LT6110 Cable/Wire Drop Compensator Features Description n n n The LT®6110 is a precision high side current sense with a current mode output, designed for controlling the output voltage of an adjustable power supply or voltage regulator. This can be used to compensate for drops in voltage at a remote load due to resistance in a wire, trace or cable. Improve Voltage Regulation to a Remote Load by 10× Ideal for Resistor-Adjustable Voltage Regulators Gain Configurable with a Single Resistor High Side Current Sensing: Integrated 20mΩ Sense Resistor for Up to 3A Ability to Use an External Sense Resistor n300µV Maximum Input Offset Voltage n Output Current Accuracy of 1% Maximum n30µA Maximum Supply Current n2V to 50V Supply Range n Fully Specified from –40°C to 125°C n Available in Low Profile (1mm) ThinSOT™ and (2mm × 2mm) DFN Packages n Applications The LT6110 monitors load current via a series-connected internal or external sense resistor. Two current mode outputs, one sinking and one sourcing, are provided that are proportional to the load current. This allows the LT6110 to adjust the output voltage of a wide variety of regulators. Either output may be used to monitor the load current. Low DC offset allows for the use of a small sense resistor, as well as precise control of small variations in wire voltage drop. L, LT, LTC, LTM, Linear Technology, the Linear logo and µModule are registered trademarks and ThinSOT is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Automotive and Industrial Power Distribution n USB Power n DC/DC Converters n Plug-In DC Adapters n Power over Ethernet n Typical Application IN OUT REGULATOR RWIRE ILOAD VREG VLOAD RIN FB +IN V+ RS –IN IOUT LT6110 + – VLOAD UNCOMPENSATED 5V 2A IMON V– REMOTE LOAD 5V GND 500mV/DIV VIN 1A VLOAD COMPENSATED 6110 TA01 ILOAD 200µs/DIV 6110f For more information www.linear.com/LT6110 1 LT6110 Absolute Maximum Ratings (Note 1) Total Supply Voltage (V+ to V–)..................................55V +IN, –IN, IOUT, IMON to V– Voltage............................. V+ +IN, -IN, IOUT, IMON Current..................................10mA IOUT to IMON Voltage.....................................36V, –0.6V V+, +IN to IOUT Voltage..............................................36V Differential Input Voltage............................................. V+ RSENSE Current (Note 2) Continuous..............................................................3A Transient (<0.1 Second)...........................................5A Specified Temperature Range (Note 3) LT6110I.................................................–40°C to 85°C LT6110H.............................................. –40°C to 125°C Junction Temperature ........................................... 150°C Storage Temperature Range................... –65°C to 150°C Lead Temperature (Soldering, 10 sec) TS8.................................................................... 300°C Pin Configuration TOP VIEW TOP VIEW NC* 1 IOUT 2 IMON 3 V– 4 8 NC* +IN 1 8 +IN 7 V+ 6 RS 5 –IN V+ 2 RS 3 –IN 4 TS8 PACKAGE 8-LEAD PLASTIC TSOT-23 TJMAX = 150°C, θJA = 195°C/W *NC PIN NOT INTERNALLY CONNECTED 9 V– 7 IOUT 6 IMON 5 V– DC PACKAGE 8-LEAD (2mm × 2mm) PLASTIC DFN TJMAX = 150°C, θJA = 80.6°C/W EXPOSED PAD (PIN 9) IS V–, MUST BE SOLDERED TO PCB *NC PIN NOT INTERNALLY CONNECTED Order Information Lead Free Finish TAPE AND REEL (MINI) TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION SPECIFIED TEMPERATURE RANGE LT6110ITS8#TRMPBF LT6110ITS8#TRPBF LTGCQ 8-Lead Plastic TSOT-23 –40°C to 85°C LT6110HTS8#TRMPBF LT6110HTS8#TRPBF LTGCQ 8-Lead Plastic TSOT-23 –40°C to 125°C LT6110IDC#TRMPBF LT6110IDC#TRPBF LGCP 8-Lead (2mm × 2mm) Plastic DFN –40°C to 85°C LT6110HDC#TRMPBF LT6110HDC#TRPBF LGCP –40°C to 125°C 8-Lead (2mm × 2mm) Plastic DFN TRM = 500 pieces. *Temperature grades are identified by a label on the shipping container. Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Consult LTC Marketing for information on lead based finish parts. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ 6110f 2 For more information www.linear.com/LT6110 LT6110 Electrical Characteristics The l denotes the specifications which apply over the full specified temperature range, otherwise specifications are at TA = 25°C. V+ = 5V, V– = VIMON = 0V, I+IN = 100µA, VIOUT – VIMON = 1.2V, unless otherwise noted. SYMBOL PARAMETER V+ Supply Range CONDITIONS VOS Amplifier Input Offset Voltage ∆VOS/∆I+IN Amplifier Input Offset Voltage Change with I+IN I+IN = 10µA to 1mA 0°C ≤ TA ≤ 85°C (Note 6) ∆VOS/∆VIOUT Amplifier Input Offset Voltage Change with IOUT Voltage VIOUT = 0.4V to 5V ∆VOS/∆VIMON Amplifier Input Offset Voltage Change with IMON Voltage VIMON = 0V to 1V ∆VOS/∆T Amplifier Input Offset Voltage Drift 0°C ≤ TA ≤ 85°C (Note 5) 85°C ≤ TA ≤ 125°C (Note 5) –40°C ≤ TA ≤ 0°C (Note 5) IOS Amplifier Input Offset Current V+ = 5V Power Supply Rejection Ratio V+ = 2.0V to 36V V+ = 36V to 50V IOUT Current Error (Note 4) (Referred to I+IN) I+IN = 10µA 0°C ≤ TA ≤ 85°C, (Note 6) V 300 400 500 550 µV µV µV µV 0.15 0.3 0.5 1.5 mV/mA mV/mA mV/mA l 0.005 0.02 mV/V l 0.3 1 mV/V l l l l l 1 l I+IN = 1mA 0°C ≤ TA ≤ 85°C, (Note 6) IMON Current Error (Note 4) (Referred to I+IN) I+IN = 10µA 0°C ≤ TA ≤ 85°C, (Note 6) I+IN = 100µA 0°C ≤ TA ≤ 85°C, (Note 6) I+IN = 1mA 0°C ≤ TA ≤ 85°C, (Note 6) UNITS 100 35 I+IN = 100µA 0°C ≤ TA ≤ 85°C, (Note 6) MAX 50 l Amplifer Input Bias Current (–IN) TYP 2.0 V+ = 5V IB PSRR MIN l l l 96 90 µV/°C 70 200 nA nA 1 nA 110 100 dB dB 0.6 1.6 2 2.5 % % % 0.5 1 1.5 2.3 % % % 0.75 2.5 3 4 % % % 1.5 3 3.5 5 % % % 1.5 3 3.5 5 % % % 1.7 l l 4 5 6 % % % l l l l l l l l l l ∆IIOUT/VIOUT IOUT Current Error Change with IOUT Voltage (Note 4) VIOUT = 0.4V to 3.5V VIOUT = 0.4V to 5V l l 0.2 0.4 %/V %/V ∆IIMON/VIMON IMON Current Error Change with IMON Voltage (Note 4) VIMON = 0V to 3.1V, VIOUT = 5V l 0.2 %/V 1 mA 16 30 50 µA µA 30 50 100 µA µA 0.02 0.0225 +IN Current Range IS Supply Current l V+ = 5V, I +IN = 0µA V+ = 50V, I+IN = 0µA, VIOUT = 25V RSENSE RSENSE Resistance (Note 2) BW Signal Bandwidth (–3dB) I+IN = 100µA, RIOUT = 1k tr Rise Time 0.01 l l 0.0165 Ω 180 kHz 2 µs 6110f For more information www.linear.com/LT6110 3 LT6110 Electrical Characteristics Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. In addition to the Absolute Maximum Ratings, the output current and supply current must be limited to insure that the power dissipation in the LT6110 does not allow the die temperature to exceed 150°C. See the Applications Information section Power Dissipation for further information. Note 2: RSENSE resistance and maximum RSENSE currents are guaranteed by characterization and process controls. Note 3: The LT6110I is guaranteed to meet specified performance from –40°C to 85°C. The LT6110H is guaranteed to meet specified performance from –40°C to 125°C. Note 4: Specified error is for the LT6110 output current mirror and does not include errors due to VOS or resistor tolerances. Since most systems will not have 100% correction, the total system error can be compensated to less than the specified error with proper design. See the Applications Information section for details. Note 5: Measurement errors limit automatic testing accuracy. These measurements are guaranteed by design correlation, characterization and testing to wider limits. Note 6: The 0°C ≤ TA ≤ 85°C temperature range is guaranteed by characterization and correlation to testing at–40°C, 25°C and 85°C. Typical Performance Characteristics NUMBER OF UNITS 175 VIOUT = 1.2V VIMON = 0V I = 100µA 150 +IN 400 800 UNITS 125 100 75 50 25 0 –350 –250 –150 –50 50 150 250 INPUT OFFSET VOLTAGE (µV) I+IN = 100µA VIOUT = 0.4V VIMON = 0V 300 TA = 125°C 200 TA = 85°C 100 TA = 0°C 0 TA = –40°C, –55°C TA = 25°C –100 –200 350 VOS vs Supply Voltage 0 5 10 15 20 25 30 SUPPLY VOLTAGE (V) 35 VOS Temperature Coefficient NUMBER OF UNITS VIOUT = 1.2V 10 VIMON = 0V I+IN = 100µA 400 40 UNITS –40°C TO 125°C INPUT OFFSET VOLTAGE (µV) V+ = 5V 8 6 4 2 0 0 1.0 2.0 –3.0 –2.0 –1.0 3.0 INPUT OFFSET VOLTAGE TEMPERATURE COEFFICIENT (µV/°C) 6110 G04 VOS vs Supply Voltage I+IN = 100µA VIOUT = 25V VIMON = 0V 300 200 TA = 85°C TA = 125°C 100 TA = 0°C 0 TA = –40°C, –55°C –100 –200 TA = 25°C 40 45 SUPPLY VOLTAGE (V) 35 6110 G02 6110 G01 12 40 400 VOS vs IOUT Voltage 300 200 10 V+ = 36V VIMON = 0V I+IN = 100µA TA = 25°C TA = 125°C TA = 85°C 100 0 –100 –200 0.1 TA = –55°C TA = 0°C TA = –40°C VOS vs IOUT Voltage V+ = 50V VIMON = 25V I+IN = 100µA 9 8 7 6 TA = 125°C 5 TA = 85°C TA = 25°C 4 3 TA = –55°C 2 TA = 0°C 1 1 10 IOUT VOLTAGE (V) 40 6110 G05 50 6110 G03 INPUT OFFSET VOLTAGE (mV) V+ = 5V INPUT OFFSET VOLTAGE (µV) VOS Distribution INPUT OFFSET VOLTAGE (µV) 200 0 30 35 