SC453 Portable, VID Programmed Single Phase Power Supply Controller POWER MANAGEMENT Description Features The SC453 IC is a single chip high-performance Hysteretic PWM controller. With its integrated SmartDriver™, it powers advanced graphics and core processors. It provides sleep mode and boot voltage support. Automatic "powersave" is present to prevent negative current flow in the low-side FET during light loading conditions saving even more power. The high side driver initially turns on with a weak drive to reduce ringing, EMI, and capacitive turn-on of the low side. High Speed Hysteretic Controller Single Phase Operation Selectable Analog or VID Controlled Sleep Setting 6 Bit VID programmable Output Integrated Drivers with Soft-High Side Turn-On Programmable Soft-Start Programmable Boot Voltage Programmable Sleep Voltage with Sleep Mode Under-Voltage Lockout on VCCA Over-voltage Protection on CORE Current Limit Protection on CORE Thermal Protection Power Good Flag with Blanking During VCORE Changes Automatic Power Save at Light Load TSSOP-28 Package A 6-bit DAC, accurate to 0.85%, sets the output voltage reference, and implements the 0.700V to 1.708V range required by the processor. The hysteretic converter uses a comparator without an error amplifier, and therefore provides the fastest possible transient response, while avoiding the stability issues inherent to classical PWM controllers. The DAC is externally slew rate limited to minimize transient currents and audible noise. The SC453 operates from 5VDC and also features softstart, an open-drain PWRGD signal with power good blanking, and an enable input. Programmable current limiting shuts down the SC453 after 32 current limit pulses. Applications Low Power Notebook and Laptop Computers Embedded Applications PowerStep IV™ and Smart Driver™ are trademarks of Semtech Corporation. Typical Application Circuit V5 VIN VCCA VCORE 0.700V-1.708V Smart Driver PWM Controller SC453 Single Phase Power Supply VID (5:0) August 25, 2006 VID Logic and DAC 1 www.semtech.com 1 12 13 14 VID2 VID1 VID0 VID2 VID1 VID0 PG_DEL 11 VID3 VID3 8 10 36.5K 2 VID4 1 HY S 7 6 9 33.2K 1 R5 PG# BOOTV VID4 2 R4 4 SLP 5 3 BST SLPV 2 1 TG DRN VID5 PG_DEL 54.9K 2 2 VID5 1nF R3 1 C10 PG# SLP EN VID0 VID1 VID2 VID3 VID4 VID5 HY S PG# BOOTV SLPV SLP BST TG DRN 2 SC453 U1 1 SS PG_DEL CORE DAC GND REFIN VCCA CLRF CMP CL EN PGND BG V5 15 16 17 18 19 20 21 22 23 24 25 26 27 28 BST_L SS CORE DAC VCCA CLRF CMP CL EN BG C21 15nF 1 2 1nF C23 1 2 1 2 1 2 270pF C11 DNP R10 1uF C9 330pF C22 1 2 10 R1 1 DNP 1 2 332 R12 330pF C12 R13 1 2 2 1nF +VCORE 2 1.8K C13 2 931 1 R8 R6 1.8K 2 1uF 1 R7 1 1 1 1 2 D1 Q3 4 4 IRF7821 MBR0530 IRF7832 1uF C6 2 1 2 2 1 R2 0 2 1 D 8 7 6 5 1 2 Q1 D 4 IRF7832 Q4 5 L1 1 3 0.5uH 3 2 1 +5V 8 7 6 5 3 2 1 4 1 4 2 6 10uF C3 D 1 4.7uF CSH 2 C14 IRF7821 10uF C2 2 8 7 6 5 C1 8 7 6 5 3 2 1 1 D Q2 10uF C4 2 MBRS140L D2 0.001 R9 1 2 1 2 3 2 1 2 1 + 1 2 330uF C15 10uF C5 1 1 2 + 10uF C7 0 R11 330uF C18 1 2 1 2 2 + 330uF C17 10uF +VCORE +V_IN C8 330uF 2 + C16 1 2 1 © 2006 Semtech Corp. 2 2 SC453 POWER MANAGEMENT Reference Design www.semtech.com SC453 POWER MANAGEMENT Absolute Maximum Ratings Exceeding the specifications below may result in permanent damage to the device or device malfunction. Operation outside of the parameters specified in the Electrical Characteristics section is not implied. Parameter Symbol Supply Voltages VCCA, V5 Conditions Min Max Units -0.3 7 V -0.3 VCCA +0.3 V 7 V 36 V 40 V -0.3 7 V VSLPV, V SLP, V VID [0.5], V DAC, V REFIN, Input and Output Voltages V CMP, V HYS, V CORE, V CL, V CLRF, V PG#, V BOOTV, V SS, V GND, V BG, V CLSET EN VEN BST to PGND Static -0.3 BST to PGND Transicent < 100ns BST to DRN DRN to PGND Static -2 30 V DRN to PGND Transient < 100ns -5 34 V -2 BST +0.3 V -0.3 0.3 V TG TSTG PGND to AGND Thermal Resistance Junction to Ambient θJA TSSOP-28 70 °C/W Thermal Resistance Junction to Case θJC TSSOP-28 20 °C/W Lead Temperature (Soldering) 10s TLEAD TSSOP-28 300 °C Peak IR Reflow Temperature 10 - 40s TPKG TSSOP-28 260 °C NOTES: (1) Calculated from package in still air, mounted to 3” x 4.5”, 4 layer FR4 PCB. (2) Tested according to JEDEC standard JESD22-A114-B. Electrical Characteristics Unless otherwise specified: VIN = 15V, VCCA = 5V, and V5 = 5V. Parameter Symbol Conditions Min Typ Max Units 25 V Supply (VIN, VCCA, V5) VIN Supply Voltage Range VIN 3.0 V5 Supply Voltage Range V5 4.3 5.0 6.0 V VCCA Voltage Range VCCA 4.5 5.0 6.0 V VCCA Quiescent Current ICCQ 10 μA © 2006 Semtech Corp. EN is low EN is high in UVLO 3 400 μA www.semtech.com SC453 POWER MANAGEMENT Electrical Characteristics (Cont.) Parameter VCCA Operating Current Symbol Conditions Min ICC Typ Max 5 Units mA Under-Voltage Lockout Circuits (VCCA, V5) Threshold (VCCA falling) VCCA Hysteresis Threshold (V5 falling) V5 Hysteresis VHCCA 3.47 VHYST CCA 3.70 3.93 190 VHV5 3.85 VHYST V5 4.00 V mV 4.25 210 V mV Fixed Over-Voltage Protection (CORE) Threshold (CORE Rising) VTH CORE 1.95 2.00 2.05 V FIXED Enable Input (EN) Input High ViH (EN) Input Low ViL (EN) 2 V 0.8 V VCORE Power Good Generator (PG_DEL, PG#) VDAC = 0.6 - 1.75V Core Input Threshold VTH CORE Note: during UVLO, the output level of this signal is undefined Upper Threshold 1.1× VDAC 1.15× VDAC Lower Threshold 0.86× VDAC 0.9× VDAC Hysteresis PG# Output Voltage VPG# Pulled up with external 680Ω resistor to VPULL-UP PG_DEL Output Voltage PG_DEL Delay (at start-up) © 2006 Semtech Corp. VPG_DEL 0.4 Either VCORE < 0.88*VDAC, or, VCORE > 1.12*VDAC 0.95× VPULL-UP EN is low or EN is high but UVLO condition 0.95× VPULL-UP VCORE = VDAC pulled-up with external 680Ω resistor to VPULL-UP 1.2V % 1 VCORE = VDAC V 0.95× VPULL-UP Either VCORE < 0.88*VDAC, or, VCORE > 1.12*VDAC 0.4 EN is low or EN is high but UVLO condition 0.8 Measured from PG# assertion 4 V 1007 V Clocks www.semtech.com SC453 POWER MANAGEMENT Electrical Characteristics (Cont.) Parameter Symbol Conditions Min Typ Max Discharge (sink) Current 5 10 Soft-Start transition 0 < TA < 85°C, - 40 < TA < 85° C 7.5 10.5 16 Sleep Exit, 0 < TA < 85°C 204 256 310 Sleep Exit, -40 < TA < 85°C 180 240 320 VID Transition, 0 < TA < 85°C 102 128 155 VID Transition, -40 < TA < 85°C 90 120 160 40 100 Units Soft-Start & DAC Slew (SS) Soft-Start/DAC Slew Current Note: SS cap is not discharged until EN goes low or UVLO cuts in. To enable the converter, SS has to drop below VSS_EN. Soft-Start Enable Threshold ISS VSS_EN mA μA mV DAC (VID [5:0]) VID Input Threshold ViH_VID 0.55 V ViL_VID DAC Output Voltage Accuracy VDAC_ERR 0.45 0° < TA < 85°C, VID [5:0] = 000000 "111111(1.708V" 0.812V) -0.85 +0.85 % -25°C < TA < 85°C, VID [5:0] = 000000 "111111 (1.708V" 0.700V) -2.0 +2.0 % |±3| % Boot Voltage (BOOTV) Input Voltage Offset VBOOTVVDAC BOOT Delay Time(1) TBOOT BOOTV = 1.2V 10 35 μs Sleep (SLP, SLPV) Input Voltage Offset SLP Logic Threshold VSLPV-VDAC SLPV = 0.8V ViH_SLP |±3| % 2 V ViL_SLP 0.8 CORE Comparator (CMP, REFIN, HYS) Input Bias Current IREFIN Input Voltage Offset VCMP VREFIN © 2006 Semtech Corp. VREFIN = 1.3V |±1.5| 5 |±2| μA |±3| mV www.semtech.com SC453 POWER MANAGEMENT Electrical Characteristics (Cont.) Parameter Symbol Conditions Min Typ Max VCMP < VREFIN -110 -100 -90 VCMP > VREFIN 90 100 110 VCMP < VREFIN -7 -10 -13 VCMP > VREFIN 7 10 13 VCMP < VREFIN -83 -73 -63 VCMP > VREFIN 63 73 83 Units CORE Comparator (CMP, REFIN, HYS) (Cont.) RHYS = 17K Hysteresis Setting Current SLP = low ICMP RHYS = 170K Hysteresis Setting Current SLP = high ISLP_ ICMP RHYS = 17K μA μA Current Limit Comparator (CL, CLRF, HYS) Input Bias Current Input Voltage Offset ICL VCL1, 2 = 1.3V VCL- VCLRF RHYS = 17K Current Limit Setting Current SLP = low ICLRF RHYS = 170K Current Limit Setting Current SLP = high ISLP_CLRF RHYS = 17K |±2| μA |±3| |±5| mV VCL < VCLRF 150 200 250 VCL > VCLRF 250 300 350 VCL < VCLRF 15 20 25 VCL > VCLRF 25 30 35 VCL < VCLRF 120 150 180 VCL > VCLRF 195 230 265 μA μA Zero-Crossing (Powersave) Comparators (CL, CORE) Offset VCL- VCORE |±5| mV High Side Driver (TG) Peak Output Current(1) Output Resistance Ipkh RSRC_TG 1.5 I = 100mA, VBST-VDRN = 5V A VDRN < 1V 4.2 VDRN > 1V 1 4 1.4 Ω RSINK_TG I = 100mA, VBST-VDRN = 5V 0.7 Rise Time(1) trTG CTG = 3nF, VBST-VDRN = 5V 60 ns Fall Time(1) tfTG CTG = 3nF, VBST-VDRN = 5V 36 ns © 2006 Semtech Corp. 6 Ω www.semtech.com SC453 POWER MANAGEMENT Electrical Characteristics (Cont.) Parameter Symbol Conditions Min Typ Max Units High Side Driver (Cont.) Propagation Delay TG Going High(1) tpdhTG CMP crossing REFIN to 10% point of TG, CTG = 3nF, BG = 0V 45 ns Propagation Delay TG Going Low(1) tpdlTG CMP crossing REFIN to 90% point of TG, CTG = 3nF 45 ns Shoot-thru Protection Delay Time(1) tspd 21 30 39 ns Low Side Driver (BG) Peak Output Current(1) Output Resistance Ipkl RSRC_BG 3 A 1.0 2.6 0.5 1.2 I = 100mA, V5 = 5V RSINK_BG Ω Rise Time(1) trBG CBG = 3nF, V5 = 5V 25 ns Fall Time(1) tfBG CTG = 3nF, V = 5V 15 ns Propagation Delay TG Going High(1) tpdhBG CMP crossing REFIN to 10% point of BG, CBG = 3nF, DRN = 0V 35 ns Propagation Delay TG Going Low(1) tpdlBG CMP crossing REFIN to 90% point of TG, CTG = 3nF, DRN = 0V 35 ns Notes: 1) Guaranteed by design. © 2006 Semtech Corp. 7 www.semtech.com SC453 POWER MANAGEMENT Pin Configuration Ordering Information Device Package Temp Range(TJ) SC453TSTRT TSSOP-28 -40°C to + 125°C TOP VIEW DRN 1 28 V5 TG 2 27 BG BST 3 26 PGND SLP 4 25 EN SLPV 5 24 CL BOOTV 6 23 CMP PG# 7 22 CLRF HYS 8 21 VCCA VID5 9 20 REFIN VID4 10 19 GND VID3 11 18 DAC VID2 12 17 CORE VID1 13 16 PG_DEL VID0 14 15 SS SC453EVB EVALUATION BOARD Notes: 1. Only available in tape and reel packaging. A reel contains 2500 devices. 