SEMTECH SC192

SC192
Synchronous Buck Converter
with Integrated Power Devices
POWER MANAGEMENT
Description
Features
‹ 2.7V to 7V Input Range
‹ Output Adjustable from 0.75V to Vin
‹ Fixed Frequency or PSAVE for Maximum
The SC192 is a synchronous step-down converter with
integrated power devices designed for battery operated
systems. The internal power switches reduce system
size and cost. In addition, an efficiency of 95% can be
achieved for significant line and load ranges. The SC192
is designed for single-cell Li-Ion battery applications, but
also performs well in fixed 3.3V or 5V input circuits.
‹
‹
‹
‹
The SC192 has a flexible clocking scheme. It can be ‹
synchronized to an external oscillator, fixed to the inter- ‹
nal oscillator, or allowed to modulate the frequency dur- ‹
ing light loads (PSAVE) for maximum battery life, by the ‹
method called pulse frequency modulation (PFM). Shutdown places the switches in a high impedance state and
turns off all control circuitry to achieve a typical quiescent current of 0.1μA.
Efficiency Over Wide Load Current Range
700mA Guaranteed Output Current
No Schottky Diode Required
35μA Quiescent Current
100% Duty Cycle in Dropout
95% Efficiency
Fast Transient Response
Over Temperature Protection
Space-saving Micro Lead-Frame Package
MLPD-10 3x3
Applications
‹
‹
‹
‹
‹
Line and load regulation is to +/-0.5% of the output voltage. The internal MOSFET switches provide >1A peak
current to provide a DC output of at least 700mA.
Grounding the ILIM pin reduces the current limit by half.
Cell Phones
Cordless Phones
Notebook and Subnotebook Computers
PDAs and Mobile Communicators
1 Li-Ion or 3 NiMH/NiCd Powered Devices
The SC192 can achieve 100% duty cycle for excellent
low dropout performance and comes in a tiny MLPD-10,
3 x 3 package having a maximum height of 1mm.
Typical Application Circuit
SC192
L1
Vin = 2.7V to 7V
1
C1
8
VIN
C5
EN
R1
5
ADJ
6
Vout = 0.75V to Vin
9
LX
C6
ILIM
R2
PGND
2
BP
10
7
SYNC/PWM
C3
3
Revision 8, March 26, 2007
GND
4
COMP
1
R8
C4
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SC192
POWER MANAGEMENT
Absolute Maximum Ratings
PRELIMINARY
Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters
specified in the Electrical Characteristics section is not implied.
Parameter
Symbol
Maximum
Units
V IN
-0.3toto7.5
7
-0.3
V
VSYNC
-0.3toto7.5
7
-0.3
V
V EN
-0.3toto7.5
7
-0.3
V
VPGDN
-0.3 to 0.3
V
LX Voltage
V LX
-1 to VIN +1
V
ILIM Voltage
V IL IM
-0.3 to VIN + 0.3
V
ADJ Voltage
VADJ
-0.3 to VIN + 0.3
V
VCOMP
-0.3 to VIN + 0.3
V
BP Voltage
V BP
VIN - 0.3 to VIN + 0.3
V
Thermal Impedance Junction to Ambient
θJA
*57
Output Shor t Circuit to GN D
tSC
Continuous
s
LX Current
IL X
+1.6
A
T LE A D
240
260
°
TS
-65 to +160
°
V IN i n p u t
SYN C/PWM Input
E N In p u t
PGN D to GN D
COMP Voltage
Peak IR Reflow Temperature
SC192IMLTR (Soldering) 10s - 30s
SC192IMLTRT (Soldering) 20s - 40s
Storage Temperature
C/W
°
C
C
* Tied to PCB with 1 square inch, 2 ounce copper.
Note: This device is ESD sensitive. Use of ESD handling precautions is required.
Electrical Characteristics
Unless otherwise noted: VIN = 3.6V, SYNC/PWM = VIN, ILIM = VIN, EN = VIN, TA =-40 to 85°C. Typical values are at TA = +25°C.