TA = –40°C 40 45 IOUT VOLTAGE (V) 50 6110 G06 6110f 4 For more information www.linear.com/LT6110 LT6110 Typical Performance Characteristics VOS vs VSENSE Voltage 10 V+ = 5V VOS vs IMON Voltage TA = 125°C 200 TA = 85°C 100 TA = 0°C 0 8 TA = –40°C, –55°C –100 TA = 85°C 7 6 5 TA = 125°C 4 3 2 TA = 25°C 1 0.5 0 1.0 1.5 2.0 2.5 VSENSE (V) 3.0 3.5 0 0.1 4.0 3 800 UNITS 100 50 –0.8 –0.4 0 0.4 0.8 IOUT CURRENT ERROR (%) TA = –55°C 1 0 TA = 25°C –1 TA = –40°C –3 1.2 0 –1 TA = 0°C TA = 85°C, 125°C TA = 25°C –2 TA = 85°C, 125°C –4 0.001 0.1 0.01 +IN CURRENT (mA) 1 2 0 5 10 15 20 25 30 SUPPLY VOLTAGE (V) V+ = 5V VIMON = 0V 2 I+IN = 100µA 35 6110 G13 2 VIOUT = 25V I+IN = 100µA 2 TA = –40°C TA = –55°C 1 0 TA = 0°C TA = 85°C, 125°C TA = 25°C –1 –3 40 35 40 45 SUPPLY VOLTAGE (V) 0 TA = 25°C –1 50 6110 G12 IOUT Current Error vs Output Voltage 3 TA = –40°C TA = –55°C 1 –3 1 –2 TA = 85°C, 125°C TA = 0°C –2 –3 0.1 0.01 OUTPUT CURRENT (mA) 3 3 TA = –55°C TA = –40°C TA = 0°C 6110 G09 IOUT CURRENT ERROR (%) 1 TA = –55°C –200 0.001 IOUT Current Error vs Output Voltage IOUT CURRENT ERROR (%) IOUT CURRENT ERROR (%) 200 6110 G11 IOUT Current Error vs +IN Current TA = –40°C TA = 25°C IOUT Current Error vs Supply Voltage TA = 0°C 6110 G10 V+ = 5V VOUT = 1.2V TA = 85°C 0 –2 0 –1.2 TA = 125°C 400 VIOUT = 0.4V I+IN = 100µA 2 150 2 600 IOUT Current Error vs Supply Voltage 200 3 40 V+ = 5V VOUT = 1.2V 6110 G08 IOUT CURRENT ERROR (%) NUMBER OF UNITS V+ = 5V VIOUT = 1.2V 250 VIMON = 0V I+IN = 100µA 1 10 IMON VOLTAGE (V) 6110 G07 IOUT Current Error Distribution 300 TA = –40°C, –55°C VOS vs +IN Current 800 INPUT OFFSET VOLTAGE (µV) TA = 25°C IOUT CURRENT ERROR (%) 300 –200 1000 = V+ = 36V VIOUT 9 I+IN = 100µA INPUT OFFSET VOLTAGE (mV) INPUT OFFSET VOLTAGE (µV) 400 V+ = 36V VIMON = 0V 2 I+IN = 100µA TA = –40°C TA = –55°C 1 0 TA = 85°C, 125°C TA = 25°C –1 TA = 0°C –2 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 OUTPUT VOLTAGE (V) 6110 G14 –3 0 10 20 30 OUTPUT VOLTAGE (V) 40 6110 G15 6110f For more information www.linear.com/LT6110 5 LT6110 Typical Performance Characteristics IMON Current Error vs Supply Voltage 7 800 UNITS 200 150 100 50 5 4 TA = –55°C 3 TA = 0°C 2 –1 TA = –40°C TA = 25°C 1 TA = 85°C, 125°C 0 0 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 IMON CURRENT ERROR (%) 0 5 10 15 20 25 30 SUPPLY VOLTAGE (V) 35 I+IN = 100µA I+IN = 10µA 0 –55 –35 –15 4 TA = –55°C 3 TA = –40°C TA = 0°C 2 1 TA = 125°C 0 –1 5 25 45 65 85 105 125 TEMPERATURE (°C) TA = 25°C TA = 0°C TA = –55°C 0 –1 TA = 125°C TA = 25°C TA = 85°C 0 0.1 0.01 +IN CURRENT (mA) 1 2 6110 G22 50 5 4 TA = –55°C 3 TA = –40°C TA = 0°C 2 1 TA = 125°C 0 –1 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 OUTPUT VOLTAGE (V) TA = 25°C 0 5 TA = 85°C 10 15 20 25 30 OUTPUT VOLTAGE (V) 35 40 TA = 85°C TA = 125°C 30 TA = –40°C 20 0 TA = 25°C TA = –55°C 0 5 10 15 20 25 30 35 40 45 50 SUPPLY VOLTAGE (V) 6110 G23 40 6110 G21 Supply Current vs +IN Current 10 I+IN = 0µA 10 –2 –3 0.001 40 45 SUPPLY VOLTAGE (V) V+ = 5V VOUT = 1.2V 50 TA = –40°C 1 35 V+ = 36V 6 VIMON = 0V I+IN = 100µA Supply Current vs Supply Voltage SUPPLY CURRENT (µA) IMON CURRENT ERROR (%) 2 TA = 85°C, 125°C 7 TA = 85°C 60 V+ = 5V 3 TA = 25°C 1 6110 G20 IMON Current Error vs +IN Current 4 VOUT = 1.2V TA = 0°C IMON Current Error vs Output Voltage 5 6110 G19 5 TA = –40°C 2 6110 G18 IMON CURRENT ERROR (%) I+IN = 1mA TA = –55°C 3 –1 40 V+ = 5V I+IN = 100µA 6 IMON CURRENT ERROR (%) IOUT TO IMON VOLTAGE (V) 7 0.6 0.2 4 IMON Current Error vs Output Voltage V+ = 5V VIMON = 0V ∆IOUT ERROR < 1% 0.4 5 6110 G17 Minimum IOUT to IMON Voltage vs Temperature 0.8 VIOUT = 25V I+IN = 100µA 6 0 6110 G16 1.0 7 VIOUT = 0.4V I+IN = 100µA 6 IMON CURRENT ERROR (%) NUMBER OF UNITS V+ = 5V VIOUT = 1.2V 250 VIMON = 0V I+IN = 100µA SUPPLY CURRENT (mA) 300 IMON Current Error vs Supply Voltage IMON CURRENT ERROR (%) IMON Current Error Distribution 1.0 0.1 TA = 85°C TA = 125°C TA = –40°C, –55°C 0.01 0.001 TA = 25°C 0.1 0.01 +IN CURRENT (mA) 1 2 6110 G24 6110f 6 For more information www.linear.com/LT6110 LT6110 Typical Performance Characteristics Output Short-Circuit Current vs Temperature 50 OUTPUT SHORT-CIRCUIT CURRENT (mA) 180 INPUT BIAS CURRENT (nA) 160 140 120 TA = 125°C 100 80 TA = –40°C 60 40 TA = 85°C 20 0 TA = –55°C 0 5 TA = 25°C 35 VIOUT = V+ VIMON = 0V SHORT DURATION = 1ms 40 V+ = 36V 30 20 V+ = 5V 10 5 25 45 65 85 105 125 TEMPERATURE (°C) Frequency Response 15 5 –55 –35 –15 PSRR vs Frequency I+IN = 1mA I+IN = 100µA –10 –15 –20 I+IN = 10µA, RIN = RIOUT = 10k –25 I+IN = 100µA, RIN = RIOUT = 1k I+IN = 1mA, RIN = RIOUT = 100Ω –30 100 10 1k 10k 100k FREQUENCY (Hz) 1M POWER SUPPLY REJECTION RATIO (dB) I+IN = 10µA 0 –5 V+ = 5V I+IN = 100µA RIN = RIOUT = 1k 90 80 70 60 50 40 30 20 10 0 10 100 1k 10k FREQUENCY (Hz) 6110 G28 0µA to 10µA IOUT Current Step Response 0µA to 100µA IOUT Current Step Response VSENSE 50mV/DIV 50mV/DIV 50mV/DIV VIOUT VIOUT VIOUT 20µs/DIV V+ = 5V R+IN = 1k R–IN = 0Ω RIOUT = 1k TO 1.2V 1M 0µA to 1mA IOUT Current Step Response VSENSE 6110 G30 100k 6110 G29 VSENSE 20µs/DIV V+ = 5V R+IN = 10k R–IN = 0Ω RIOUT = 10k TO 1.2V 5 25 45 65 85 105 125 TEMPERATURE (°C) 6110 G27 100 V+ = 5V 5 VIOUT = 1.2V VIMON = 0V GAIN (dB) 20 6110 G26 6110 G25 10 25 10 0 –55 –35 –15 10 15 20 25 30 35 40 45 50 SUPPLY VOLTAGE (V) RSENSE vs Temperature 30 RSENSE (mΩ) Input Bias Current vs Supply Voltage 6110 G31 20µs/DIV V+ = 5V R+IN = 100Ω R–IN = 0Ω RIOUT = 100Ω TO 1.2V 6110 G32 6110f For more information www.linear.com/LT6110 7 LT6110 Typical Performance Characteristics 0µA to 30µA IMON Current Step Response 0µA to 300µA IMON Current Step Response 0µA to 3mA IMON Current Step Response VSENSE VSENSE VSENSE 50mV/DIV 50mV/DIV 50mV/DIV VIOUT VIOUT VIOUT 20µs/DIV V+ = 5V R+IN = 10k R–IN = 0Ω RIMON = 3.4k TO GND 6110 G33 20µs/DIV V+ = 5V R+IN = 1k R–IN = 0Ω RIMON = 340Ω TO GND VSENSE = 5mV Step Response 20µs/DIV V+ = 5V R+IN = 100Ω R–IN = 0Ω RIMON = 34Ω TO GND VSENSE = 50mV Step Response VSENSE 20mV/DIV VIOUT 50mV/DIV 100µs/DIV V+ = 5V R+IN = 49.9Ω R–IN = 0Ω RIOUT = 1k TO 1.2V 6110 G34 VSENSE 200mV/DIV VIOUT 50mV/DIV VIOUT 50mV/DIV 20µs/DIV V+ = 5V R+IN = 499Ω R–IN = 0Ω RIOUT = 1k TO 1.2V VSENSE = 1V Step Response Unbalanced Inputs 6110 G37 20µs/DIV V+ = 5V R+IN = 4.99k R–IN = 0Ω RIOUT = 1k TO 1.2V 6110 G38 VSENSE = 1V Step Response Balanced Inputs VSENSE 500mV/DIV VSENSE 500mV/DIV VIOUT 50mV/DIV VIOUT 50mV/DIV 20µs/DIV V+ = 5V R+IN = 10k R–IN = 0Ω RIOUT = 1k TO 1.2V VSENSE = 500mV Step Response VSENSE 20mV/DIV 6110 G36 6110 G35 6110 G39 20µs/DIV V+ = 5V R+IN = 10k R–IN = 10k RIOUT = 1k TO 1.2V 6110 G40 6110f 8 For more information www.linear.com/LT6110 LT6110 Pin Functions (TSOT-23/DFN) NC (Pin 1/Pin 8): Not Internally Connected. IOUT (Pin 2/Pin 7): Sinking Current Output. IOUT will sink a current that is equal to VSENSE/RIN. VSENSE is the voltage developed across the sense resisor. IMON (Pin 3/Pin 6): Sourcing Current Output. IMON will source a current that is equal to 3 • VSENSE/RIN. V– (Pin 4/Pin 5): Negative Power Supply. Normally connected to ground. –IN (Pin 5/Pin 4): Negative Input to the Internal Sense Amplifier. Must be tied to system load side of the sense resistor, either directly or through a resistor. V+ (Pin 7/Pin 2): Positive Power Supply. Connect to the more positive side of the sense resistor. A minimum capacitance of 0.1µF is required from V+ to V–. +IN (Pin 8/Pin 1): Positive Input to the Internal Sense Amplifier. The internal sense amplifier will drive +IN to the same potential as –IN. A resistor, R+IN, tied from V+ to +IN sets the IOUT and IMON output currents as defined in the the IOUT and IMON pin functions description. Exposed Pad (Pin 9, DFN Only): V–. Must be soldered to the PCB. RS (Pin 6/Pin 3): Internal Sense Resistor. Connect to the load to use. Leave open when using an external sense resistor. 