2. Lead-free package compliant with J-STD-020B. Qualified to support maximum IR reflow temperature of 260°C for 30 seconds. 3. This device is ESD sensitive. Use of standard ESD handling precautions is required. 4. All parameters subject to change without notice. 5. Lead-free product. This product is fully WEEE and RoHS compliant. (28 Pin TSSOP) Pin Descriptions Pin# Pin Name 1 DRN 2 TG 3 BST Bootstrap pin. A capacitor is connected between BST and DRN pins to develop the floating bootstrap voltage for the high-side MOSFET. 4 SLP Sleep logic input signal. 5 SLPV 6 BOOTV 7 PG# Start clock indicator - open drain output. Active low. 8 HYS Core Comparator Hysteresis. Connect to ground thru an external resistor called RHYS. Hysteresis current is established by an internal VREF voltage, 1.7V, divided by RHYS. 9 VID5 VID most significant bit main controller voltage programming DAC input. 10 VID4 VID input. © 2006 Semtech Corp. Pin Function This pin connects to the junction of the switching and synchronous MOSFETs. Output gate drive for the switching (high-side) MOSFET. Connect this pin to VCCA to select "VID Sleep Mode". Otherwise, "SLPV Sleep Mode" is selected and the voltage on this pin sets the DAC output during sleep. The voltage on this pin sets the BOOT-Up voltage. 8 www.semtech.com SC453 POWER MANAGEMENT Pin Confi guration(Cont.) Descriptions Pin# Pin Name 11 VID3 VID input. 12 VID2 VID input. 13 VID1 VID input. 14 VID0 VID least significant bit main controller voltage programming DAC input. 15 SS 16 PG_DEL 17 CORE 18 DAC Main controller digital-to-analog output. 19 GND Analog ground. 20 REFIN Core Comparator reference input pin. Connect to DAC. 21 VCCA 5V supply for precision analog circuitry. 22 CLRF Current limit reference input pin 23 CMP Core Comparator input pin. 24 CL Current limit input pin. 25 EN Enable - active high. This is capable of accepting a 5.0V signal level. 26 PGND 27 BG Output drive for the synchronous (low-side) FET. 28 V5 5VDC supply for the driver. A capacitor should be connected from V5 to GND. © 2006 Semtech Corp. Pin Function Soft-start. An external cap defines the soft-start ramp. Delayed power good - open drain output. When the Main Converter Output approaches and stays within ± 14% of the VID_DAC setting, and the tCPU_PWRGD period has terminated. This signal is pulled high by an external resistor. Main CORE converter output feedback to the power good generator. A small RC filter should be used to filter out any HF component to prevent faulty trip condition. Power ground. Connect to the synchronous FET power ground. 9 www.semtech.com SC453 POWER MANAGEMENT Block Diagram ``` ` ` SLPV BOOTV SLP VID/SLPV Sleep Mode Detect REFIN PG# PG_DEL © 2006 Semtech Corp. 10 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) SUPPLY, BIAS, UVLO, POWER GOOD GENERATOR VID Supply The chip is optimized to operate from a 5V ± 5% rail but also designed to work up to 6V maximum supply voltage. Under-Voltage Lock-Out Circuit The Under-Voltage Lock-Out Circuit consists of comparators which monitor the VCCA and V5 voltage levels. The SC453 is in UVLO mode while either supply has not ramped above the upper threshold or has dropped below the lower threshold. During UVLO, the external FETs are held off, tri-stating the output (DRN). Over-Voltage Protection If the CORE voltage is greater than +14% of the DAC (i.e., out of the power good window), the SC453 will latch off and hold the low-side driver on permanently. Either the power or EN must be recycled to clear the latch. The latch is disabled during soft-start and VID/Sleep transitions. For safety, the latch is enabled if the CORE voltage exceeds 2V even during VID/Sleep transitions. Thermal Shutdown The device will be disabled and latched off when the internal junction temperature reaches approximately 160°C. Either the power or EN must be recycled to clear the latch. Band Gap Reference A ± 0.85% precision Band Gap reference acts as the internal reference voltage standard of the chip, which all critical biasing voltages and currents are derived from. All references to VREF in the equations to follow will assume VREF = 1.7V. Precision DAC This 6-bit digital-to-analog converter (DAC) serves as the programmable reference source of the Core