30 25 × 55 30 × 40 35 × 35 Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 16 B43540 Outstanding ripple current 85 °C VR (V DC) 200 250 400 450 Case dimensions d × l (mm) CR (µF) 1000 25 × 50 30 × 40 35 × 35 30 × 45 35 × 35 1200 30 × 45 35 × 35 30 × 55 35 × 40 1500 30 × 50 35 × 40 35 × 50 1800 35 × 45 35 × 55 2200 35 × 55 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 16 B43540 Outstanding ripple current 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 200 V DC 330 25 × 25 390 25 × 30 390 30 × 25 470 25 × 30 470 30 × 25 560 25 × 35 560 30 × 30 680 25 × 40 680 30 × 30 680 35 × 25 820 25 × 45 820 30 × 35 820 35 × 30 1000 25 × 50 1000 30 × 40 1000 35 × 35 1200 30 × 45 1200 35 × 35 1500 30 × 50 1500 35 × 40 1800 35 × 45 2200 35 × 55 VR = 250 V DC 270 25 × 25 330 25 × 30 390 25 × 35 390 30 × 25 470 25 × 35 470 30 × 30 560 25 × 40 560 30 × 30 560 35 × 25 IAC,max 100 Hz 60 °C A IAC,R1) 100 Hz 85 °C A Ordering code (composition see below) 340 290 290 240 240 200 200 170 170 170 140 140 140 120 120 120 100 100 75 75 65 55 3.11 3.55 3.69 3.90 4.05 4.43 4.62 5.06 5.10 5.07 5.73 5.82 6.32 6.51 7.24 7.26 8.18 7.95 9.41 9.20 10.3 12.1 1.59 1.81 1.88 1.99 2.06 2.26 2.36 2.58 2.60 2.58 2.92 2.97 3.22 3.32 3.69 3.70 4.17 4.05 4.80 4.69 5.30 6.17 B43540A2337M00* B43540A2397M00* B43540B2397M00* B43540A2477M00* B43540B2477M00* B43540A2567M00* B43540B2567M00* B43540A2687M00* B43540B2687M00* B43540C2687M00* B43540A2827M00* B43540B2827M00* B43540C2827M00* B43540A2108M00* B43540B2108M00* B43540C2108M00* B43540A2128M00* B43540B2128M00* B43540A2158M00* B43540B2158M00* B43540A2188M00* B43540A2228M00* 420 340 290 290 240 240 200 200 200 2.99 3.46 3.92 3.91 4.30 4.49 4.87 4.90 4.95 1.52 1.76 2.00 1.99 2.19 2.29 2.48 2.50 2.52 B43540E2277M00* B43540E2337M00* B43540E2397M00* B43540F2397M00* B43540E2477M00* B43540F2477M00* B43540E2567M00* B43540F2567M00* B43540G2567M00* ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ 250 210 210 180 180 150 150 120 120 120 100 100 100 85 85 85 70 70 55 55 45 40 450 380 380 310 310 260 260 220 220 220 180 180 180 150 150 150 130 130 100 100 85 70 310 250 210 210 180 180 150 150 150 540 450 380 380 310 310 260 260 260 Composition of ordering code * = Terminal style 0 = snap-in standard terminals (6.3 ±1) mm 2 = snap-in 3 terminals (4.5 1) mm 7 = snap-in short terminals (4.5 1) mm 1) 120-Hz conversion factor of ripple current: IAC (120 Hz) = 1.03 IAC (100 Hz) Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 16 B43540 Outstanding ripple current 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 250 V DC 680 25 × 45 680 30 × 35 680 35 × 30 820 25 × 55 820 30 × 40 820 35 × 35 1000 30 × 45 1000 35 × 35 1200 30 × 55 1200 35 × 40 1500 35 × 50 1800 35 × 55 VR = 400 V DC 100 25 × 25 120 25 × 30 150 25 × 35 150 30 × 25 180 25 × 40 180 30 × 30 180 35 × 25 220 25 × 40 220 30 × 30 220 35 × 30 270 25 × 45 270 30 × 35 270 35 × 30 330 25 × 55 330 30 × 45 330 35 × 35 390 30 × 45 IAC,max 100 Hz 60 °C A IAC,R2) 100 Hz 85 °C A Ordering code (composition see below) 170 170 170 140 140 140 120 120 100 100 75 65 5.54 5.62 6.08 6.42 6.81 6.93 7.76 7.66 8.97 8.68 10.2 11.5 2.82 2.87 3.10 3.27 3.47 3.54 3.96 3.90 4.58 4.43 5.25 5.89 B43540E2687M00* B43540F2687M00* B43540G2687M00* B43540E2827M00* B43540F2827M00* B43540G2827M00* B43540E2108M00* B43540F2108M00* B43540E2128M00* B43540F2128M00* B43540E2158M00* B43540E2188M00* 