6110f For more information www.linear.com/LT6110 9 LT6110 Block Diagram VIN IN OUT + VREG RF REGULATOR I+IN ADJ GND VSENSE ILOAD RWIRE VLOAD+ 0.1µF RIN +IN – V+ RS –IN RSENSE 0.020Ω 1k NC + – IOUT RG IMON V– 6110 F01 RWIRE VLOAD– Figure 1. Block Diagram and Typical Connection 6110f 10 For more information www.linear.com/LT6110 LT6110 Applications Information INTRODUCTION The LT6110 provides a simple and effective solution to a common problem in power distribution. When a load draws current through a long or thin wire, wire resistance causes an IR drop that reduces the voltage delivered to the load. A regulator IC cannot detect this drop without a Kelvin sense at the load, which requires a multi-conductor wire that is not supported in some applications. The LT6110 detects the load current and sets a proportional current at an output that can be used to control the output voltage of an adjustable regulator to compensate for the drop in the wire. The accuracy and wide output current range of the LT6110 allow it to compensate for either small or large voltage drops to a high degree of precision. The LT6110 can sense the load current with its internal sense resistor or an external sense resistor can be used to improve accuracy and handle currents greater than 3A. Resistor-programmable gain gives substantial flexibility to the compensation circuit. A signal bandwidth of 180kHz enables fast response time to load changes and provides good loop characteristics so that the power supply circuit remains stable. The LT6110 requires that the resistance of the wire be known. However, that resistance does not have to be very accurate for the LT6110 to provide good compensation since the regulation at the load is the product of the error due to the wire resistance and the error in the LT6110 compensation circuit. For example, a 5V regulator circuit has 10% regulation at the load due to a wire resistance drop of 0.5V. Even if the wire resistance doubled, causing an error in the LT6110 compensation circuit of 50%, the regulation at the load is still reduced to 10% • 50% = 5%. For systems that are better controlled, the load regulation can be improved to far exceed that possible without the LT6110. As an example, for a known wire resistance, and with an external 1% sense resistor, the same 10% load regulation in the previous example can be reduced to less than 0.5%. The LT6110 has two output pins, IOUT and IMON. Either pin may be used to provide a current that is proportional to the load current. The IOUT pin provides a sinking current to compensate regulators with a ground referred voltagereference, such as the LT3980. The IMON pin provides a sourcing current to compensate regulators with an output referred reference like the LT1083 and current-referenced regulators like the LT3080. As an added feature, the output current from either pin can be converted to a voltage via a simple resistor, creating a voltage that is also proportional to load current. This voltage may be used to measure or monitor the load current. Either or both pins may be used for regulator control, and either or both pins may be used for monitoring, allowing substantial flexibility in system design. THEORY OF OPERATION The outputs of the LT6110 are proportional to a sense voltage, VSENSE, developed across an internal or external sense resistor, RSENSE (see Figure 1). A sense amplifier loop forces +IN to the same voltage as –IN. Connecting an external resistor, RIN, between V+ and +IN forces a voltage across RIN equal to VSENSE, creating a current into +IN, I+IN , equal to VSENSE/RIN. This current is precisely mirrored to IOUT. The emitter currents of the three transistors in the mirror are combined to form the IMON output current. Ideally, the IOUT sink current is equal to I+IN and the IMON source current is equal to three times I+IN. V+ and V– The LT6110 is designed to operate with a supply voltage (V+ to V–) up to 50V. However, when using a supply voltage greater than 36V additional care must be taken not to exceed the absolute maximum ratings. The V+ to IOUT voltage must be kept less than 36V to avoid the breakdown of internal transistors. The V+ pin needs to be bypassed with at least a 0.1µF capacitor placed close to the pin. 6110f For more information www.linear.com/LT6110 11 LT6110 Applications Information +IN and –IN Design Procedure The +IN and –IN inputs can have a maximum differential voltage equal to the supply voltage. This protects the LT6110 if the –IN pin (the remote load side) is accidentally shorted to ground. In this case, the IOUT current must be limited to less than 2mA (see the Limiting the Regulator Boost Voltage section). The design of an LT6110 compensation circuit is a simple 3-step process. To start, the following parameters must be known: RWIRE, total wire resistance to the load RSENSE, resistor used to sense the load current RF, feedback resistor of the regulator The +IN to IOUT voltage must be kept below 36V to avoid the breakdown of internal transistors. ILOADMAX, maximum load current The circuit in Figure 2 shows an adjustable voltage regulator with an LT6110 compensation circuit. The regulator has an internal ground referred voltage reference to set it’s output voltage. There are two wires to the load, one source (RSWIRE) and one return (RRWIRE). Since it is the most common configuration it will be used for the following design example. Current referenced regulators and regulators with an output referred reference are covered in later sections. IOUT and IMON The IOUT to IMON outputs can have a maximum differential voltage of 36V for IOUT above IMON and –0.6V for IOUT below IMON. A 36V Zener diode can be connected from IOUT to IMON to prevent damage to the output NPN transistor in the event of a fault condition. In this case, a low leakage Zener diode should be used to reduce error in the IOUT current. Step 1: Determine the drop in voltage at the load due to the wire resistance and sense resistor at the maximum load current. RS (Internal RSENSE) The internal sense resistor can reliably carry a continuous current up to 3A and transient currents of 5A for up to 0.1 seconds. For currents greater than this, an external sense resistor should be used. The internal sense resistor has a temperature coefficient similar to copper. VDROP = (RSWIRE + RRWIRE + RSENSE) • ILOADMAX VDROP = (0.125Ω + 0.125Ω + 0.02Ω) • 2A = 0.54V VDROP ILOAD VREG VIN REGULATOR RF 3.65k I+IN VSENSE RIN FB + IOUT IMON LT6110 ILOADMAX = 2A – +IN V+ RSENSE 20mΩ RG RSWIRE 0.125Ω RS –IN + LOAD CIRCUIT OR BATTERY + – V– VLOAD – RRWIRE 0.125Ω VDROP 6110 F02 Figure 2. 2-Wire Compensation, One Wire Is Connected to the Load and One Wire Is the Ground Return Wire 6110f 12 For more information www.linear.com/LT6110 LT6110 Applications Information Step 2: Determine the resistor on the +IN pin, RIN, required to cancel VDROP. The regulator output voltage will increase as current is pulled from the IOUT pin through the feedback resistor, RF, creating a compensation voltage. VCOMP = IIOUT • RF To cancel the voltage drop at the load, set VCOMP equal to VDROP. VCOMP = IIOUT • RF = VDROP Since the IOUT current is equal to the current going into the +IN pin and the current in the +IN pin is equal to the sense voltage divided by RIN, RIN can be determined by the following equations: IIOUT =I+IN = VSENSE RIN Combining the above equations, RIN = ( 2A • 0.02Ω ) • In most cases, the internal sense resistor, wire resistance tolerances and temperature mismatch of the RSENSE and RWIRE resistances will contribute the largest portion of the overall compensation circuit error. See the sections on Error Sources, Copper Wire Information and Temperature Errors for a comprehensive discussion. Additional Design Considerations IOUT Current The recommended range of IOUT current is 30µA ≤ IIOUT ≤ 300µA for the best precision. For performance outside of this range, see the Typical Performance Curves to determine typical errors. If the IOUT current is less than 30µA, the feedback resistor may need to be adjusted to reduce the error in the compensation circuit. where VSENSE = ILOADMAX • RSENSE RIN = (ILOADMAX • RSENSE ) • external sense resistor with a tighter tolerance. See the section on External Current Sense Resistors for more information. RF In the previous example, VDROP 3.65k = 270Ω 0.54V Step 3: The final step is to consider the errors in the compensation circuit to determine if the resulting voltage error at the load meets the desired performance. For example, the internal RSENSE of the LT6110 has a typical tolerance of ±7.5%. If the other errors in the compensation circuit such as VOS, IOUT current error and the resistor tolerances of RF and RIN add an additional ±2.5% error, then the total error in the compensation circuit would be ±10% resulting in a voltage error at the load of the following: VLOADERROR = VCOMP • Compensation Error VLOADERROR = 0.54V • (±10%) = ±0.054V IIOUT = VSENSE 0.04 = = 148µA RIN 270 Since this is within the recommended range no further adjustment is needed. See the section on Compensating a Low Quiescent Current Design for IOUT current less than 30µA. Load Regulation Load regulation is often specified as an error in output voltage at a given load current, as in the previous example, but it is also specified as a percentage of the regulator output voltage. If the output voltage of the regulator circuit in Figure 2 is 5V, the resulting compensated load regulation, in percent, would be the following: A 10× improvement. LoadRegCOMP ( %) = If