Parameter
Symbol
Conditions
Min
Typ
Max
Units
57.5
V
VIN
2.7
ADJ Regulation Voltage
V AD J
0.731
0.75
0.769
V
ADJ Input Current
IADJ
-50
0
50
nA
Output Voltage Adjust Range
VOUT
V AD J
VIN
V
Line Regulation
REGLINE
-0.5
+0.5
%
Load Regulation(1)
REGLOAD
Peak Inductor Current =
0 to 700mA
0
0.6
%
P-Channel On Resistance
RDSP
ILX = 200mA
0.3
Ω
N-Channel On Resistance
RDSN
ILX = 200mA
0.4
Ω
Input Voltage Range
© 2007 Semtech Corp.
ADJ = 0.75V
2
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SC192
POWER MANAGEMENT
Electrical Characteristics Cont.
Unless otherwise noted: VIN = 3.6V, SYNC/PWM = VIN, ILIM = VIN, EN = VIN, TA =-40 to 85°C. Typical values are at TA = +25°C.
Parameter
P-Channel Current Limit
N -Channel Current Limit
Symbol
Conditions
Min
Typ
Ma x
Units
I L IM ( P )
ILIM = GN D
420
600
780
mA
I L I M = V IN
840
1200
1560
mA
SYN C/PWM = GN D, PSAVE Mode
45
105
165
mA
-320
-420
-520
mA
35
50
μA
I L IM ( N )
Quiescent current
IQ
SYN C/PWM = GN D, PSAVE Mode
Shutdown Current
ISD
EN = 0, LX = Open, TA = 25°C
1
μA
LX leakage Current PMOS
ILXP
VIN = 5.5V, LX = 0V, EN = 0V
1
μA
LX leakage Current N MOS
ILXN
VIN = 5.5V, LX = 5.5V, EN = 0V
Oscillator Frequency
fOSC
650
SYN C Frequency Range
fSYNC
Duty Cycle Range
D
UVLO Threshold
V UV L
UVLO Hysteresis
VUVLHYS
SYN C/PWM = GN D, PSAVE Mode
-20
μA
830
kHz
500
1000
kHz
20
100
%
2.65
V
2.35
750
2.5
50
Thermal Shutdown
mV
C
160
Logic Input High
V IH
EN , SYN C/PWM, ILIM
Logic Input Low
V IL
EN , SYN C/PWM, ILIM
Logic Input Current High
I IH
EN , SYN C/PWM, ILIM
Logic Input Current Low
I IL
EN , SYN C/PWM, ILIM
°
2
V
0.8
V
-2
2
μA
-2
2
μA
Notes:
(1) Load regulation limits are specified from 0 to 700mA. This specification is calculated based on parameters measured individually and is not a
tested parameter. See the load regulation limit graph on page 13 for more detailed view of performance.
© 2007 Semtech Corp.
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SC192
POWER MANAGEMENT
Pin Configuration
PRELIMINARY
Ordering Information
DEVICE(1)
PACKAGE
SC192IMLTR
TOP VIEW
VIN
1
BP
2
9 LX
GND
3
8 EN
COMP
4
ADJ
5
10 PGND
T
MLPD-10 3x3
SC192IMLTRT(2)
SC192EVB
Evaluation Board
Note:
(1) Only available in tape and reel packaging. A reel contains
3000 devices.
(2) Lead free product. This product is fully WEEE and RoHS
compliant.
7 SYNC/PWM
6 ILIM
MLPD-10: 3X3 10 LEAD
Pin Descriptions
Pin #
Pin Name
Pin Function
1
V IN
Input power supply voltage; this input goes directly to the internal MOSFET switches.
2
BP
Bypass capacitor pin; an external capacitor combined with an internal resistor provides a
filtered supply voltage for the internal control circuitry. Connect a 0.1uF capacitor from BP to
ground.
3
GN D
4
COMP
5
ADJ
Output adjust pin; connect to a resistor divider to set the output voltage.
6
I L IM
Digital current limit select input. Connect ILIM to GN D for 0.6A current; connect ILIM to VIN for
1.2A current limit.