980 720 570 660 480 480 480 450 450 390 370 370 320 300 260 260 260 2.04 2.34 2.73 2.72 3.10 3.12 3.14 3.43 3.45 3.86 3.92 3.98 4.28 4.58 5.01 4.92 5.45 1.04 1.19 1.39 1.39 1.58 1.59 1.60 1.75 1.76 1.97 2.00 2.03 2.18 2.33 2.55 2.51 2.78 B43540A9107M00* B43540A9127M00* B43540A9157M00* B43540B9157M00* B43540A9187M00* B43540B9187M00* B43540C9187M00* B43540A9227M00* B43540B9227M00* B43540C9227M00* B43540A9277M00* B43540B9277M00* B43540C9277M00* B43540C9337M00* B43540A9337M00* B43540B9337M00* B43540A9397M00* ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ 120 120 120 100 100 100 85 85 70 70 55 45 220 220 220 180 180 180 150 150 130 130 100 85 730 530 420 490 350 350 350 330 330 290 270 270 230 220 190 190 190 1280 930 740 850 620 620 620 580 580 510 480 480 420 390 340 340 330 Composition of ordering code * = Terminal style 0 = snap-in standard terminals (6.3 ±1) mm 2 = snap-in 3 terminals (4.5 1) mm 7 = snap-in short terminals (4.5 1) mm 2) 120-Hz conversion factor of ripple current: IAC (120 Hz) = 1.03 IAC (100 Hz) Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 16 B43540 Outstanding ripple current 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 400 V DC 390 35 × 35 470 30 × 50 470 35 × 45 560 35 × 50 680 35 × 55 VR = 450 V DC 68 25 × 25 82 25 × 30 100 25 × 30 100 30 × 25 120 25 × 35 120 30 × 30 150 25 × 35 150 30 × 30 150 35 × 25 180 25 × 45 180 30 × 35 180 35 × 30 220 25 × 50 220 30 × 40 220 35 × 30 270 25 × 55 270 30 × 40 270 35 × 35 330 30 × 50 330 35 × 40 390 30 × 55 390 35 × 45 470 35 × 50 560 35 × 55 IAC,R3) 100 Hz 85 °C A Ordering code (composition see below) 5.35 6.15 6.26 7.03 7.94 2.72 3.14 3.19 3.58 4.05 B43540B9397M00* B43540A9477M00* B43540B9477M00* B43540A9567M00* B43540A9687M00* 1.56 1.80 1.99 2.07 2.27 2.37 2.54 2.65 2.67 2.97 3.02 3.32 3.38 3.76 3.68 3.85 4.17 4.23 4.89 4.84 5.45 5.43 6.17 6.86 0.80 0.92 1.01 1.05 1.16 1.21 1.29 1.35 1.36 1.51 1.54 1.69 1.72 1.92 1.87 1.96 2.12 2.16 2.49 2.47 2.78 2.77 3.15 3.50 B43540A5686M00* B43540A5826M00* B43540A5107M00* B43540B5107M00* B43540A5127M00* B43540B5127M00* B43540A5157M00* B43540B5157M00* B43540C5157M00* B43540A5187M00* B43540B5187M00* B43540C5187M00* B43540A5227M00* B43540B5227M00* B43540C5227M00* B43540C5277M00* B43540A5277M00* B43540B5277M00* B43540A5337M00* B43540B5337M00* B43540B5397M00* B43540A5397M00* B43540A5477M00* B43540A5567M00* ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A 190 150 130 110 95 330 280 240 200 170 260 210 190 160 130 1600 1320 1090 1090 900 900 830 720 720 600 600 600 490 490 490 460 460 400 330 330 320 280 230 220 2800 2320 1900 1900 1590 1590 1460 1270 1270 1060 1060 1060 870 870 870 810 810 710 580 580 560 490 410 390 2240 1860 1520 1520 1270 1270 1170 1020 1020 850 850 850 700 700 700 650 650 570 470 470 450 390 330 320 Composition of ordering code * = Terminal style 0 = snap-in standard terminals (6.3 ±1) mm 2 = snap-in 3 terminals (4.5 1) mm 7 = snap-in short terminals (4.5 1) mm 3) 120-Hz conversion factor of ripple current: IAC (120 Hz) = 1.03 IAC (100 Hz) Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 16 B43540 Outstanding ripple current 85 °C Useful life depending on ambient temperature TA under ripple current operating conditions1) Frequency factor of permissible ripple current IAC versus frequency f 1) Frequency