this is not adequate for the given application, steps can be taken to reduce the sources of error, such as using an VLOADERROR •100 VREG LoadRegCOMP ( %) = ±0.054V •100 = ±1.1% 5V 6110f For more information www.linear.com/LT6110 13 LT6110 Applications Information Without the compensation circuit (no RSENSE) the load regulation in percent would be, Kelvin Sense Connection to RSENSE To reduce RSENSE error due to trace resistance, the –IN pin and RIN resistor should be connected as close to RSENSE as possible, as reflected in Figure 2. –0.5V LoadRegUNCOMP ( %) = •100 = –10% 5V The regulator’s output will also change due to its own load regulation effects (per the regulator’s specification). In general, this change in voltage is small compared to the wire-drop, and can be ignored. If it is considered to be a significant source of error, it can be included as part of the wire-drop compensation. To include the regulator’s load regulation effect, simply add the voltage drop due to the regulator’s load regulation at ILOADMAX to VDROP, when calculating the compensation circuit parameters. Compensating a Low Quiescent Current Design Switching regulator circuits are used for high power efficiency. Many are required to maintain high efficiency at light or no load conditions. In these cases the quiescent operating current is minimized by using larger valued resistors to program the output voltage so very little current is wasted in the feedback network. A large value for resistor RF could require too low of a compensating current (<30µA) from IOUT of the LT6110. In this situation the feedback resistor, RF, can be split into two resistor values. A small value resistor to conduct IIOUT from the LT6110 and compensate the output voltage when the load current is high, and a second, larger valued resistor, to keep the no-load quiescent current drain low. With this arrangement, as shown in Figure 3, IIOUT can be designed for 100µA to preserve VDROP compensation accuracy. At no load the quiescent current drawn through the feedback resistors, IQ, can be kept very low. PCB Trace Resistance Printed circuit trace resistance between the output of the regulator and the load will cause additional voltage drops. As with the regulator’s load regulation effects, these drops can be compensated for by adding them to VDROP when calculating the compensation circuit parameters. This also allows the use of narrower traces to deliver power to the load and still retain good load regulation. See the PCB Copper Resistor section for more information on how to determine trace resistance. ILOAD VREG VIN RFA REGULATOR FB IQ <30µA I+IN RWIRE VLOAD VSENSE RIN + – + +IN V RFB RS –IN LOAD 20mΩ RG IOUT IMON LT6110 + – V– 6110 F03 Figure 3. Low Quiescent Current Wire Compensation Using Three Regulator Resistors 6110f 14 For more information www.linear.com/LT6110 LT6110 Applications Information In Figure 3 RF is split into RFA and RFB. VREG is the no-load quiescent output voltage of the regulator. The design of these two feedback resistors follows: RFA = VDROP IIOUT IIOUT can be sized to be 100µA at full load current and only this resistor creates the VDROP compensation voltage. RFB = VREG – VFB –RFA IQ IQ is the no-load quiescent current flowing through the resistor string. Figure 4 is a circuit using the LT6110 and a three resistor voltage setting technique to compensate the voltage loss due to a 2A load connected through 6 feet of stranded copper wire (300mΩ of wire resistance). The LT3980 is a 2A buck switching regulator programmed for 5V out with only 10µA of current, IQ, through the feedback resistor string when there is no load current. At the full 2A load the LT6110 uses the internal 20mΩ sense resistor to produce 100µA at IOUT to compensate for the 640mV drop. VIN VIN Compensating a Current Referenced Regulator Power Source Figure 5 shows a cable drop compensation circuit using a current referenced regulator, the LT3080. A precision 10µA set current, ISET, is sourced through two series connected resistors to program the output voltage for the remote load. To compensate for the load connecting cable drop requires sourcing an additional current into this resistor pair to increase the output voltage. The LT6110 provides a sourced current at the IMON pin which is also directly proportional to the current flowing to the load. This current is three times the normal IOUT current. The following equations are used to design this circuit: VREG = ISET • (RSET1 + RSET2) VSENSE = ILOAD • RSENSE I+IN = VSENSE RIN IIMON = 3 • I+IN BD RUN/SS BOOST LT3980 100k SW RT DA 0.47µF 10µH DFLS240L 97.6k 15k PGOOD 1.5nF VC 100pF GND FB VREG 47µF 6.49k NC 10pF VFB = 0.79V 422k 80.6k +IN LT6110 IOUT V+ 20mΩ IMON RS GND –IN 402Ω 0.1µF RWIRE 0.3Ω 100µF 5V 2A 6110 F04 Figure 4. LT3980 Buck Regulator with LT6110 Cable Drop Compensation Circuit 6110f For more information www.linear.com/LT6110 15 LT6110 Applications Information RWIRE 0.5Ω RIN 200Ω LT3080 IN VIN VLOAD 3V 1A +IN V+ ISET RS –IN LOAD 20mΩ + – VREG LT6110 IOUT + – SET RSET1 301k IMON RSET2 1.69k IMON V– 6110 F05 IMON = 3 IIN+ Figure 5. Wire Loss Compensation Using a Current Referenced LDO To compensate for VDROP at ILOAD(MAX) set: RSET2 = VDROP IIMON and RSET1 = VREG –RSET2 ISET As an example, to compensate this 3V regulator for a 500mV cable drop with a 1A load current set I+IN for 100µA for best accuracy. Then: RSET1 = 301k and RSET2 = 1.69k using nearest 1% tolerance standard resistor values. RIN = 1A • 20mΩ = 200Ω 100µA As shown in Figure 6 an LT6110 can add cable drop compensation by using the current sourced from the IMON pin. In this type of circuit the voltages appearing at the IOUT and IMON pins can be higher so care not to exceed their voltage ratings is important. To preserve accuracy the voltage at IMON should be kept within 5V of V–, or ground in this example. By using two resistors for the bottom resistor in the voltage regulator programming string, the cable drop compensation voltage can be added to a voltage near ground appearing at the IMON pin. The following equations are used to design this circuit using an LT1083, 7A adjustable voltage regulator: VREF = 1.25V between OUT and ADJ pins, IADJ = 75µA typ V ISET = REF IADJ R1 VLOAD (ILOAD = 0) = (ISET + IADJ) • (R2 + RG) + VREF Compensating an Output Referred Adjustable Voltage Regulator VSENSE = ILOAD • RSENSE Many adjustable voltage regulators are biased from a floating voltage reference that sets a voltage between the output pin and an adjust pin. Three terminal fixed voltage regulators can also be made adjustable by biasing up the ground terminal. A feedback resistor string is used to program the output voltage. The amount of current through these resistors is scaled to a level to minimize error caused by any bias current at the adjust pin. I+IN = VSENSE RIN IIMON = 3 • I+IN As an example, Figure 6 is a 12V regulator for a 5A remotely connected load with a wire resistance of 250mΩ. For the higher load current an external 25mΩ sense resistor is 6110f 16 For more information www.linear.com/LT6110 LT6110 Applications Information RWIRE 0.25Ω RSENSE 0.025Ω VLOAD 12V 5A RIN +IN V+ RS –IN R1= 20mΩ VIN 10µF IN LT1083 ADJ OUT IADJ VREG R1 499Ω IOUT 10µF RG 1k + – R2 = RG = 1.62k ISET R2 3.16k LT6110 1.25V ISET IMON R1• ( VLOAD – VREF ) –RG IADJ •R1+ VREF ILOAD • (RSENSE +R WIRE ) 3 •I+IN VIMON(MAX) = RG • (ISET +IADJ + 3 •I+IN ) V– 6110 F06 IIMON IIMON = 3 I+IN Figure 6. Wire Compensation Using a High Current Adjustable Regulator used. The cable drop voltage for such a high current application is significant: VDROP = ILOAD(MAX) • (RSENSE + RWIRE) = 5A • 275mΩ = 1.375V To program the regulator output voltage and compensate for VDROP at ILOAD(MAX) the following procedure can be used: Make ISET >> IADJ, if ISET = 33.3 • IADJ then ISET = 2.5mA V 1.25V R1= REF = = 499Ω ISET 2.5mA VLOAD – VREF 10.75V = = 4.175k ISET +IADJ 2.575mA Resistor RG is used to develop the maximum load current compensation voltage. A smaller value for RG minimizes the voltage programming error at no load but requires more current from the LT6110 IMON pin to compensate for cable drop loss. The IMON pin current is most accurate over a range from 30µA to 3mA. RG = VDROP IIMON With this selection for RG then: R2 = 4.175k – 1k = 3.175k use a 3.16k standard 1% tolerance value to set the no-load output voltage to 12V. To program the LT6110 compensation current requires a selection for RIN: RIN = For 12V output with no-load current: (R2+RG ) = For 1.375V of compensation, using a convenient value 1k resistor for RG will require 1.375mA from the IMON pin which is near the mid range of accurate current levels. VSENSE VSENSE = IIMON I+IN 3 VSENSE = 5A • 25mΩ = 125mV and IIMON 1.375mA = = 460µA so 3 3 125mV = 271Ω RIN = 460µA use a 274Ω standard value. The IOUT pin can be connected to the 12V regulator output. The LT1083 requires a minimum output load current of 10mA so an additional 1.62k resistor (not required if ILOAD is always greater than 10mA) is added to the output. 