7
SYN C/PWM
8
EN
Enable digital input; a high input enables the SC192 a low disables the device and reduces
quiescent current to 0.1uA. In shutdown, LX becomes high impedance.
9
LX
Inductor connection to the switching FETs.
10
PGN D
T
Thermal Pad
© 2007 Semtech Corp.
Analog ground.
Compensation pin for the error amplifier.
Oscillator synchronization input. Tie to VIN for forced PWM mode, GN D to enable power save
mode, or an external clock signal for frequency synchronization.
Power Ground.
Pad for heatsinking purposes. Connect to ground plane using multiple vias. N ot connected
internally.
4
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SC192
POWER MANAGEMENT
Block Diagram
VIN
BP
-
ILIM
V
Plimit
amp
+
+
SYNC/
PWM
-
Current
amp
OSC and slope
generation
-
COMP
Control
logic
LX
PWM
comp
+
PGND
ADJ
Error
amp
+
V
750mV
+
-
Nlimit
comp
EN
GND
© 2007 Semtech Corp.
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SC192
POWER MANAGEMENT
Description
PRELIMINARY
Forced PWM
If SYNC/PWM is DC high, the forced PWM mode is enabled. This ensures that the switching frequency of the
converter is maintained over the full range of output
loads. This means that the current reversal threshold of
the NMOS is changed to a negative value and the 100%
duty cycle and power save modes are also disabled.
Description
The SC192 step-down, pulse-width-modulated (PWM),
DC-DC converter has an adjustable output range from
0.75V to the input voltage. The device has an internal
synchronous rectifier and does not require a schottky
diode on the LX pin.
At moderate to heavy loads, the converter operates in
the PWM mode with a fixed frequency of 750kHz. At light
loads the converter enters the power save mode by
modulating the frequency, pulse-frequency-modulation
(PFM) which achieves high efficiency under light load
conditions.
100% Duty-Cycle Operation
Normally the control loop constrains the duty cycle of
the converter with minimum on and off times, but if the
output voltage droops to the lower power-save threshold and the ON time is not terminated by the PWM comparator or PMOS current limit, then the next PMOS on
time is allowed to extend until either the PWM comparator or PMOS current limit trips. This is then followed by a
minimum off time. This maximum on time/minimum off
time is allowed to continue until the upper power-save
threshold is reached. This allows the part to go into a
dropout mode of operation if the input supply collapses
down to the output voltage. If this happens, the output
voltage is equal to the input voltage minus the voltage
drop across the P-channel MOSFET.
Normal Mode
This is a standard fixed frequency current mode topology. The current feedback is through the PMOS current
path and is amplified and summed with the internal slope
compensation network and DC offset. The voltage feedback loop is through the resistor divider attached to the
ADJ pin. The transconductance error amplifier output is
the compensation (COMP) pin with the usual external
compensation network attached. The PWM COMP pin
closes the loop by comparing the summed current feedback and the COMP signal to determine the length of the
ON time. The period is set by the on-board oscillator or
external clock attached to the SYNC pin.
Soft Start
The soft start mode is enabled after every shutdown cycle
to limit inrush current from the battery. In conjunction
with the frequency foldback this controls the maximum
current during start-up. The PMOS current limit is stepped
from 25%, to 50%, to 75%, and then 100% by an internal 2ms timer. As soon as the part reaches regulation,
soft start mode is disabled.
Power Save Mode
If SYNC/PWM is DC low, power save mode is used at
light loads to improve efficiency. When the output current reaches a low enough level, the part goes into a
voltage hysteresis mode of operation. The current level
for this is set to be the current reversal protection on
the NMOS device. The output voltage is then allowed to
decay to a lower threshold with the part in a reduced
quiescent current (PSAVE) state. After this lower threshold is reached the part is reawoken to normal operation,
but with a current offset on the COMP pin to drive the
output voltage regulation point to be above an upper
threshold point. However the offset is removed once the
upper threshold is reached. If the load current is now
sufficiently large the part will return to normal regulation,
if not another PSAVE cycle will start.