characteristics of ESR Typical behavior Refer to chapter "General technical information, 5.3 Calculation of useful life" for an explanation on how to interpret the useful life graphs. Please read Cautions and warnings and Important notes at the end of this document. Page 11 of 16 B43540 Outstanding ripple current 85 °C Impedance Z versus frequency f Typical behavior at 20 °C Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 16 B43540 Outstanding ripple current 85 °C Cautions and warnings Personal safety The electrolytes used by EPCOS have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. However, the amount of dangerous materials used in our products has been limited to an absolute minimum. Nevertheless, the following rules should be observed when handling Al electrolytic capacitors: Any escaping electrolyte should not come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected parts immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 16 B43540 Outstanding ripple current 85 °C Product safety The table below summarize the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not exceed the upper category temperatur. Upper category temperature Maintenance Mounting position of screw terminal capacitors Mounting of single-ended capacitors Robustness of terminals Soldering Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not mount the capacitor with the terminals (safety vent) upside down. Reference Chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 7.2 "Maximum permissible operating temperature" 10 "Maintenance" 11.1. "Mounting positions of capacitors with screw terminals" The internal structure of single-ended capacitors 11.4 might be damaged if excessive force is applied to "Mounting the lead wires. considerations for Avoid any compressive, tensile or flexural stress. single-ended capacitors" Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. The following maximum tightening torques must 11.3 not be exceeded when connecting screw "Mounting torques" terminals: M5: 2 Nm M6: 2.5 Nm Do not exceed the specified time or temperature 11.5 limits during soldering. "Soldering" Please read Cautions and warnings and Important notes at the end of this document. Page 14 of 16 B43540 Outstanding ripple current 85 °C Topic Soldering, cleaning agents Passive flammability Active flammability Safety information Reference Chapter "General technical information" Do not allow halogenated hydrocarbons to come 11.6 into contact with aluminum electrolytic capacitors. "Cleaning agents" Avoid external energy, such as fire or electricity. 8.1 "Passive flammability" Avoid overload of the capacitors. 8.2 "Active flammability" Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 15 of 16 Reference Chapter "Capacitors with screw terminals" "Screw terminals accessories" Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of passive electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of a passive electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of a passive electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as “hazardous”). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, EPCOS-JONES, BAOKE, Alu-X, CeraDiode, CSSP, MLSC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMID, SIOV, SIP5D, SIP5K, UltraCap, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 16 of 16