6110f For more information www.linear.com/LT6110 17 LT6110 Applications Information The voltage that appears at the IMON pin can impact the accuracy of the compensation circuit and should be noted. In this example the voltage will be a maximum at full load current and voltage compensation. This voltage is: example circuit that indicates the various error terms to be considered. For this example a 5V regulator is to provide 2A maximum to a remote load connected through 6 feet (~2 meters) of 28AWG (19/40) stranded hook-up wire. At 2A of current, 28 gauge is the thinnest, low cost wire suitable. From this an estimate of the wire resistance can be made. From wire tables the DC resistance of 28AWG can be determined making RWIRE = 6ft • 58.7mΩ/ft = 352mΩ. At 2A full load current this will create a VDROP of 704mV. Without the LT6110 compensator the regulation of the 5V supply at the load would be 14%. VIMON(MAX) = (ISET + IADJ + IIMON) • RG = (2.5mA + 75µA + 1.375mA) • 1k = 3.95V. ERROR SOURCES The LT6110 output current allows for reliable compensation for small or large connection wiring voltage drops. The voltage regulation at the remote load can be improved dramatically using the LT6110. With properly designed cable drop compensation the load voltage variation will be reduced to only the error in the compensation voltage created. This error voltage is a combination of several circuit characteristics. To emphasize error terms this example design will use the internal 20mΩ sense resistor of the LT6110 and will assume that the feedback resistor network in the voltage regulator cannot be modified or optimized for compensation. The RF used to develop the compensation voltage is fixed at 10k and the reference voltage at the feedback node where the compensator connects is 1.2V. From these parameters the basic compensation circuit can be The first step in determining the error is to determine the amount of compensation voltage required. Figure 7 is an + VDROP – VIN IN OUT REGULATOR VREG RF 10k ADJ + VSENSE – + VCOMP GND RWIRE 6 FT, AWG 28 19/40 STRANDED WIRE ≥0.1µF – I+IN RIN LT6110 +IN ±VOS* + – V+ RS RSENSE 0.020Ω –IN VLOAD LOAD 1k NC I+IN VIOUT + VWIRE – ILOAD + – IOUT BIAS IIOUT ±IOUT ERROR IMON IIMON ±IMON ERROR *± VOS = VOS + V– 6110 F07 VIMON ∆VOS ∆VOS ∆VOS + + + T V • ∆T ∆I+IN ∆VIOUT ∆VIMON C OS Figure 7. Cable Drop Compensation Error Sources 6110f 18 For more information www.linear.com/LT6110 LT6110 Applications Information easily designed: VSENSE at full load is 20mΩ • 2A or 40mV The compensation voltage, VCOMP, required is: VWIRE + VSENSE, 704mV + 40mV, or 744mV is ohms and is accounted for as a small resistance in series with RIN. The voltage across this small resistance is included in the total offset voltage term. The change in I+IN current is relative to 100µA where the LT6110 is trimmed for accuracy. To create this compensation voltage will require a current through feedback resistor RF of VCOMP/RF, 744mV/10k for an IIOUT of 74.4µA. This is well within the most accurate range of current (30µA to 300µA) flowing into the IOUT pin. • ∆VOS/∆VIOUT is a change in the offset voltage caused by a change in the voltage applied to the IOUT pin specified in mV/V. The change in VIOUT is relative to 1.2V DC where the LT6110 is trimmed for accuracy. To create this current at full load requires an RIN value of VSENSE/IIOUT, 40mV/74.4µA, or 537.6Ω. Using the nearest standard 1% tolerance value of 536Ω will be sufficient. Without considering any error terms other than this slight change in value for RIN results in nearly perfect cable drop compensation. The theoretical load regulation would be improved from 14% to less than 0.01%. • ∆VOS/∆VIMON is a change in the offset voltage caused by a change in the voltage applied to the IMON pin specified in mV/V. The single largest source of compensation error comes from any change in the connecting wire resistance from the design assumptions. This could be caused by temperature, aging and possibly corrosion. In the compensator circuit itself component tolerances and errors terms will combine to deviate from the near perfect designed amount of compensation. Figure 7 shows this simple example design and indicates the various error sources within the LT6110. All of the error terms can be determined from the Electrical Characteristics Table. The error terms for any compensator design include: RSENSE tolerance RIN tolerance RF tolerance VOS, the offset voltage in µV of the internal current sense amplifier • ∆VOS/∆I+IN is an error term caused by the finite gain of the current sense amplifier. • • • • This is the change in the offset voltage as the sense voltage and resulting input current varies from 0 to the maximum value. It is a factor specified in mV/mA which • IOUT current error is the accuracy of the internal current mirror. This is a percent deviation from I+IN. • IMON current error is the accuracy of the total internal mirror current sourced to the IMON output. This is a percent deviation from 3 • I+IN. • Temperature Related Errors (see Temperature Errors section) Table 1 is an example of the stack-up of all error terms in the design of Figure 7. This table uses typical variances to be seen at 25°C. It is not a rigorous worst case analysis over all possible operating conditions, but instead serves to illustrate what to expect for load regulation improvement under nominal conditions. In this example, including all typical error terms, the LT6110 still provides a factor of 10 improvement in voltage regulation at the remote load. To obtain the same level of load voltage stability without using the LT6110 would require reducing the amount of cable drop loss. The easiest way to do so would be to increase the wire gauge used to connect to the load. For a 70mV change in load voltage at 2A full load current would require a wire resistance of only 33mΩ and for a 6 foot length 16AWG gauge wire is required. A larger wire gauge can be significantly more costly and is less flexible in routing to the load. These are two significant design compromises to be considered. 6110f For more information www.linear.com/LT6110 19 LT6110 Applications Information Table 1. Compensation Error Using Typical Variances Expected at 25°C. FIGURE 7 DESIGN EXAMPLE. TOTAL VDROP TO COMPENSATE = 744mV, I+IN = 74.6µA TERM DESIGN VALUE/SPEC UNITS RSENSE 20 mΩ RIN 536 Ω VOS 0 µV COMMENT/CALCULATION FOR MAXIMUM VCOMP FOR MINIMUM VCOMP TYPICAL ERROR VALUE TYPICAL ERROR VALUE 7.50% 21.5 –7.50% 18.5 –0.5% 533 0.5% 539 –100 –100 100 100 –10% 0.135 10% 0.165 Internal Sense Resistor ∆VOS/∆I+IN 0.15 ∆VOS/∆VIOUT 0.005 mV/V Relative to VIOUT = 0.8V –10% 0.0045 10% 0.0055 ∆VOS/∆VIMON 0.3 mV/V Relative to VIMON = 0V –10% 0.27 10% 0.33 Total Offset mV/mA Relative to I+IN = 100µA VOS + ∆VOS/∆I+IN • (100µA – 74.6µA) + ∆VOS/∆VIOUT • (1.2V – 0.8V) + ∆VOS/∆VIMON • 0V µV Total VOS –94.5 106.4 IIOUT Error 0 % % IOUT Current Error Relative to I+IN 0.4% 0.004 –0.4% –0.004 IIMON Error 0 % % IMON Current Error Relative to 3 • I+IN 1.50% 0.015 –1.50% –0.015 40 mV ILOAD(MAX) • RSENSE I+IN 74.6 µA IIOUT 74.4 µA IIMON 223.8 Summary of Terms VSENSE 43 37 (VSENSE – Total VOS)/RIN 80.8 68.5 I+IN • (1 + IIOUT Error) 81.1 68.2 µA 3 • I+IN • (1 + IIMON Error) 246.0 202.4 RF 10 kΩ Fixed Resistor Value in Power Source VCOMP 746 mV IIOUT • RF 0 % 2 mV 0.04 % VCOMP Error 0.5% 10.05 –0.5% 9.95 815 679 9.26% –9.04% 71 –65 1.42% –1.31% With Compensation VLOAD_ERROR Load Regulation VCOMP – VDROP FREQUENCY RESPONSE AND TRANSIENTS The LT6110 has a –3dB bandwidth of 180kHz. This smooth frequency response is shown in Figure 8. This defines the response time from the sensed input voltage to the compensation output currents. Power sources will typically have a large output capacitance making their loop response bandwidth much slower than the LT6110. The cable drop compensation loop is much faster than the power source so there should be little impact on loop stability in driving a remote load. For fast or step change variations in load current some transients will be observed at the power source output and at the remote load due to the finite reaction time of the compensation loop. The amount of voltage transient seen will depend mostly on the size and quality of the supply bypass capacitors used at each end of the load connecting wire. An example of these transients is shown in Figure 9. Any ringing while settling out can be smoothed by additional filtering components in the control loop. A small feedback capacitor across the regulator feedback resistor, RF, can provide effective smoothing of transients. Specific values to use depend on the particular application component values. One important consideration for transients is a sudden open or removal of the load current from a high current condition. There is a risk of overvoltage at the load before the LT6110 can reduce the compensation voltage. A good solution to this potential issue is to bypass the remote load with a capacitance greater than the capacitance at the output of the regulator or power source. Figure 10 shows a load removal transient using a 100µF load. Fortunately the amount of compensation in most applications should not be so large as to cause a serious overvoltage risk but should always be considered. 