Comparator. Programming is accomplished by logic voltage levels applied to the DAC inputs. The VID code vs. the DAC output is shown in the following table. The accuracy of the VID /DAC is maintained on the same level as the Band Gap reference. © 2006 Semtech Corp. 11 VDAC VID VDAC 5 4 3 2 1 0 V 5 4 3 2 1 0 V 0 0 0 0 0 0 1.708 1 0 0 0 0 0 1.196 0 0 0 0 0 1 1.692 1 0 0 0 0 1 1.180 0 0 0 0 1 0 1.676 1 0 0 0 1 0 1.164 0 0 0 0 1 1 1.660 1 0 0 0 1 1 1.148 0 0 0 1 0 0 1.644 1 0 0 1 0 0 1.132 0 0 0 1 0 1 1.628 1 0 0 1 0 1 1.116 0 0 0 1 1 0 1.612 1 0 0 1 1 0 1.100 0 0 0 1 1 1 1.596 1 0 0 1 1 1 1.084 0 0 1 0 0 0 1.580 1 0 1 0 0 0 1.068 0 0 1 0 0 1 1.564 1 0 1 0 0 1 1.052 0 0 1 0 1 0 1.548 1 0 1 0 1 0 1.036 0 0 1 0 1 1 1.532 1 0 1 0 1 1 1.020 0 0 1 1 0 0 1.516 1 0 1 1 0 0 1.004 0 0 1 1 0 1 1.500 1 0 1 1 0 1 0.988 0 0 1 1 1 0 1.484 1 0 1 1 1 0 0.972 0 0 1 1 1 1 1.468 1 0 1 1 1 1 0.956 0 1 0 0 0 0 1.452 1 1 0 0 0 0 0.940 0 1 0 0 0 1 1.436 1 1 0 0 0 1 0.924 0 1 0 0 1 0 1.420 1 1 0 0 1 0 0.908 0 1 0 0 1 1 1.404 1 1 0 0 1 1 0.892 0 1 0 1 0 0 1.388 1 1 0 1 0 0 0.876 0 1 0 1 0 1 1.372 1 1 0 1 0 1 0.860 0 1 0 1 1 0 1.356 1 1 0 1 1 0 0.844 0 1 0 1 1 1 1.340 1 1 0 1 1 1 0.828 0 1 1 0 0 0 1.324 1 1 1 0 0 0 0.812 0 1 1 0 0 1 1.308 1 1 1 0 0 1 0.796 0 1 1 0 1 0 1.292 1 1 1 0 1 0 0.780 0 1 1 0 1 1 1.276 1 1 1 0 1 1 0.764 0 1 1 1 0 0 1.260 1 1 1 1 0 0 0.748 0 1 1 1 0 1 1.244 1 1 1 1 0 1 0.732 0 1 1 1 1 0 1.228 1 1 1 1 1 0 0.716 0 1 1 1 1 1 1.212 1 1 1 1 1 1 0.700 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) CORE CONVERTER CONTROLLER DAC Slew Control The output of the DAC will slew at a rate defined by the current in the SS pin and the capacitor applied externally to the SS pin. The slew rate (charge current) applied depends on which mode (soft-start, VID or sleep transition) is in effect. The SS capacitor together with the DAC capacitor will determine the stability of the DAC, a 1nF capacitor is recommended for the DAC pin. Core Comparator This is an ultra-fast hysteretic comparator with a typical propagation delay of about 20ns at a 20mV overdrive. Hysteresis is generated by the current set at the HYS pin impressed upon an external resistor connected to the CMP pin. Current Limit Comparator The Current Limit Comparator monitors the core converter output current and turns off the high side FETs when the current exceeds the upper current limit threshold, VHCL and is re-enabled only if the phase current drops below the lower current limit threshold, VLCL. The current is sensed by monitoring the voltage drop across the current sense resistor, RCS connected in series with the core converter inductor. VHCL and VLCL are fixed by the current set at the HYS pin impressed upon an external resistor connected to the CLRF pin. Blanking During VID Changes On any VID change or Sleep change, the PG# and PG_ DEL signals are blanked for 62 switching cycles to prevent glitching during the transition. Sleep Function In sleep mode, the DAC output is set by the voltage on the SLPV pin when the SLP pin is held high. In "VID Sleep" mode, the DAC output is set by the VID bits when SLP is held high. During sleep, the hysteresis and current limit hysteresis currents are reduced to 70% of their nominal values. Current Limit Latch If the CORE voltage goes lower than 14% below the VID (i.e., out of the power good window), then sustained current limiting (32 current limit pulses) will cause the part to permanently latch off. The latch is inhibited during softstart. SLPV/VID Sleep Mode By default, the controller is in "SLPV controlled Sleep" mode. In this mode, the voltage applied to the SLPV pin appears at the DAC output when SLP is asserted. By holding the SLPV pin at VCCA during start-up, "VID controlled sleep" mode is engaged. In this mode, the DAC output continues to be set by the VID inputs even when SLP is asserted. Core Converter Soft-Start Timer This block controls the start-up ramp time of the CORE voltage up to the boot voltage. The primary purpose is to reduce the initial in-rush current on the core input voltage (battery) rail. Cycle-by-Cycle Power-Save A zero crossing comparator detects when the currents through the external sense resistor reduces to zero. When the current in the external sense resistor reaches zero, the bottom FET is latched off. The latch is reset when the controller decides to switch on the top FET. This prevents excessive switching at light loads and hence saves switching power losses. © 2006 Semtech Corp. 12 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) PG# Output This is an open-drain output and should be pulled up externally. This signal is asserted (pulled low) by the SC453 whenever the core voltage is within ±14% of the VID programmed value. If the chip is disabled or enabled in UVLO, then PG# is de-asserted. During start-up PG# remains de-asserted until the core voltage has reached the defined boot voltage and remains there for the BOOT period (10μS minimum). This signal is forced low (asserted) during VID and sleep transitions. and should be pulled up externally. This signal is asserted (open drain) by the SC453 whenever the core is within ±14% of the VID programmed value. If the chip is disabled or enabled in UVLO, then PG_DEL is de-asserted. The signal is forced high (open drain) during VID and sleep transitions. Start-Up and Sequencing On start-up, VCORE ramps to the boot voltage set by the BOOTV pin irrespective of the status of the VID pins. After a minimum of 10μs, PG# asserts, and VCORE responds to the VID inputs. The controller will then count 1007 switching cycles before asserting PG_DEL. PG_DEL Output This signal is delayed a minimum of 3mS from first assertion of the PG# signal. This is an open drain output Summary of Fault Conditions Protection Mode Latched? When Active Driver Status SS Pin Status Supply UVLO (VCCA, V5) 32 Cycle Current Limit No Yes Always SS has terminated and PGDEL is low All low TG low Low Sawtooth 114% VCORE OVP Yes SS has terminated and PGDEL is low BG high High 2.0VCORE OVP Yes Always BG high High Thermal Shutdown Yes Always BG, TG low High Driver Timing Diagram CMPRF CMP REFIN (4) tpdlTG tfTG tpdhTG tr TG TG (4) tpdhBG trBG tpdlBG tfBG tspd BG Note (4): subtract a typical value of 17ns for the core comparator delay since this parameter is specified from a CMP edge. © 2006 Semtech Corp. 13 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) Step 2: Output Inductor and Capacitor Selection The SC453 has "passive" droop. The voltage at full load is less than the DAC voltage by the voltage drop across the current sense resistor and any PCB copper losses from the sense resistor to the processor socket. The steadystate voltage at full load is: DESIGN PROCEDURE Step 1: Define Constants VINMAX := 20V Maximum input voltage VINMIN := 8V Minimum input voltage IMAX_FL := 20A Maximum load current, highest output voltage ILKGMAX := 5A Leakage current, highest output voltage VMAX_NL := 1.212V The highest VCORE voltage VMIN_NL := 0.956 ⋅ V The lowest VCORE voltage VREF := 1.7V SC453 Internal reference voltage C OUT := 330 ⋅ μF Output capacitance per cap RESR := 6m ⋅ Ω ESR per cap RCS := 1m ⋅ Ω Current sense resistor RCU := 0.5m ⋅ Ω Parasitic resistance from the current sense resistor to the processor VPOS_TRANS := 50mV Voltage droop allowed for a low current to high current transient VNEG_TRANS := 50mV Voltage rise allowed for a high current to low current transient VRIPPLE := 20m V ( ) VMAX_FL := VMAX_NL − RCS + RCU ⋅ IMAX_FL VMAX_FL = 1.182 V Output capacitance and ESR values are a function of transient requirements and output inductor value. Figure 1 illustrates the response of a hysteretic converter to a positive transient. In a hysteretic converter with passive droop, like the SC453, two conditions determine if you meet the positive transient requirements. VPOS_TRANS A. ESR ≤ B. VNEG_TRANS ≥ deltaV C OUT (IMAX_FL − ILKGMAX) ( ) Desired maximum output ripple Figure 1 - Hysteretic Converter Response to a Positive Transient The first condition is easy to see; if the ESR is too high, the transient response will fail. © 2006 Semtech Corp. 14 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) In the second condition, because the hysteretic converter responds in < 100ns, the capacitor does not droop very far before the inductor current starts ramping up. (This is not true of control schemes where time constants in the error amplifier cause delays.) Once the inductor current starts to rise, the increasing ∆V of the capacitor is offset by reduced ∆V from the ESR, so ∆V is constant. If the ∆V due to the charge taken from the capacitor before the inductor current reaches the load current (note the shaded area on the graph) is less than VPOS_TRANS, then the transient response passes. Based on the following four factors: 1) minimum inductance requirement; 2) device availability at the time we designed the evaluation board; 3) low DCR ; 4) height and package size consideration. Keep in mind, the choice you make should be based upon the requirement of the converter design, including minimum inductance, minimum saturation current, efficiency, foot area, maximum allowable height, and of course, device availability. In the current demo board design, Since the highest output