Frequency Foldback
When the ADJ pin is low the output switching frequency
is folded back in several discrete steps to protect against
a short to GND on the output and improve inrush current control during start-up.
© 2007 Semtech Corp.
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SC192
POWER MANAGEMENT
Evaluation Board Schematic
VIN
R7
1k
TP7
EN
R5
100k
6
5
4
R6
1k
SW1
DIP
1
2
3
TP8
ILIM
TP1
VIN
TP4
LX
U1
1
VIN
2
TP3
COMP
3
4
5
C1
10uF
C3
0.1uF
C4
470pF
VIN
BP
PGND
LX
GND
EN
COMP SY NC
ADJ
ILIM
TP5
VOUT
10
L1
9
1.8V
10uH
8
7
C5
47pF
R1
442k
6
EN
SC192
R2
309k
R8
28k
C2
0.1uF
C6
22uF
TP6
SYNC
SY NC
R3
100k
TP2
GND
R4
100k
GND
© 2007 Semtech Corp.
7
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SC192
POWER MANAGEMENT
PRELIMINARY
Evaluation Board Gerber Plots
© 2007 Semtech Corp.
TOP COPPER
BOTTOM COPPER
TOP SILKSCREEN
BOTTOM SILKSCREEN
8
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SC192
POWER MANAGEMENT
Applications Information
Selecting Components
When selecting components for the an SC192 application the main factors are typically performance, size and cost.
For higher performance the designer will select higher values of input and output capacitors to reduce ripple
current and voltage. However, for an application that can tolerate higher ripple, less expensive and smaller components can be utilized. The schematics below show two possibilities. The first shows the use of 10μF capacitors on
the input and output with L1 = 10μH, while the second shows the use of smaller less expensive 4.7μF capacitors
and L1 = 4.7μH. The only circuit consideration for choosing one over the other is the compensation components C4
& R8. When these components are in place the values of R2 can be chosen for a given output voltage. The values
that should be used are indicated in Table 1 below. Using a different value for R1 is not advised since this will
change the loop characteristics and may cause the supply to become unstable. Any output voltage is achievable
using R1 of 442k and then selecting R2 to achieve the desired output voltage. The equation for VOUT is:
⎛ R1 ⎞
Vout = ⎜
+ 1⎟ • 0.75
⎝ R2 ⎠
Because the SC192 has external compensation the use of small inexpensive ceramic capacitors can be used for
the output capacitor allowing the designer greater flexibility.
1
VIN
2
3
4
5
C1
10uF
C3
0.1uF
VIN
BP
PGND
LX
GND
EN
COMP SY NC
ADJ
C4
470pF
ILIM
10
L1
9
VOUT
10uH
8
7
C5
47pF
R1
442k
6
C6
10uF
SC192
R2
R8
12k
1
VIN
2
3
4
5
C1
4.7uF
C3
0.1uF
C4
470pF
VIN
BP
PGND
LX
GND
EN
COMP SY NC
ADJ
ILIM
10
L1
9
VOUT
4.7uH
8
7
C5
47pF
R1
442k
6
C6
4.7uF
SC192
R2
R8
6.19k
© 2007 Semtech Corp.
9
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SC192
POWER MANAGEMENT
Applications Information Cont.
PRELIMINARY
TABLE 1
VOUT
R2
R2
3.3V
130k
2.5V
187k
1.8V
309k
1.5V
442k
1.0V
1.30M
C6 = Cout = 10uF
L1 = 10uH
C6 = Cout = 22uF
L1 = 10uH
C6 = Cout = 4.7uF
L1 = 4.7uH
C4 = 470pF
R8 = 12k
C4 = 470pF
R8 = 28k
C4 = 470pF
R8 = 6.19k
The plots below were taken at Vin = 3.6V, Vout = 1.8V, with the compensation components listed in Table 1.
The upper plot is LX, the middle plot is output voltage, the lower plot is the current transient of 0.1A to 0.6A
PSAVE, Cout = 20uF, Lout = 10uH
PWM, Cout = 20uF, Lout = 10uH
PSAVE, Cout = 10uF, Lout = 10uH
© 2007 Semtech Corp.