6110f 20 For more information www.linear.com/LT6110 LT6110 Applications Information 0dB R+IN –3dB R–IN 1k C1 0 –60 –90 1 IIOUT = 100µA 10 100 FREQUENCY (kHz) PHASE (DEG) –30 +IN V+ RS –IN 20mΩ –120 1000 LT6110 IOUT 6110 F08 + – Figure 8. LT6110 Frequency Response IMON VREG 500mV/DIV V– 6110 F11 Figure 11. LT6110 Frequency Compensation VLOAD 500mV/DIV 2A 1A 100µs/DIV 6110 F09 Figure 9. VLOAD Compensated EXTERNAL CURRENT SENSE RESISTORS VREG 500mV/DIV VLOAD 500mV/DIV 2A 0A CLOAD = 100µF 10ms/DIV 6110 F10 Figure 10. Removing Load In addition to using a regulator capacitor to adjust the loop response, an RC pole in the LT6110 circuit can provide frequency compensation. Figure 11 shows an LT6110 with an input RC filter. Using the input RC filter introduces a second pole to the LT6110 one pole response (Figure 9). The LT6110 poles become a zero in the regulator’s openloop response that includes the LT6110 in it’s feedback path (providing the same function as the regulator’s RF with a shunt capacitor). Typically the RC pole frequency should be about one-tenth of the regulator’s switching frequency. f 1 fPOLE = = CLK 2πR –INC1 10 Loop compensation with an LT6110 RC filter is not required if the regulator’s loop is compensated with a zero in the feedback divider (refer to the Regulator Loop Stability section). The LT6110 internal current sense resistor, RSENSE, is provided for convenient use in many applications with a maximum load current less than 3A. For higher current or greater precision wire loss compensation an external sense resistor can be used. The external RSENSE resistor can be a low valued current sense or shunt resistor, the DC resistance (DCR) of an inductor, or the resistance of a printed circuit board trace. Figure 12 shows an LT6110 circuit configuration using an external sense resistor. The internal resistor at the RS pin is left open circuited. EXTERNAL RSENSE TO VREG TO LOAD RIN +IN V+ RS –IN 20mΩ IOUT IMON LT6110 V– + – 6110 F12 Figure 12. Using an External RSENSE (Resistor, Inductor or PCB Trace) 6110f For more information www.linear.com/LT6110 21 LT6110 Applications Information The value of RSENSE external determines the VSENSE voltage. If IIOUT is 100µA then a VSENSE of 50mV is large enough to minimize the compensating IOUT current error due to VOS to less than 1% (see Figure 13). IOUT CURRENT ERROR (%) 100 0.4V ≤ VIOUT ≤ V+ – 1.5V VIMON = V– = 0V VOS(MAX) 10 1 0.1 Precision Current Shunt Resistor A precision, very low VLOAD error, compensation circuit can be implemented with an LT6110 and a precision external RSENSE. A ±1% to ±5% tolerance or better RSENSE resistor significantly reduces IIOUT compensation current error due to part to part variations. In addition, the low temperature coefficient (TCR of typically ±100ppm/°C) of an external sense resistor greatly reduces the contribution of RSENSE to the total voltage drop loss at higher operating temperatures. Figure 14 shows a 5V, 3.5A buck regulator with an LT6110 using an external RSENSE. Table 2 is a list of typical current sense resistors. IIOUT = 300µA IIOUT = 100µA IIOUT = 30µA 0 10 20 30 40 50 60 70 80 90 100 VSENSE (mV) 6110 F13 Figure 13. VSENSE VIN 8V TO 36V 22µF BD VIN 4.7µF BOOST RUN/SS 0.047µF 6.8µH SW VC 47µF 15k LT3972 9.53k 47pF NC MBRA340 1nF FB RT 63.4k SYNC 0.79V GND 100k 866Ω V+ IOUT 523k 100pF +IN 0.1µF LT6110 IMON RS GND –IN EXTERNAL RSENSE RWIRE 25mΩ 0.25Ω ±5% 10 FT 24AWG I = 600kHz VLOAD LOAD 5V 3.5A 6110 F14 Figure 14. LT6110 with an External RSENSE and LT3972 Buck Regulator Table 2. Surface Mount RSENSE Resistors PART NUMBER THICK FILM VALUE RANGE TOLERANCE TCR POWER SIZE 2mΩ to 1Ω 1% to 5% 100ppm 2W 2512 Stackpole Electronics CSR2512 10mΩ to 1Ω 1% to 5% 200ppm 2W 2512 Vishay RCWE2512 33mΩ to 51Ω 1% to 5% 200ppm 2W 2512 Panasonic ERJM1W 1mΩ to 20mΩ 1% to 5% 100ppm 2W 2512 10mΩ to 100mΩ 10mΩ to 100mΩ 1% to 2% 1% to 2% 100ppm (20mΩ to 51mΩ) 100ppm (20mΩ to 51mΩ) 1W 2W 1206 2512 IRC LRC-LRF-2512 Susumu PRL1632 Susumu PRL3264 6110f 22 For more information www.linear.com/LT6110 LT6110 Applications Information Copper Resistor Made from an RF Inductor 24 22 An inductor made of copper wire will have a small DC resistance, DCR or RCOIL, with a temperature coefficient that matches that of the copper wire connecting the remote load. Copper wire resistance has a positive temperature coefficient of approximately +3900ppm/°C. If the current sense resistor and the remote load are in the same operating environment and subject to an increase in temperature, the resistance increase in RSENSE will increase both VSENSE and the LT6110 compensation current to directly track and cancel the increase in wire voltage drop to the load(refer to the Temperature Errors section). Table 3 shows a list of small air core inductors suitable for use as external RSENSE resistors. Table 3. Coilcraft Air Core Inductors for External RSENSE COILCRAFT PART NUMBER INDUCTANCE (nH)* DCR NOMINAL (mΩ) (±6% TYPICAL) IRMS (A) 0908SQ-27N 27 8.5 4.4 2222SQ-221 221 9.8 5 1010 US-141 146 3.1 14 PCB TRACE CURRENT (A) 20 14 12 10 1oz COPPER 8 6 2 0 0 50 100 150 200 250 300 350 400 450 500 PCB TRACE WIDTH (MILS) 6110 F15 Figure 15. PCB Trace Current vs Trace Width (<10°C Temperature Rise) Example: Design a 2oz copper PCB trace sense resistor to compensate for wire voltage drop for an ILOAD(MAX) of 10A. A VSENSE of 60mV is large enough to minimize the compensating IOUT current error due to the input offset voltage of the LT6110. In a high load current application without a high precision load regulation specification, the cost of an external RSENSE resistor can be eliminated using the resistance of a printed circuit board, PCB, trace as a sense resistor. The resistance, RPCB, is a function of copper resistivity (ρ), PCB copper thickness (T), trace width (W) and trace length (L), RPCB = ρ (L/(T • W)). The typical manufacturing of PCB fabrication limits the trace resistance tolerance to ±15%. A simplified RPCB calculation sets the length equal to the width (L/W = 1) and approximates 0.5mΩ and 0.25mΩ per square trace area for 1oz and 2oz copper respectively. The maximum current of a PCB trace depends on the trace cross sectional area, trace width (W) times copper thickness (T) and the amount of heating of the trace permitted. Figure 15 plots PCB trace current vs PCB trace width for 1oz (T = 1.4mils) and 2oz (T = 2.8mils) copper for less than 10˚C temperature rise (this graph provides a conservative maximum trace current estimate based on the ANSI IPC2221 standard). 