voltage has the most severe requirements, any other modes are satisfied by a design optimized for the highest output voltage. This value of inductance is required up to maximum load. Inductors with a “swinging choke” characteristic, where the zero current value of inductance is much less than the full load current inductance can be used, as long as the above restriction is met. Then, the worst-case (low input voltage) response time (the time for the current to reach the new transient value) is: C. ESRMAX := VPOS_TRANS (IMAX_FL − ILKGMAX) ESRMAX = 3.333 × 10 −3 Ω dT := For the second condition, we need to know the inductor value, which is a function of the highest desired switching frequency. The maximum frequency occurs at the highest input voltage. As a reasonable compromise between efficiency and component size, a maximum switching frequency of 350kHz is desired. D. F S := 350K⋅ Hz E. dMIN := F. LMIN := dMIN ⋅ H. VINMAX I. ⎛ ESRMAX + RCS ⎞ ESRMAX ⎝ LMIN = 5.422 × 10 −7 ) VINMIN − VMAX_NL −6 s Add ~100ns for the propagation delay from a change at the output to the MOSFET switch turning on in reaction. Since the shaded area is triangular, the total charge taken out of the capacitor = (dI / dt) / 2. Q = C / dV = (dI / dt) / 2, therefore; VMAX_NL F S⋅ VRIPPLE ⋅ ⎜ ( L1⋅ IMAX_FL − ILKGMAX dT = 1.326 × 10 (VINMAX − VMAX_NL)⋅ (ESRMAX + RCS) © 2006 Semtech Corp. L1 := 0.60 ⋅ μH G. C MINP := (IMAX_FL − ILKGMAX)⋅ (dT + 1⋅ 10 − 7⋅ sec) VPOS_TRANS C MINP = 4.278 × 10 ⎠ −4 F This condition applies only to the positive transient. H 15 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) LOAD RELEASE The worst-case for the transient load release to happen is when the hysteresis has just reached the maximum, (i.e., the high-side switch has just turned of); at this time the inductor has reached its peak current. IRIPPLE := (VINMAX − VMAX_FL)⋅ dMIN L1⋅ F S ⋅ t := 0 , 10n⋅ s .. 10μ ⋅ s ⎛ IL( t) := ⎜ It0 − ⎠ ICAP( t) := IL( t) − ILKGMAX LMIN Since the output inductor is discharging at a fixed rate, there are two terms contributing to the increase of the voltage on the output capacitors: 1) is due to the ESR of the output capacitor; 2) is due to the added charge contributed by the inductor current. IRIPPLE 2 It0 = 23.005 A RDS RCU Rds_ON BG ESR_eq IMAX IMIN ( ) ( ) ( ) RESR J. VESR t , N CAP := ICAP( t) ⋅ K. dVCAP t , N CAP := L. VTOTAL t , N CAP := VESR t , N CAP + dVCAP t , N CAP Load is stepping from high to low. L L1 ⎝ L1 IRIPPLE = 6.01 A It0 := IMAX_FL + VMAX_FL⋅ t ⎞ N CAP ICAP( t) ⋅ t C OUT⋅ N CAP ( ) ( ) R_LOAD Cout_eq Rcu_rt Immediately after the load steps down from IMAX to IMIN, the high side FET is turned off, and the bottom FET is turned on after the dead time. We assume for the worst-case condition, at t = 0, the output inductor is sitting at its maximum; after t = 0, the inductor discharges at a rate equal to VFL / L. (without the consideration of the secondary order effect, such as, Rds_on drop, current sense resistor and copper losses). The energy released from the output inductor during load step-down, charges the output capacitors and is dissipated through the following means: Rds_on, Rcs, Rcu, Rcu_rt, ESR of the output capacitors and load. © 2006 Semtech Corp. The chart above shows the system response for the capacitors defined in Step 1 and the chart to follow shows the details of the response for the chosen number of output capactors. 16 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) VHYS is created by a current source, IHYS, through R9 (see the diagram below). The current source value is controlled via RHYS. For simplicity it is easier to select a value for R7 (the resistor in series with the CMP pin) first, and then calculate RHYS, as follows: R7 := 1K⋅ Ω N. RHYS := . 2⋅ VREF ⎛ VHYS ⎞ ⎜ ⎝ R7 ⎠ In the SC453 application circuit, RHYS consists of three resistors (R3, R4 and R5). These resistors also form the dividers for BOOTV and SLPV. Note also that depending on circuit layout and parasitics, RHYS may have to be adjusted slightly to obtain optimum performance. (We will come back to calculate the above resistors after we set the PBOOT and Deeper Sleep voltages). To increase hysteresis without having to change the divider resistors, a fourth resistor (R14), can be added. Additional hysteresis is needed when inductances in the current sense paths cause additional signal that add to the resistive signal, limiting the accuracy of the calculations. Step 3: Setting RHYS The next step is to calculate RHYS. Since the SC453 is a hysteretic controller, it regulates the amount of output ripple according to a hysteresis value set by RHYS. The designer