PWM, Cout = 10uF, Lout = 10uH
10
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SC192
POWER MANAGEMENT
Applications Information Cont.
PSAVE, Cout = 4.7uF, Lout = 4.7uH
PWM, Cout = 4.7uF, Lout = 4.7uH
Inductor Selection
The inductor values listed in Table 1 will work for nearly
all combinations of output current and output voltages.
After selecting 4.7uH or 10uH for the inductor value two
additional inductor parameters should be considered. The
current rating of the inductor and the DC resistance.
The DC resistance has a great impact on efficiency due
to copper losses. However, small inductors tend to have
higher DC resistance. Therefore a compromise between
size and efficiency will need to be made.
The inductor current must be chosen to prevent the inductor from saturation. The most conservative approach
would be to select an inductor with a saturation current
slightly above the maximum current capability of the
SC192 which is 1.56A peak current for ILIM = Vin or
780mA for ILIM = GND.
A more accurate design of the inductor would be to rate
the inductor for the maximum output current plus the
inductor ripple current that can be calculated as follows:
IL(MAX) = IO(MAX ) +
f = Switching frequency
L = Inductor Value
ΔIL= Peak-to-peak inductor ripple current
IL = Maximum inductor current
VOUT = Output voltage
VIN = Input voltage
COUT = Output Capacitance
IOUT = Output Current
IOUT(MAX) = Maximum DC Output Current
Output Capacitor Selection
Because the SC192 has external compensation available, low ESR ceramic capacitors can be used. This eliminates the need for bulky tantalum capacitors. Values for
the output capacitors in Table 1 will work for nearly all
combinations of output current and output voltages. The
equation for determining the size of the output capacitor in terms of minimizing the ripple voltage is given as
follows:
ΔIL
2
1
⎞
⎛
ΔVO = ΔIL • ⎜
+ ESR ⎟
⎠
⎝ 8 • COUT • f
⎛ VOUT ⎞
⎜ 1⎟
ΔIL = ⎜ VIN ⎟ • VOUT
⎜ L• f ⎟
⎜
⎟
⎝
⎠
© 2007 Semtech Corp.
Input Capacitor Selection
The input ripple current can be reduced with properly
selecting the input capacitor. Again, values for the input
capacitors in Table 1 will work for nearly all combinations of input current and output voltages. The input capacitor should be rated for the maximum input ripple
current calculated as:
11
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SC192
POWER MANAGEMENT
Applications Information Cont.
Load Regulation at Vin = 3.6V
0.45
IOUT
VIN
0.40
Load Regulation (%)
IRMS = VOUT • VIN - VOUT •
PRELIMINARY
The worst case RMS ripple current occurs at a duty cycle
of 0.5 and its value at that point is
IOUT
.
2
0.35
0.30
0.25
Vo = 1.8V
0.20
Vo = 2.5V
0.15
0.10
0.05
0.00
Ceramic capacitors are recommended for input capacitors because of their low ESR and high ripple current
capabilities. In addition, it is advised that the input capacitor be placed as close to the input pin of the IC as
possible.
1
20
40
60
80
100
200
300
400
500
600
Ouput Current (mA)
Efficiency at Vin = 5V
Efficiency (%)
Layout Considerations
PCB layout is of utmost importance because the switching frequency is 750kHz with peak currents over 1A. A
careful layout will avoid potential stability and EMI problems. Traces should be as wide and as short as possible.
Keep the input capacitor as close to the package as possible. This will help minimize large loop areas. Keep the
power ground and analog ground separated and tie the
two together at one common point. Notice the top copper Gerber plot (see Page 8), pin 3 and pin 10 are tied
together under the package. Be aware of the high current paths and avoid tying signal grounds to the high power
grounds where the signal paths might experience large
fluctuations in voltages as high currents pass though
copper traces.