2oz COPPER 16 4 *Inductance is not relevant for current sense. PCB Copper Resistor 18 RPCB = VSENSE ILOAD(MAX) = 60mV = 6mΩ 10A Using Figure 15, the 2oz copper minimum trace width for 10A is 150mils. This sets the current handling capability of the trace. The resistance of the trace resistor is set by the length of the trace. Each 150mil wide square of 2oz copper will have a resistance of 0.25mΩ. A total resistance of 6mΩ will require 24 squares (6mΩ/0.25mΩ/square). The length of the PCB trace will then be 24sq × 150mils or 3.6 inches. A serpentine layout can be used to reduce the footprint of RPCB. Figure 16 shows a serpentine layout for a 6mΩ PCB sense resistor and the VSENSE connections to the LT6110. The corners of the serpentine resistor count as 3/4 of a square. In Figure 16, RPCB consists of six 3.5 square rectangular traces (two whole squares and two 3/4 squares). The RPCB six rectangular traces equal 21 0.15in × 0.15in squares. Using a 2oz copper trace the resistance of the 21 squares is 5.25mΩ at 25°C (21 • 0.25mΩ per square). An additional very small trace resistance is due to the 0.015in × 0.15in trace that connects the rectangular 6110f For more information www.linear.com/LT6110 23 LT6110 Applications Information 5.4mΩ ±15% AT 25°C PCB RESISTOR 21 2oz COPPER SQUARES TO REGULATOR ONE SQUARE 0.15 INCH × 0.15 INCH TO LOAD A 3/4 CORNER SQUARES 0.15 INCH × 0.15 INCH B A 3.5-SQUARE COLUMN RIN — 3/4 SQUARE 21 SQUARES (6 COLUMNS) — ONE SQUARE –IN — 3/4 SQUARE 6110 F16 V– IMON RS V+ IOUT NC +IN — ONE SQUARE A B Figure 16. LT6110 and PCB Trace Resistor Layout traces at the top and bottom corner squares. There are five connecting traces and their total resistance is 0.125mΩ ([0.015 inch/0.15 inch] • 0.25mΩ • 5). Temperature Errors In addition to the initial errors at 25°C the errors due to a temperature variation must be included. The ambient temperature variation of the LT6110 and the wire can have the following cases: The LT6110 and wire are at the same temperature, the LT6110 and wire are at much different temperatures or the temperature of the LT6110 circuit is known and the wire temperature can only be approximated. The design procedure targets a load voltage equal to VREG(NOM) at maximum load current and cancels VDROP by setting IIOUT • RF = VDROP. If, over the specified temperature range, {IIOUT • RF – VDROP} is not zero volts, then there will be an error to the expected load voltage at maximum load current (for example, if VLOAD = 5V at 25°C and at 75°C {IIOUT • RF – VDROP} is 5mV then the VLOAD error is 100 • (5mV/5V) = 0.1%). Since IIOUT = VSENSE/RIN, the temperature errors must include the errors due to RIN, RSENSE and VOS. The error sources due to temperature of an LT6110 circuit are: The IOUT current error vs temperature coefficient is –50ppm/°C The VOS temperature coefficient is ±1µV/°C The RIN and RF resistors temperature coefficient is ±100ppm/°C The internal RSENSE resistor temperature coefficient is +3400ppm/°C An additional temperature error is due to RWIRE. The copper wire temperature coefficient is +3900ppm/°C The IOUT current, VOS, RIN and RF errors are small compared to the errors of the internal RSENSE and RWIRE. For a 50°C temperature rise the IOUT current, VOS, RIN and RF resistor error is 0.25%, 50µV and 0.5% respectively and the internal RSENSE and RWIRE error is 17% and 19.5% respectively. Using the example of VLOAD = 5V, ILOAD = 2A, IIOUT = 71.2µA, RF = 10k, RIN = 562Ω and RWIRE = 0.336Ω the VLOAD error due to the following three example cases is calculated: 6110f 24 For more information www.linear.com/LT6110 LT6110 Applications Information Case 1: LT6110 and the wire are at 75°C and the VLOAD error is –0.36%. If the RSENSE temperature coefficient matches the wire’s temperature coefficient of 3900ppm/°C then the VLOAD error is reduced. Using the copper wire resistance of an inductor as an RSENSE external the VLOAD error is reduced to –0.025%. Case 2: The LT6110 is at 75°C, the wire is at 25°C and the VLOAD error is 2.3%. The 2.3% error is mostly due to the internal RSENSE temperature coefficient. Using an external ±100ppm/°C RSENSE reduces the VLOAD error to ±0.05%. In addition, using a thermistor across RIN to increase the IOUT current as the temperature increases can reduce the temperature induced VLOAD error. Case 3: The LT6110 is at 25°C, the wire is at 75°C and the VLOAD error is –2.6%. The error is due only to the copper wire resistance increase vs temperature. The Case 3 error can be reduced by designing for the maximum RWIRE at a specified temperature. Copper wire specifications from a reliable manufacturer are required. The maximum current per wire is a function of the wire temperature rise due to current, the maximum wire insulation temperature and the number of cable wires (refer to the Copper Wire Information section). Table 4 is a random list of AWG wire resistance versus current based on lab measurements. Copper Wire Information The wire used in the power distribution of electronic systems is annealed (heated and cooled) copper wire and is specified for it’s resistance per unit length, weight per unit mass and current capacity. In the American Wire Gauge standard, AWG is the gauge number and corresponds to the diameter of a solid wire (as the gauge number increases the wire diameter decreases, the wire resistance increases and the current capacity decreases). Stranded copper wire is an insulated bundle of packed and twisted bare solid strands and its resistance, weight or cost depends on the type of coating (tin, silver or nickel) and stranding options (how the strands are grouped and twisted). The stranded wire’s flexibility is useful for building and routing wire harness. The current capacity of copper wire is inversely proportional to its gauge number, number of wire conductors and operating temperature (increasing gauge, conductors and temperature, decreases current capacity). In addition the wire insulation temperature rating determines the maximum operating current (typical insulation ratings range from 80°C to 200°C). Copper wire resistance increases directly with operating temperature. The temperature coefficient of copper α is equal to 0.0039/°C at 20°C (a useful linear approximation from 0°C to 100°C). If RLOW is the resistance at a TLOW temperature and RHIGH is the resistance at a THIGH Table 4. A Random List of Wire Resistance vs Current at 20°C AWG 18 AWG 20 AWG 22 AWG 24 AWG 26 AWG 28 AWG 30 STRANDS/GAUGE STRANDS/GAUGE STRANDS/GAUGE STRANDS/GAUGE STRANDS/GAUGE STRANDS/GAUGE STRANDS/GAUGE 16/30 7/28 7/30 19/36 19/38 7/36 7/38 Current (AMPS) RWIRE (mΩ/ft) RWIRE (mΩ/ft) RWIRE (mΩ/ft) RWIRE (mΩ/ft) RWIRE (mΩ/ft) RWIRE (mΩ/ft) RWIRE (mΩ/ft) 1 6.53 9.61 15.42 22.47 37.97 62.31 102.36 2 6.54 9.63 15.51 22.66 38.41 63.32 109.14 3 6.56 9.68 15.66 22.99 39.08 65.23 4 6.59 9.73 15.84 23.38 40.21 5 6.62 9.82 15.99 23.78 6 6.65 9.90 16.32 7 6.71 10.02 8 6.79 10.15 9 6.83 10 6.91 6110f For more information www.linear.com/LT6110 25 LT6110 Applications Information temperature then the wire’s resistance vs temperature is: RHIGH = RLOW • (1 + α • (THIGH – TLOW)). Example: Find the weight of one hundred thousand feet of 18AWG wire and compare it to the weight of a 24AWG wire: An approximation to the temperature rise in a wire due to current can be derived from the wire’s resistance vs temperature equation using the wire’s resistance increase vs safe operating current. If RLOW is the wire resistance at a low current and RHIGH is the wire resistance at a higher current and TRISE is equal to THIGH – TLOW then the temperature rise in a wire is: Table 4 shows 6.5mΩ/ft for 18AWG and 22.43mΩ/ft for 24AWG. TRISE (°C) = 256.4 • (RHIGH/RLOW – 1). (31.39 • 10–6) • [(100000)2/ (22.43 • 10–3 • 100000)] = 141 pounds. Table 4 is a list of measured copper wire resistance versus current at 20°C for an arbitrary group of 18AWG to 30AWG wires. Example: Find the wire temperature rise for 3A flowing in a 28AWG wire. The 28AWG wire on Table 4 has 62.31mΩ/ ft RLOW resistance at 1A and 65.23mΩ/ft RHIGH resistance at 3A. TRISE for 3A is equal to 256.4 • (65.23/62.31 – 1) = 12°C. The weight of the 18AWG wire is: (31.39 • 10–6) • [(100000)2/(6.5 • 10–3 • 100000)] = 483 pounds. The weight of the 24AWG wire is: The weight of the 18AWG is 3.4× the weight of the 24AWG. Using an LT6110 simplifies wire drop compensation and provides the option to specify the smallest size and lowest cost of copper wire. The US Department of Commerce, National Bureau of Standards Handbook 100 is a comprehensive source of copper wire information. An LT6110 wire drop compensation design requires reliable information of wire resistance and current capacity. Published copper wire tables are a convenient quick-start guide to copper wire information. However accurate copper wire data is obtained by actual measurements of samples of copper wire to be used from a reputable manufacturer. A statistically small sample of copper wire is sufficient for measurements (the average measured mass resistivity deviation of a large sample of copper wire is only ±0.26%). The LT6110 power dissipation is at a minimum for I+IN 100µA or less. If the I+IN current is at its specified maximum of 1mA or greater then the maximum power dissipation and operating temperature must be considered. The LT6110 power dissipation is the sum of three components: The International Annealed Copper Standard of mass resistivity is: ILOAD2 • RSENSE (if the internal RSENSE is used) 153.28 • 10–6(Ω-kg)/m2 in Metric and Power Dissipation VIOUT • IIOUT, VREG • (I+IN + ISUPPLY) and Example of an extreme power dissipation case: VREG = 50V, I+IN = 1mA. 31.39 • 10–6(Ω-lb)/ft2 in English units. Mass resistivity is the product of Resistance/Length and Mass/Length and is useful for estimating the weight of copper wire required and its cost (the cost of copper wire depends on its weight