ca_A1-A163.qxd:Layout 1 2/9/11 7:48 PM Page 1 ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 118 CA-KE MIL-DTL-5015 Type Firewall Connectors Circular A Washing, fuel spillage, and atmospheric variations are responsible for the development of firewall connectors that combine moisture resistance with fireproof characteristics. The CA-KE series provide environmental resistance to meet the moisture problems as well as emergency fire conditions defined by MIL-DTL5015. CA-KE connectors are fully interchangeable and intermateable with other 5015 type of connectors. In order to maintain the moisture seal and fire resistance, however, they must mate with corresponding CA-KE connectors. BUSHING ENDBELL CERAMIC CONTACT RETAINING RIND O-RING FERRULE O-RING RESILIENT GROMMET Continuous operating temperature of +177º C (+350º F) - crimp contacts. Moisture resistant connector for use with sealable wires. Modifications of MS31**K configuration. Performance and Material Specifications MATERIALS FINISHES Shell - Steel Shell - Olive drab over cadmium plate Insulator - Glass-filled epoxy or glass-filled melamine Contacts - Silver plate Contacts - Copper alloy Accessory Hardware - Olive drab over cadmium plate Grommet and O Ring - Fuel-resistant silicone rubber Accessory Hardware - Steel MECHANICAL FEATURES Shell Size - In sixteenths of an inch Coupling - Threaded Contact Arrangements - See page A-127 ELECTRICAL DATA Number of Contacts - 1 thru 47 How to Order CA 00 KE 24 28 S SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE SERIES PREFIX CA SHELL STYLE 00 - Wall mounting receptacle (without conduit threads) 06 - Straight plug (without conduit threads) 3100 - Wall mounting receptacle 3106 - Straight plug CLASS KE - Environment-resistant firewall connector SHELL SIZE 8S to 36 CONTACT ARRANGEMENT See page A-127 CONTACT TYPE P for Pin; S for Socket Dimensions shown in inches (mm) Specifications and dimensions subject to change A-118 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 119 CA-KE MIL-DTL-5015 Type Firewall Connectors Wall Mounting Receptacle CA00KE L POLARIZING KEY ±.005 M R (TYP.) A K T DIA. A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UNS-2A B .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) • Receptacles in size 10SL are available with pin inserts only K .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.60) .063 (1.90) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .094 (2.39) L 1.687 (42.85) 1.687 (42.85) 1.781 (45.24) 1.687 (42.85) 1.687 (42.85) 1.687 (42.85) 2.094 (53.19) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) 2.250 (57.15) .578 .578 .578 .578 .578 .578 .766 .766 .766 .828 .828 .891 .891 .891 M (14.68) (14.68) (14.68) (14.68) (14.68) (14.68) (19.46) (19.46) (19.46) (21.03) (21.03) (22.63) (22.63) (22.63) FERRULE EXTRACTION GROOVE B A THREAD ±.005 Part Number CA00KE8S-*† CA00KE10S-*† • CA00KE10S-*† CA00KE12S-*† CA00KE14S-*† CA00KE16S-*† CA00KE16-*† CA00KE18-*† CA00KE20-*† CA00KE22-*† CA00KE24-*† CA00KE28-*† CA00KE32-*† CA00KE36-*† Circular O DIA. S (TYP.) O .531 (13.49) .687 (17.45) .687 (17.45) .781 (19.84) .906 (23.01) 1.031 (26.19) 1.031 (26.19) 1.156 (29.36) 1.344 (34.14) 1.406 (35.71) 1.625 (41.28) 1.781 (45.24) 2.031 (51.59) 2.281 (57.94) R .594 (15.09) .719 (18.26) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.62) .969 (24.62) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.562 (39.67) 1.750 (44.45) 1.938 (49.23) S .875 (22.22) 1.000 (25.40) 1.000 (25.40) 1.094 (27.79) 1.188 (30.18) 1.281 (32.54) 1.281 (32.54) 1.375 (34.92) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 2.000 (50.80) 2.250 (57.15) 2.500 (63.50) .150 .150 .150 .150 .150 .150 .150 .117 .117 .117 .117 .117 .209 .209 T (3.81) (3.81) (3.81) (3.81) (3.81) (3.81) (3.81) (4.50) (4.50) (4.50) (4.50) (4.50) (5.31) (5.31) † Add contact type: P - pin; S - socket * Add contact arrangements. See page A-127. Straight Plug (without Conduit Threads) CA06KE L POLARIZING GROOVE A THREAD J Q DIA. O DIA. FERRULE EXTRACTION GROOVE Part Number CA06KE8S-*† CA06KE10S-*† • CA06KE10S-*† CA06KE12S-*† CA06KE14S-*† CA06KE16S-*† CA06KE16-*† CA06KE18-*† CA06KE20-*† CA06KE22-*† CA06KE24-*† CA06KE28-*† CA06KE32-*† CA06KE36-*† A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UNS-2B .531 .531 .531 .531 .531 .531 .719 .719 .719 .719 .719 .719 .719 .719 J (13.49) (13.49) (13.49) (13.49) (13.49) (13.49) (18.26) (18.26) (18.26) (18.26) (18.26) (18.26) (18.26) (18.26) 1.687 1.687 1.687 1.687 1.687 1.687 2.094 2.250 2.250 2.250 2.250 2.250 2.250 2.250 • Plugs in size 10SL are available with socket inserts only. * Add contact arrangements. See page A-127. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL,12 and 24; knurled configuration on all others. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-119 L (42.85) (42.85) (42.85) (42.85) (42.85) (42.85) (53.19) (57.15) (57.15) (57.15) (57.15) (57.15) (57.15) (57.15) O .531 (13.49) .687 (17.45) .781 (19.84) .781 (19.84) .906 (23.01) 1.031 (26.19) 1.031 (26.19) 1.156 (29.36) 1.344 (34.14) 1.406 (35.71) 1.625 (41.28) 1.781 (45.24) 2.031 (51.59) 2.281 (57.94) † Add contact type: P - pin; S - socket Q .828 (21.03) .969 (24.62) .969 (24.62) 1.047 (26.59) 1.125 (28.58) 1.250 (31.75) 1.250 (31.75) 1.344 (34.14) 1.484 (37.69) 1.609 (40.87) 1.734 (44.04) 1.984 (50.39) 2.234 (56.74) 2.484 (63.09) ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 120 CA-KE MIL-DTL-5015 Type Firewall Connectors Wall Mounting Receptacle L POLARIZING KEY CA3100KE ±.005 A M Circular R (TYP.) K V THREAD O DIA. S (TYP.) Part Number B A THREAD ±.005 T DIA. W A Thread B K L M O R S T V Thread W CA3100KE8S-*† 1/2-28UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .531 (13.49) .594 (15.09) .875 (22.22) .150 (3.81) 1/2-28UNEF-2A .375 (9.52) CA3100KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) 1/2-24UNEF-2A .375 (9.52) • CA3100KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) 5/8-24UNEF-2A .375 (9.52) CA3100KE12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .781 (19.84) .812 (20.62) 1.094 (27.79) .150 (3.81) 5/8-20UNEF-2A .375 (9.52) CA3100KE14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .906 (23.01) .906 (23.01) 1.188 (30.18) .150 (3.81) 3/4-20UNEF-2A .375 (9.52) CA3100KE16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.90) 2.000 (50.80) .578 (14.68) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) CA3100KE16-*† 1-20UNEF-2A .625 (15.88) .078 (1.98) 2.188 (55.58) .766 (19.46) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) CA3100KE18-*† 1-1/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.156 (29.36) 1.062 (26.97) 1.375 (34.92) .177 (4.50) 1-20UNEF-2A .375 (9.52) CA3100KE20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .766 (19.46) 1.344 (34.14) 1.156 (29.36) 1.500 (38.10) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.406 (35.71) 1.250 (31.75) 1.625 (41.28) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.625 (41.28) 1.375 (34.92) 1.750 (44.45) .177 (4.50) 1-7/16-18UNEF-2A .375 (9.52) CA3100KE28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 2.688 (68.28) .891 (22.63) 1.781 (45.24) 1.562 (39.67) 2.000 (50.80) .177 (4.50) 1-7/16-18UNS-2A .375 (9.52) CA3100KE32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 2.375 (60.32) .891 (22.63) 2.031 (51.59) 1.750 (44.45) 2.250 (57.15) .209 (5.31) 1-3/4-18UNS-2A .437 (11.10) CA3100KE36-*† 2-1/4-16UNS-2A .625 (15.88) .094 (2.39) 2.438 (61.93) .891 (22.63) 2.281 (57.94) 1.938 (49.23) 2.500 (63.50) .209 (5.31) 2-18UNS-2A .500(12.70) • Receptacles in size 10SL are available with pin inserts only. * Add contact arrangements. See page A-127. † Add contact type: P - pin; S - socket Straight Plug CA3106KE L POLARIZING GROOVE A THREAD W J Q DIA. O DIA. V THREAD Part Number CA3106KE8S-*† CA3106KE10S-*† • CA3106KE10S-*† CA3106KE12S-*† CA3106KE14S-*† CA3106KE16S-*† CA3106KE16-*† CA3106KE18-*† CA3106KE20-*† CA3106KE22-*† CA3106KE24-*† CA3106KE28-*† CA3106KE32-*† CA3106KE36-*† A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UNS-2B • Plugs in size 10SL are available with socket inserts only. .531 .531 .531 .531 .531 .531 .719 .719 .719 .719 .719 .719 .719 .719 J (13.49) (13.49) (13.49) (13.49) (13.49) (13.49) (18.26) (18.26) (18.26) (18.26) (18.26) (18.26) (18.26) (18.26) 2.000 2.000 2.000 2.000 2.000 2.000 2.188 2.250 2.313 2.313 2.313 2.688 2.375 2.438 L (50.80) (50.80) (50.80) (50.80) (50.80) (50.80) (55.58) (57.15) (58.75) (58.75) (58.75) (68.28) (60.32) (61.93) O .531 (13.49) .687 (17.45) .781 (19.84) .781 (19.84) .906 (23.01) 1.031 (26.19) 1.031 (26.19) 1.156 (29.36) 1.344 (34.14) 1.406 (35.71) 1.625 (41.28) 1.781 (45.24) 2.031 (51.59) 2.281 (57.94) * Add contact arrangements. See page A-127. Q .828 (21.03) .969 (24.62) .969 (24.62) 1.047 (26.59) 1.125 (28.58) 1.250 (31.75) 1.250 (31.75) 1.344 (34.14) 1.484 (37.69) 1.609 (40.87) 1.734 (44.04) 1.984 (50.39) 2.234 (56.74) 2.484 (63.09) V Thread 1/2-28UNEF-2A 1/2-24UNEF-2A 5/8-24UNEF-2A 5/8-20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-3/16-18UNEF-2A 1-3/16-18UNEF-2A 1-7/16-18UNEF-2A 1-7/16-18UNF-2A 1-3/4-18UNS-2A 2-18UNS-2A W .