MIL-C-5015 Type Firewall Connectors Washing, fuel spillage, and atmospheric variations are responsible for the development of firewall connectors that combine moisture resistance with fireproof characteristics. The CA-KE series provide enviornmental resistance to meet the moisture problems as well as emergency fire conditions defined by MIL-C-5015. CA-KE connectors are fully interchangeable and intermateable with other 5015 type of connectors. In order to maintain the moisture seal and fire resistance, however, they must mate with corresponding CA-KE connectors. CA-KE BUSHING ENDBELL CERAMIC CONTACT RETAINING RING O-RING FERRULE O-RING RESILIENT GROMMET Continous opserating temperature of +177˚C (+350˚F) - crimp contacts. Moisture resistant connector for use with sealable wires. Modifications of MS31**K configuration. Performance and Material Specifications MATERIALS FINISHES Shell - Steel Shell - Olive drab over cadmium plate Insulator - Glass-filled epoxy or glass-filled Contacts - Sliver Plate Accesory Hardware - Olive drab over cadmium plate melamine Contacts - Copper alloy Grommet and O Ring - Fuel-resistant silicone rubber MECHANICAL FEATURES Accessory Hardware - Steel Shell Size - In sixteenths of an inch Coupling - Threaded Contact Arrangements - See pages 216-217 ELECTRICAL DATA Number of Contacts - 1 thru 47 How to Order CA 00 KE 24 28 S SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE SERIES PREFIX CA SHELL STYLE 00 - Wall mounting receptacle (without conduit threads) 06 - Straight plug (without conduit threads) 3100 - Wall mounting receptacle 3106 - Straight plug CLASS KE - Environment-resistant firewall connector SHELL SIZE 8S to 36 CONTACT ARRANGEMENT See pages 216-217. CONTACT TYPE P for pin; S for socket Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 206 MIL-C-5015 Type Firewall Connectors CA-KE Wall Mounting Receptacle CA00KE L POLARIZING KEY +_.005 M R (TYP) K O DIA. S (TYP.) T DIA. Part Number A THREAD + _.005 FERRULE EXTRACTION GROOVE B A Thread B K L M O R CA00KE8S-*† 1/2-28UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .531 (13.49) 5.94 (15.09) .875 (22.22) S .150 (3.81) T CA00KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) • CA00KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 1.781 (45.24) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) CA00KE12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .781 (19.84) .812 (20.62) 1.094 (27.79) .150 (3.81) CA00KE14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .906 (23.01) .906 (23.01) 1.188 (30.18) .150 (3.81) CA00KE16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) CA00KE16-*† 1-20UNEF-2A .625 (15.88) .078 (1.98) 2.094 (53.19) .766 (19.46) 1.031 (29.36) .969 (24.62) 1.281 (32.54) .150 (3.81) CA00KE18-*† 1-1/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.156 (29.36) 1.062 (26.97) 1.375 (34.92) .177 (4.50) CA00KE20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.344 (34.14) 1.156 (29.36) 1.500 (38.10) .177 (4.50) CA00KE22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .828 (21.03) 1.406 (35.71) 1.250 (31.75) 1.625 (41.28) .177 (4.50) CA00KE24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .828 (21.03) 1.625 (41.28) 1.375 (34.92) 1.750 (44.45) .177 (4.50) CA00KE28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .891 (22.63) 1.781 (45.24) 1.562 (39.67) 2.000 (50.80) .177 (4.50) CA00KE32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .891 (22.63) 2.031 (51.59) 1.750 (44.45) 2.250 (57.15) .209 (5.31) CA00KE36-*† 2-1/4-16UNS-2A .625 (15.88) .094 (2.39) 2.250 (57.15) .891 (22.63) 2.281 (57.94) 1.938 (49.23) 2.500 (63.50) .209 (5.31) • Receptacles in size 10SL are available with pin inserts only. * Add contact arrangement. See pages 216-217. † Add contact type: P - pin; S - socket. Straight Plug (Without Conduit Threads) CA06KE L POLARIZING GROOVE A THREAD J Q DIA. O DIA. FERRULE EXTRACTION GROOVE J L O CA06KE8S-*† Part Number 1/2-28UNEF-2B A Thread .531 (13.49) 1.687 (42.85) .531 (13.49) .828 (21.03) Q .969 (24.62) CA06KE10S-*† 5/8-24UNEF-2B .531 (13.49) 1.687 (42.85) .687 (17.45) • CA06KE10S-*† 5/8-24UNEF-2B .531 (13.49) 1.687 (42.85) .781 (19.84) .969 (24.62) CA06KE12S-*† 3/4-20UNEF-2B .531 (13.49) 1.687 (42.85) .781 (19.84) 1.047 (26.59) CA06KE14S-*† 7/8-20UNEF-2B .531 (13.49) 1.687 (42.85) .906 (23.01) 1.125 (28.58) CA06KE16S-*† 1-20UNEF-2B .531 (13.49) 1.687 (42.85) 1.031 (26.19) 1.250 (31.75) CA06KE16-*† 1-20UNEF-2B .719 (18.26) 2.094 (53.19) 1.031 (26.19) 1.250 (31.75) CA06KE18-*† 1-1/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.156 (29.36) 1.344 (34.14) CA06KE20-*† 1-1/4-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.344 (34.14) 1.484 (37.69) CA06KE22-*† 1-3/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.406 (35.71) 1.609 (40.87) CA06KE24-*† 1-1/2-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.625 (41.28) 1.734 (44.04) CA06KE28-*† 1-3/4-18UNS-2B .719 (18.26) 2.250 (57.15) 1.781 (45.24) 1.984 (50.39) CA06KE32-*† 2-18UNS-2B .719 (18.26) 2.250 (57.15) 2.031 (51.59) 2.234 (56.74) CA06KE36-*† 2-1/4-16UNS-2B .719 (18.26) 2.250 (57.15) 2.281 (57.94) 2.484 (63.09) † Add contact type: P - pin; S - socket. • Plugs in size 10SL are available with socket inserts only. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. * Add contact arrangement. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 207 MIL-C-5015 Type Firewall Connectors CA-KE Wall Mounting Receptacle CA3100KE L POLARIZING KEY +_.005 M R (TYP) K V THREAD O DIA. S (TYP.) + _.005 A THREAD T DIA. Part Number CA3100KE8S-*† A Thread B R W S V Thread T W B K L M O 1/2-28UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .531 (13.49) .594 (15.09) .875 (22.22) .150 (3.81) 1/2-28UNEF-2A .375 (9.52) CA3100KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) 1/2-24UNEF-2A .375 (9.52) • CA3100KE10Sl-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .781 (19.84) .719 (18.26) 1.000 (25.40) .150 (3.81) 5/8-24UNEF-2A .375 (9.52) CA3100KE12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .781 (19.84) .812 (20.62) 1.094 (27.79) .150 (3.81) 5/8-20UNEF-2A .375 (9.52) CA3100KE14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .906 (23.01) .906 (23.01) 1.188 (30.18) .150 (3.81) 3/4-20UNEF-2A .375 (9.52) CA3100KE16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) CA3100KE16-*† 1-20UNEF-2A .625 (15.88) .078 (1.98) 2.188 (55.58) .766 (19.46) 1.031 (29.36) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) CA3100KE18-*† 1-1/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.156 (29.36) 1.062 (26.97) 1.375 (34.92) .177 (4.50) 1-20UNEF-2A .375 (9.52) CA3100KE20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .766 (19.46) 1.344 (34.14) 1.156 (29.36) 1.500 (38.10) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.406 (35.71) 1.250 (31.75) 1.625 (41.28) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.625 (41.28) 1.375 (34.92) 1.750 (44.45) .177 (4.50) 1-7/16-18UNEF-2A .375 (9.52) CA3100KE28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 2.688 (68.28) .891 (22.63) 1.781 (45.24) 1.562 (39.67) 2.000 (50.80) .177 (4.50) 1-7/16-18UNS-2A .375 (9.52) CA3100KE32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 2.375 (60.32) .891 (22.63) 2.031 (51.59) 1.750 (44.45) 2.250 (57.15) .209 (5.31) 1-3/4-18UNS-2A .437 (11.10) CA3100KE36-*† 2-1/4-16UN-2A .625 (15.88) .094 (2.39) 2.438 (61.93) .891 (22.63) 2.281 (57.94) 1.938 (49.23) 2.500 (63.50) .209 (5.31) 2-18UNS-2A .500 (12.70) • Recptacles in size 10SL are available with pin inserts only. * Add contact arrangements. See pages 216-217. † Add contact type: P - pin; S - socket. Straight Plug CA3106KE L POLARIZING GROOVE A THREAD W J Q DIA. O DIA. V THREAD Part Number A Thread J L O Q CA3106KE8S-*† 1/2-28UNEF-2B .531 (13.49) 2.000 (50.80) .531 (13.49) .828 (21.03) 1/2-28UNEF-2A V Thread .375 (9.52) W CA3106KE10S-*† 5/8-24UNEF-2B .531 (13.49) 2.000 (50.80) .687 (17.45) .969 (24.62) 1/2-24UNEF-2A .375 (9.52) • CA3106KE10Sl-*† 5/8-24UNEF-2B .531 (13.49) 2.000 (50.80) .781 (19.84) .969 (24.62) 5/8-24UNEF-2A .375 (9.52) CA3106KE12S-*† 3/4-20UNEF-2B .531 (13.49) 2.000 (50.80) .781 (19.84) 1.047 (26.59) 5/8-20UNEF-2A .375 (9.52) CA3106KE14S-*† 7/8-20UNEF-2B .531 (13.49) 2.000 (50.80) .906 (23.01) 1.125 (28.58) 3/4-20UNEF-2A .375 (9.52) CA3106KE16S-*† 1-20UNEF-2B .531 (13.49) 2.000 (50.80) 1.031 (26.19) 1.250 (31.75) 7/8-20UNEF-2A .375 (9.52) CA3106KE16-*† 1-20UNEF-2B .719 (18.26) 2.188 (55.58) 1.031 (26.19) 1.250 (31.75) 7/8-20UNEF-2A .375 (9.52) CA3106KE18-*† 1-1/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.156 (29.36) 1.344 (34.14) 1-20UNEF-2A .375 (9.52) CA3106KE20-*† 1-1/4-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.344 (34.14) 1.484 (37.69) 1-3/16-18UNEF-2A .375 (9.52) CA3106KE22-*† 1-3/8-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.406 (35.71) 1.609 (40.87) 1-3/16-18UNEF-2A .375 (9.52) CA3106KE24-*† 1-1/2-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.625 (41.28) 1.734 (44.04) 1-7/16-18UNEF-2A .375 (9.52) CA3106KE28-*† 1-3/4-18UNS-2B .719 (18.26) 2.688 (68.28) 1.781 (45.24) 1.984 (50.39) 1-7/16-18UNF-2A .375 (9.52) CA3106KE32-*† 2-18UNS-2B .719 (18.26) 2.375 (60.32) 2.031 (51.59) 2.234 (56.74) 1-3/4-18UNS-2A .437 (11.10) CA3106KE36-*† 2-1/4-16UNS-2B .719 (18.26) 2.438 (61.93) 2.81 (57.94) 2.484 (63.09) 2-18UNS-2A .500 (12.70) † Add contact type: P - pin; S - socket. • Plugs in size 10SL are available with socket inserts only. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. * Add contact arrangement. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 208 MIL-C-5015 Type Firewall Connectors CA-KE Assembly Instructions 1. *2. 3. 4. 5. 6. Disassemble the connector. See Figure 1 for component parts relationship for reassembly after wiring. Remove ceramic retaining ring from contact by sliding the retaining ring back, compressing the bushing until the ring can be slipped away from the contact (see Figure 2). Crimp pin or socket contact to wire. Slip endbell or ferrule retaining nut (whicheveer is used) over wire bundel (see Figure 3). Slip ferrule over wire bundle (see Figure 3). Push contact (pin or socket ) thru rear of grommet and rear insulator. (Note that the contact is inserted into the end of the grommet that shows the layout identification.) Contact should extend sufficiently to accomplish Step 7. 