must therefore decide upon the amount of desired output ripple, and then set RHYS accordingly. The hysteresis controls the amount of ripple at the point of regulation, which is the point between the inductor and the current sense resistor. The amount of ripple at the output is defined by the current sense resistor and the output cap, ESR. This factor is taken into account in the equation shown below relating VRIPPLE to VHYS. SC453 To achieve tight accuracy, it is recommended that the output ripple be set to 20mV peak-to-peak. HYS R14 ESR := RESR N CAP ESR = 1.5 × 10 −3 RHYS = 102.0 KΩ R5 Ω BOOTV R4 VRIPPLE = 0.02 V M. VHYS := VRIPPLE ⋅ SLPV (RCS + ESR) R3 ESR VHYS = 0.033 V © 2006 Semtech Corp. 17 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) ⎛⎜ R14⋅ RHYS ⎜ R14 − RHYS v := ⎜ 0 ⎜ ⎜⎝ 0 Step 4: BOOTV Design The boot-up voltage for VCORE is set at 1.2V. For the SC453 typical application circuit, R3, R4, and R5 form a voltage divider off VREF and are used to set the boot voltage. For simplicity, we define RBOOT : = R3 + R4. O. VBOOT := 1.2V ( soln := lsolve M x , v 1 RHYS := 1 R25 + 1 RBOOT + R5 P. RBOOT := ) ⎞ ⎟ ⎟ ⎟ ⎟⎠ ⎛ 5.011 × 10 4 ⎞ ⎜ soln = ⎜ 3.007 × 10 4 ⎟ Ω ⎜ ⎟ ⎜ 4⎟ ⎝ 3.341 × 10 ⎠ 4 VBOOT ⋅ R5 R3 := ( 1 0 0 ) ⋅ soln R3 = 5.011 × 10 Ω VREF − VBOOT R4 := ( 0 1 0 ) ⋅ soln R4 = 3.007 × 10 Ω R5 := ( 0 0 1 ) ⋅ soln R5 = 3.341 × 10 Ω 4 4 Step 5: Sleep Voltage Design The sleep voltage is set at 0.750V nominally using the R3 - R4 - R5 divider. From the standard 1% resistor value table, we choose the following values according to the calculation results: Q. R5 = 33.2KΩ. R4 = 30.1KΩ R3 = 49.9KΩ VSLP := 0.750V R3 := VSLP ⋅ (R4 + R5) VREF − VSLP Step 6: Current Limit Calculation Setting the threshold for current limit is a relatively straightforward process. To do this we must calculate the peak current based on the maximum DC value plus the worst-case ripple current. The following calculations apply for a single phase. Worst-case ripple occurs at the highest input voltage. Since ripple is also inversely proportional to inductance, it is recommended that the minimum inductance value be used based on the manufacturer’s specified tolerance: R3, R4 and R5 are calculated using a matrix to solve the simultaneous equations. R14 is set at 1MΩ as a placeholder: R14 := 1000 KΩ 1 1 ⎛1 ⎜ VBOOT ⎜ − 1 1 VREF − VBOOT M x := ⎜ ⎜ ⎜ −1 −1 VSLP ⋅ ⎜ 1 VSLP ⋅ V VREF − VSLP REF − VSLP ⎝ ⎞ LLOW := L1⋅ ( 1 − 20%) ⎟ ⎟ ⎟ ⎟ ⎟ ⎠ LLOW = 4.8 × 10 −7 H R. IRIPPLE_MAX := (VINMAX − VMAX_NL)⋅ dMIN LLOW ⋅ F S IRIPPLE_MAX = 6.777 A © 2006 Semtech Corp. 18 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) We set the current limit at ICLIM = ICLMAX, and then solve for RCL, which is R6 in the typical applications circuit. For balance, R8, in series with the CLRF pin is kept the same value as R6. To calculate the maximum DC value of current we must add the maximum DC current and the maximum ripple value to obtain peak current: S. IPEAK := IMAX_FL + IRIPPLE_MAX 2 V. IPEAK = 23.389 A RCL := ICLIM ⋅ RHYS⋅ RCS 2.5 ⋅ VREF It is recommended that the current limit be set at 120% of the peak value to allow for inductor current overshoot during load transients: RCL = 673.59 Ω T. R8 := R6 ICLIM := 120%⋅ IPEAK ICLIM = 28.066 A C11, which filters the output voltage feedback, is sized to provide filtering beyond the 5th harmonic of the fundamental. Current limiting will cycle from ICLMAX to ICLMIN for 32 switching cycles to allow for short term transients, then the converter is latched off. ICLMAX and ICLMIN are set according to the following equations: ICLMAX := 3⋅ VREF⋅ ICLMIN := 2⋅ VREF⋅ R8 = 681 Ω Step 7: Small Capacitors/Resistor Selection Several small capacitors are required for signal filtering. Use SMT ceramic capacitors with an X7R or better temperature coefficient. COG is preferred. The Current Limit Comparator internal to the SC453 monitors the output current and turns the high side switch off when the current exceeds the upper current limit threshold, ICLMAX and re-enables only if the load current drops below the lower current limit threshold, ICLMIN. The current is sensed by monitoring the voltage drop across the current sense resistor RCS. U. R6 := 681Ω C11 := W. 1 2⋅ Π ⋅ R7⋅ F S⋅ 5 C11 = 9.095 × 10 F RCL RHYS⋅ RCS In the evaluation board design, we use 100pF, 603, X7R ceramic caps for C11. The DAC output requires a 1nF, X7R or COG capacitor (C23) for high frequency noise filtering. The values for C12 and C13 are calculated in a similar manner, though they are returned to the CORE pin because that is the reference point for the current limit comparator. RCL RHYS⋅ RCS X. C 12 := 1 