100
95
90
85
80
75
70
65
60
Vo = 3.3V
1
10
30
50
70
90
200
400
600
Load Current (mA)
Efficiency at Vin = 3.6V
Efficiency (%)
100
95
Vo = 2.5V
90
Vo = 1.8V
85
80
1
10
30
50
70
90
200 400 600
Load Current (mA)
Line Regulation At Iout = 300mA
Line Regulation (%)
0.10
0.08
0.06
Vo = 1.8V
0.04
0.02
0.00
2.7
3.0
3.3
3.6
3.9
4.2
4.5
4.8
Input Voltage (Volts)
© 2007 Semtech Corp.
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SC192
POWER MANAGEMENT
Line Regulation at IOUT = 300mA
SC192 Load Regulation Limits
1.0
0.14
Load Regulation (%)
Line Regulation (%)
0.9
0.12
0.10
0.08
Vo = 2.5V
0.06
0.04
0.02
0.8
0.7
0.6
0.5
0.4
0.3
Load Reg Max
Load Reg Typ
Load Reg Min
0.2
0.1
0.00
3.3
3.5
3.7
3.9
4.1
4.3
4.5
4.7
0.0
4.9
0
0.2
Input Voltage (Volts)
0.4
0.6
0.8
1
1.2
Peak Inductor Current (Amps)
Oscillator Frequency vs Temperature Over VIN
Oscillator Frequency vs VIN Over Temperature
760
760
755
755
Vin = 2.7 V
Vin = 3.6V
Vin = 5.5V
745
740
750
Fosc (kHz)
Fosc (kHz)
750
735
730
745
735
730
725
725
720
720
715
715
710
Temp = -40C
Temp = 0C
Temp = 25C
Temp = 85C
Temp = 125C
740
710
-60
-40
-20
0
20
40
60
80
100
120
140
2
Temp (OC)
2.5
3
3.5
4
4.5
5
5.5
6
Vin (Volts)
Shutdown Current vs Temperature
Shutdown Current (µA)
0.9
0.8
0.7
0.6
0.5
Vin = 3.6V
0.4
0.3
0.2
0.1
0
-40
0
25
85
125
O
Temperature ( C)
© 2007 Semtech Corp.
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SC192
POWER MANAGEMENT
Outline Drawing - MLPD-10, 3 x 3
A
PRELIMINARY
E
DIMENSIONS
INCHES
MILLIMETERS
DIM
MIN NOM MAX MIN NOM MAX
B
A
A1
A2
b
C
D
E
e
L
N
aaa
bbb
E
PIN 1
INDICATOR
(LASER MARK)
.031
.039
.000
.002
(.008)
.007 .009 .011
.074 .079 .083
.042 .048 .052
.114 .118 .122
.020 BSC
.012 .016 .020
10
.003
.004
0.80
1.00
0.00
0.05
(0.20)
0.18 0.23 0.30
1.87 2.02 2.12
1.06 1.21 1.31
2.90 3.00 3.10
0.50 BSC
0.30 0.40 0.50
10
0.08
0.10
A
SEATING
PLANE
aaa C
A1
C
1
C
A2
2
LxN
D
N
e
bxN
bbb
C A B
NOTES:
1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES).
2. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS TERMINALS.
Marking Information
Top Marking
192
yyww
yy = two-digit year of manufacture
ww = two-digit week of manufacture
© 2007 Semtech Corp.
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SC192
POWER MANAGEMENT
Land Pattern - MLPD-10, 3 x 3
K
DIM
(C)
H
G
Y
X
Z
C
G
H
K
P
X
Y
Z
DIMENSIONS
INCHES
MILLIMETERS
(.112)
.075
.055
.087
.020
.012
.037
.150
(2.85)
1.90
1.40
2.20
0.50
0.30
0.95
3.80
P
NOTES:
1.
THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY.
CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR
COMPANY'S MANUFACTURING GUIDELINES ARE MET.
Contact Information
Semtech Corporation
Power Management Products Division
200 Flynn Road, Camarillo, CA 93012
Phone: (805)498-2111 FAX (805)498-3804
Visit us at: www.semtech.com
© 2007 Semtech Corp.
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