7. 8. 9. 10. 11. 12. After the wired contacts have been inserted thru the rear insulator and grommet, install the ceramic contact retaining ring (Figure 2). Slip on the small diameter of the contact (diameter B). Push the ceramic ring up and onto the larger diameter of the contact (diameter A). The ceramic ring should then be in place. The rubber bushing (which is already on the contact) compresses to allow this assembly, and also keeps the ceramic ring in place after assembly. Seat each contact individually in rear insulator (see Figure 4), Pulling rear insulator so it is tight against the grommet. Assemble front insulator onto engaging end of contacts. Slide ferrule down wire bundle over grommet, making sure that grommet is lubricated per assembly drawing (see Figure 4). Insert this assembly into shell or barrel (whichever is applicable) being careful to polarize correctly. Slide endbell or ferrule retaining nut down wire bundle and screw onto shell/barrel. When properly assembled the layout identification will be visible. Fig. 1 CERAMIC RETAINING RING RUBBER BUSHING CONTACT ENDBELL O RING FERRULE BARRIER MUST BE TOWARD REAR OF CONNECTOR GROMMET REAR INSULATOR FRONT INSULATOR SHELL Fig. 2 DIAMETER A DIAMETER B CERAMIC RETAINING RING SILICONE BUSHING CERAMIC RETAINING RING CERAMIC RING IN PLACE Fig. 3 O RING CONTACT REAR INSULATOR GROMMET FERRULE ENDBELL OR FURRULE RETAINING NUT Fig. 4 FRONT INSULATOR REAR INSULATOR FERRULE AFTER ATTACHING CONTACT RETAINING RING AND BUSHING SEAT CONTACT IN REAR INSULATOR C' BORE BY PULLING EACH INDIVIDUAL WIRE IN INDICATED DIRECTION. PULL *NOTE: For CA-KE Assembly it is not neccessary to remove the ceramic retaining ring used on size 16 and 12 contacts for CA-KE providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica ring must be removed if using the crimp tools. LAYOUT IDENTIFICATION ON THIS SURFACE GROMMET When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before crimping. RING RETAINER BUSHING CONTACT CONTACT CONTAINING RETAINING Contacts, Crimp Tools, Contact Part Numbers Contact Assembly Kit With Retaining Ring and Bushing Contacts and Crimp Tools Part Number Wire Accomm. Crimp Tool 16 Pin/8S-16S Contact Size 030-1133-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-2 Locator Crimp Head* - 16 Pin/8S-16S Contact Size Kit Part Number 038586-0000 16 Pin/12-36 030-1082-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-9 - 16 Pin/12-36 038588-0000 16 Socket/8S-16S 031-0731-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-2 - 16 Socket/8S-16S 038587-0000 16 Socket/12-36 031-0706-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-11 - 16 Socket/12-36 038589-0000 12 Pin 030-1134-000 12-14 M22520/1-01 or MS3191-1 TH118 Turret/L12-3191-5 - 12 Pin 038590-0000 12 Socket 031-0732-000 12-14 M22520/1-01 or MS3191-1 TH118 Turret/L12-3191-1 - 12 Socket 038591-0000 8 Pin 030-1135-000 8 CBT600B or CBT600 CCHP8-7 CCH8-1 8 Pin 038592-0000 8 Socket 031-0733-000 8 CBT600B or CBT600 CCHP8-7 CCH8-1 8 Socket 038593-0000 4 Pin 030-1212-000 4 CBT600B or CBT600 CCHP4-7 CCH4-1 4 Pin 038594-0000 4 Socket 031-0770-000 4 CBT600B or CBT600 CCHP4-7 CCH4-1 4 Socket 038595-0000 0 Pin 030-1734-000 0 6BT600B CCHP0-7 CCH0-1 0 Pin 031-1176-000 0 Socket 031-0975-000 0 6BT600B CCHP0-7 CCH0-1 0 Socket 031-1177-000 * Crimp heads are applicable for contact sizes 8, 4, and 0. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 209