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .437 (11.10) .500 (12.70) † Add contact type: P - pin; S - socket NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL,12 and 24; knurled configuration on all others. Dimensions shown in inches (mm) Specifications and dimensions subject to change A-120 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 121 CA-KE MIL-DTL-5015 Type Firewall Connectors Assembly Instructions accomplish Step 7. 7. After the wired contacts have been inserted thru the rear insulator and grommet, install the ceramic contact retaining ring (Figure 2). Slip on the small diameter of the contact (diameter B). Push the ceramic ring up and onto the larger diameter of the contact (diameter A). The ceramic ring should then be in place. The rubber bushing (which is already on the contact) compresses to allow this assembly, and also keeps the ceramic ring in place after assembly. 8. Set each contact individually in rear insulator (see Figure 4), pulling rear insulator so it is tight against the grommet 9. Assemble front insulator onto engaging end of contacts. 10. Slide ferrule down wire bundle over grommet, making sure that grommet is lubricated per assembly drawing (see Figure 4). 11. Insert this assembly into shell or barrel (whichever is applicable) being careful to polarize correctly. 12. Slide endbell or ferrule retaining nut down wire bundle and screw onto shell/barrel. When properly assembled the layout identification will be visible. A Circular 1. Disassemble the connector. See Figure 1 for component parts relationship for reassembly after wiring. 2. Remove ceramic retaining ring from contact by sliding the retaining ring back, compressing the bushing until the ring can be slipped away from he contact (Figure 2). 3. Crimp pin or socket contact to wire. 4. Slip endbell or ferrule retaining nut (whichever is used) over wire bundle (see Figure 3). 5. Slip ferrule over wire bundle (see Figure 3). 6. Push contact (pin or socket) thru rear of grommet and rear insulator. (Note that the contact is insert-ed into the end of the grommet that shows the layout identification.) Contact should extend sufficiently to *Note: for CA-KE Assembly it is not necessary to remove the ceramic retaining ring used on size 16 and 12 contacts for CA-KE providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica ring must be removed if using the crimping tools. When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before crimping. Contacts, Crimp Tools, Contact Part Numbers Contacts and Crimp Tools Contact Size 16 Pin/8S-16S 16 Pin//12-36 16 Socket/8S-16S 16 Socket/12-36 12 Pin 12 Socket 8 Pin 8 Socket 4 Pin 4 Socket 0 Pin 0 Socket Part Number 030-1133-000 030-1082-000 031-0731-000 031-0706-000 030-1134-000 031-0732-000 030-1135-000 031-0733-000 030-1212-000 031-0770-000 030-1734-000 031-0975-000 Wire Accomm. 16-18-20 16-18-20 16-18-20 16-18-20 12-14 12-14 8 8 4 4 0 0 Crimp Tool M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 M22520/1-01 or MS3191-1 CBT600B or CBT600 CBT600B or CBT600 CBT600B or CBT600 CBT600B or CBT600 6BT600B 6BT600B Locator Crimp Head* TH118 Turret/L16-3191-2 — TH118 Turret/L16-3191-9 — TH118 Turret/L16-3191-2 — TH118 Turret/L16-3191-11 — TH118 Turret/L12-3191-5 — TH118 Turret/L12-3191-1 — CCHP8-7 CCH8-1 CCHP8-7 CCH8-1 CCHP4-7 CCH4-1 CCHP4-7 CCH4-1 CCHP0-7 CCH0-1 CCHP0-7 CCH0-1 * Applicable for contact sizes 8, 4, and 0. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-121 Contact Size 16 Pin/8S-16S 16 Pin/12-36 16 Socket/8S-16S 16 Socket/12-36 12 Pin 12 Socket 8 Pin 8 Socket 4 Pin 4 Socket 0 Pin 0 Socket Kit Part Number 038586-0000 038588-0000 038587-0000 038589-0000 038590-0000 038591-0000 038592-0000 038593-0000 038594-0000 038595-0000 031-1176-000 031-1177-000