19 C 13 := C 12 2⋅ Π ⋅ R6⋅ F S⋅ 5 C 12 = 1.335 × 10 © 2006 Semtech Corp. − 11 − 10 F C 13 = 1.335 × 10 − 10 F www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) Step 8: Calculate Input RMS Current In order to calculate the worst-case input RMS current, we need to assume the efficiency at VIN_MIN and full load. From the measurement result, we are safe to assume 80%, (this number is very conservative, actual efficiency should be much higher). The actual converter efficiency depends on component selection, layout, airflow, etc. POUT := IMAX_FL⋅ VMAX_FL PIN := dVin := 250mV DMAX := 0.5 Tin := POUT = 23.64 W IPEAK 2 2 ⎞ Tin ⋅ ⎛⎝ DMAX − DMAX C IN_MIN = 3.341 × 10 −5 ⋅ dVin F C IN := 10μF 85% IRMS := FS C IN_MIN := POUT IIN_DC := 1 ⎛ CIN_MIN ⎞ PIN VINMIN D := VMAX_FL VINMIN N IN_MIN_RIPPLE := ceil⎜ ⎝ IIN_DC = 3.476 A Based on the above calculations, we choose N = 4 for the input capacitor. Step 9: OVP No calculations are necessary for Over-Voltage Protection. If VCORE is greater than +14% of the DAC (i.e., out of the power good window), the SC453 will latch off and hold the low-side driver on permanently (for each phase). Either the power or EN must be recycled to clear the latch. The latch is disabled during soft-start and VID/DeeperSleep transitions. The latch is enabled if VCORE exceeds 2V even during VID/DeeperSleep transitions to ensure that the processor maximum is not exceeded. The table on Page 13 is a summary of fault conditions using SC453. IRMS = 7.116 A C I_RMS := 2A 10μF@25V, MLCC cap from Panasonic is rated 2A RMS. ⎛ IRMS ⎞ ⎝ CI_RMS ⎠ ⎠ N IN_MIN_RIPPLE = 4 2 2 ⎡⎣(IMAX_FL) − IIN_DC⎤ ⋅ D + ⎡⎣IIN_DC ⋅ ( 1 − D)⎤ C I_NUM := ceil⎜ C IN C I_NUM = 4 The calculation indicates four of these MLCC caps satisfy the worst-case RMS current requirement. Step 10: Soft-Start/DAC Slew Control The soft-start cap C21 in the SC453 design serves three conditions: 1) to define the soft-start ramp; 2) to define the DAC slew rate during sleep and VID transitions (during VID transitions the SS current is nominally +/- 120μA. During sleep transitions the SS current increases to +/240μA); 3) during start-up, the SS current is normally +/6.5μA. Input Capacitance Calculation: (based on ripple voltage) dVin is the allowable input ripple voltage contributed by the amount of input capacitance. For this exercise, we use 250mV as the allowable input ripple voltage. The maximum value occurs at D = 0.5 We will be doing three soft-start exercises based on the above three conditions for SC453 application: © 2006 Semtech Corp. 20 www.semtech.com SC453 POWER MANAGEMENT Applications Information (Cont.) 1. Start-Up: ISS := 6.5 μA dtSU := 3 m s dVdacSU := VMAX_NL C SS_max_startup := ISS⋅ dtSU dVdacSU C SS_max_startup = 1.609 × 10 −8 F 2. VID Change: ISSV := 120 μA dtV := 100 μs dVdacV := VMAX_NL − VMIN_NL C SS_max_VID := ISSV⋅ dtV dVdacV C SS_max_VID = 4.687 × 10 −8 F 3. Sleep Entry/Exit: ISSS := 240 μA dtS := 33 μs dVdacS := VMAX_NL − VSLP C SS_max_drs := ISSS ⋅ dtS dVdacS C SS_max_drs = 1.714 × 10 −8 F Exercise #1 predicts the max capacitance allowed. In order to allow tolerance, we choose C22 = 15nF. © 2006 Semtech Corp. 21 www.semtech.com SC453 POWER MANAGEMENT Outline Drawing - TSSOP-28 A DIM D e N A A1 A2 b c D E1 E e L L1 N 01 aaa bbb ccc 2X E/2 E1 E PIN 1 INDICATOR ccc C 1 2 3 e/2 2X N/2 TIPS B D aaa C SEATING PLANE DIMENSIONS INCHES MILLIMETERS MIN NOM MAX MIN NOM MAX .002 .031 .007 .003 .378 .169 .382 .173 .252 BSC .026 BSC .018 .024 (.039) 28 0° .047 .006 .042 .012 .007 .386 .177 .030 8° 0.05 0.80 0.19 0.09 9.60 4.30 9.70 4.40 6.40 BSC 0.65 BSC 0.45 0.60 (1.0) 28 0° .004 .004 .008 1.20 0.15 1.05 0.30 0.20 9.80 4.50 0.75 8° 0.10 0.10 0.20 A2 A C bxN bbb H A1 C A-B D c GAGE PLANE 0.25 L (L1) SEE DETAIL SIDE VIEW A DETAIL 01 A NOTES: 1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES). 2. DATUMS 3. DIMENSIONS "E1" AND "D" DO NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. 4. REFERENCE JEDEC STD MO-153, VARIATION AE. -A- AND -B- TO BE DETERMINED AT DATUM PLANE -H- Marking Information © 2006 Semtech Corp. 22 www.semtech.com SC453 POWER MANAGEMENT Land Pattern - TSSOP-28 X DIM (C) G Z Y C G P X Y Z DIMENSIONS INCHES MILLIMETERS (.222) .161 .026 .016 .061 .283 (5.65) 4.10 0.65 0.40 1.55 7.20 P NOTES: 1. THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY. CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR COMPANY'S MANUFACTURING GUIDELINES ARE MET. Contact Information Semtech Corporation Power Management Products Division 200 Flynn Road, Camarillo, CA 93012 Phone: (805) 498-2111 Fax: (805) 498-3804 www.semtech.com © 2006 Semtech Corp. 23 www.semtech.com