and the price fluctuation of copper in the commodities market). The weight of copper wire is: 153.28 • 10–6(Length in m2)/(Resistance in Ω) in kilograms or 31.39 • 10–6(Length in ft2)/(Resistance in Ω) in pounds. VIOUT = 36V, IIOUT = 1mA, ISUPPLY = 2.7mA (ISUPPLY is a function of I+IN. See the ISUPPLY vs I+IN plot under Typical Performance Characteristics). ILOAD = 2A and RSENSE = 20mΩ Calculate LT6110 power dissipation: Power = 36 • 0.001 + 50 • (0.001 + 0.0027) + 22 • 0.02 Power = 0.301 Watts 6110f 26 For more information www.linear.com/LT6110 LT6110 Applications Information ILOAD VREG VIN I+IN SWITCHING REGULATOR FB IOUT ISUPPLY RIN +IN V+ RS SWITCHING REGULATOR RFA FB –IN IIOUT IMON +IN V+ RS VLOAD LOAD –IN 20mΩ RIOUT + – RWIRE VDROP RIN RFB 20mΩ VIOUT IOUT ILOAD VREG VIN + – RG IOUT V– LT6110 IMON V– LT6110 6110 F18 6110 F17 Figure 17. LT6110 Power Dissipation The maximum operating ambient temperature TAMAX is equal to TJMAX – θJA • Power. Figure 18. Limiting Regulator Voltage Boost (VREGMAX) 2. Calculate RIOUT: TJMAX is 150°C and θJA is 195°C/W for a TSOT-23 package and TJMAX is 150°C and θJA is 80.6°C/W for a DFN package. RIOUT = R FA VLOAD – R • VFB • R FA G VREGMAX – VLOAD Example: Limit the output of a 5V regulator to less than 6V. TAMAX = 150°C – 0.301W • 195°C/W = 91°C for the TSOT23 package and VLOAD = 5V, ILOADMAX = 2A and IIOUT = 100µA. TAMAX = 150°C – 0.301W • 80.6°C/W = 126°C for the DFN package. RFA = 6.49k, RFB = 422k and RG = 80.6k, RIN = 402Ω, VFB = 0.79V (Figure 4). Limiting the Regulator Boost Voltage (VREGMAX) Calculate RIOUT: In some wire drop compensation applications it may be necessary to limit the maximum voltage at the regulator output to ensure the safe operation of all load circuitry. Adding a resistor, RIOUT, in series with the output pin limits the maximum compensation current. This in turn limits the maximum voltage boosting at the regulator output, VREGMAX. The increasing IIOUT current through RIOUT drops the voltage at the IOUT pin to a minimum level and limits the maximum IOUT current (refer to the Minimum IOUT to IMON Voltage vs Temperature graph under Typical Performance Characteristics). If the limited IOUT current is greater than 1mA, a 0.1µF capacitor should be placed from the IOUT pin to ground to ensure stable operation. The RIOUT resistor limits the regulator’s voltage to an arbitrary value higher than VLOAD + RFA • IIOUT. Design Procedure: 1. Select a VREGMAX voltage > VLOAD + RFA • IIOUT. 6490 • 0.79 • 6490 5 – 80600 RIOUT = 6–5 RIOUT = 32k and 5.649V ≤ VREGMAX ≤ 6V. Limiting VIOUT The absolute maximum voltage at the IOUT pin (VIOUT) is 36V. If VIOUT is greater than 36V then a Zener diode from the IOUT pin to the regulator resistors and a resistor from the IOUT pin to V– can limit the VIOUT voltage to ≤36V. The Zener diode voltage, VZENER, is typically specified as a nominal voltage with a minimum and a maximum. For limiting VIOUT, use the minimum Zener voltage rating, VZENERMIN. VZENERMIN is typically specified at a current of 2mA to 5mA and at the low LT6110 IIOUT currents (≤1mA), the actual VZENERMIN can be up to 2V less than the minimum voltage listed in a diode data sheet. Therefore select a Zener diode with a minimum voltage at least 2V 6110f For more information www.linear.com/LT6110 27 LT6110 Applications Information ILOAD VREG VIN SWITCHING REGULATOR RFA RWIRE VDROP RIN FB +IN V+ RFB RS VLOAD LOAD SWITCHING REGULATOR VZENER VIOUT RFA +IN V+ RG IMON – V LT6110 IOUT IMON VLOAD = 48V and ILOADMAX = 2A, RWIRE = 1Ω. RSENSE = 20mΩ, RFA = 20.5k, RFB = 453k, RG = 12.4k, RIN = 402Ω, VFB = 1.223V, IIOUT = 100µA. Calculate VREGMAX = 48 + 2(0.02 + 1) = 50.04V. Calculate VZENERMIN: 20 + 100 •10 –6 • 3 VZENERMIN ≥ 50.04 – 20.5 •10 + 3 20.5 •10 •1.223 12.4 •103 ) ) VZENERMIN = 26V. The minimum Zener diode voltage must be ≥28V. Setting the Wire Compensation Threshold With light load currents, wire drop compensation may not be desirable. An additional resistor, RIN2, from the +IN pin to ground provides the option to set a load current LT6110 VREGMAX ILOADCOMP ILOADMAX WIRE DROP COMPENSATION THRESHOLD VREGMAX = VLOAD + ILOADMAX • (RSENSE + RWIRE). Example: Limit VIOUT to 20V. V– VREG VIOUT + IIOUT • R FA + VZENERMIN ≥ VREGMAX – R FA • VFB RG ( –IN 6110 F19 greater than the calculated VZENERMIN voltage. ( RS + – VIOUT Figure 19. Limiting the Voltage at the IOUT Pin (VOUT ≤ 36V) LOAD 20mΩ IOUT RZ 10M VLOAD RIN2 RFB + – RWIRE VDROP RIN1 IOUT FB –IN 20mΩ RG ILOAD VREG VIN ILOAD 6110 F20 Figure 20. Setting the Wire Drop Compensation Threshold threshold, ILOADCOMP, for the start of wire drop compensation. When the load current is equal to ILOADCOMP the maximum error in voltage at the load occurs. For ILOAD greater than ILOADCOMP the error in voltage at the load decreases to zero at ILOADMAX. Design Procedure: 1. Choose a threshold current. 2. Calculate RIN1 and RIN2: RIN1 = ILOADMAX •RSENSE IIOUT VLOAD +ILOADMAX •R WIRE IIOUT – VLOAD –1 ILOADCOMP •RSENSE VLOAD RIN2 = – 1 •RIN1 ILOADCOMP •RSENSE Example: Design the start of wire drop compensation at 1A. VLOAD = 5V, ILOADMAX = 3.5A, RWIRE = 0.25Ω, RSENSE = 25mΩ and IIOUT = 100µA. 6110f 28 For more information www.linear.com/LT6110 LT6110 Applications Information VIN VREG µModule REGULATOR RINT RSENSE RF + LOAD VLOAD RIN IOUT VFB ILOAD 1/2R WIRE +IN V+ RS – –IN 1/2RWIRE RG + – IOUT IMON The RSENSE resistor is a 6mΩ PCB trace. ILOAD = 10A and set IIOUT = 100µA. Calculate RF, RG and RIN. For IIOUT = 100µA, RIN = (10 • 0.006)/0.0001 = 600Ω and to the nearest 1% resistor RIN = 604Ω. If RIN = 604Ω then IIOUT = 99.34µA [IIOUT = (ILOAD • RSENSE/RIN)]. V– LT6110 6110 F21 Figure 21. An LT6110 with a µModule Regulator 1. ILOADCOMP = 1A. 2. Calculate RIN1 and RIN2: RIN1 = 576Ω and RIN2 = 115k. 10 • 0.006 + 0.15) –6 ( 99.34 •10 RF = 10 105 – • 0.006 + 0.15) –6 ( 99.34 •10 105 • RF = 18.7k (to the nearest 1% value). Typically a µModule® regulator contains a resistor (RINT) from the regulator’s output to the error amplifier’s input. The µModule resistor is inaccessible and is in parallel to the external feedback resistor (RF) required for wire drop compensation with an LT6110 (the RINT value is listed in the µModule regulator data sheet). RG 3 5 5 RG = 3.92k (to the nearest 1% value). Regulator Loop Stability RINT • A regulator’s control loop response is optimized for a variety of load, input voltage and temperature conditions. Adding an LT6110 to a regulator circuit does not disturb control loop stability. However an LT6110 adds a pole that reduces the loop’s phase margin. The effect of the LT6110 pole in the loop is easily compensated by a zero in the feedback divider. RG = RF •RINT VFB • (RF +RINT ) ( VREG – VFB ) Figure 22 shows a small-signal model for a current mode buck regulator with an LT6110 in the control loop. The open loop transfer function from the error amplifier output (VC), to the modulator output (VREG), to the feedback divider output (VFB) is: (VREG/VC) (VFB/VREG) (VC/VFB). RIN = ILOAD •RSENSE IIOUT Design Procedure: 1. Choose the compensation current IIOUT (100µA typically). 2. Calculate RF, RG and RIN. ILOAD • (RSENSE +R WIRE ) IIOUT RF = I RINT – LOAD • (RSENSE +R WIRE ) IIOUT (18.7 •10 ) •10 • 0.6 = (18.7 •10 +10 ) • (3 – 0.6) 3 At ILOAD = 1A VLOAD = 4.75V and at ILOAD = 3.5A VLOAD = 5V. Example: Use 24ft, 18AWG wire to regulate a 3V, 10A load, using an LTM4600 µModule regulator. RINT of LTM4600 is 100k and the feedback voltage VFB = 0.6V. The RWIRE of 24ft, 18AWG is 0.15Ω. The loop’s DC gain is equal to the product of the modulator gain (gm • RLOAD), the error amplifier gain (ge • Re) and the feedback ratio (VREF/VREG). The overall regulator control loop frequency response is determined by a combination of several poles and zeros. Loop compensation is provided by the R1 and C1 zero at the error amplifier’s output. This zero adds a positivegoing phase near the loop’s crossover frequency and is 6110f For more information www.linear.com/LT6110 29 LT6110 Applications Information BUCK REGULATOR MODEL VIN – + MODULATOR gm IS THE MODULATOR TRANSCONDUCTANCE SLOPE COMP R OSCILLATOR Q S L LT6110 MODEL VREG CO RFA CCOMP RESR C2 R1 Re C1 + – VREF RFB VFB VLOAD RLOAD RG ERROR AMPLIFIER ge IS THE ERROR AMPLIFIER TRANSCONDUCTANCE RWIRE RSENSE + – VC RIN IIOUT LT6110 6110 F22 Figure 22. A Small-Signal Model: Current Mode Buck Regulator with an LT6110 adjusted for an optimum phase margin. Regulator loop compensation, transient response and stability are covered in depth in AN76. An LT6110 in the control loop introduces a pole near 160kHz (from the Typical Performance Curves) and this pole reduces the loop’s optimized phase margin resulting in load transient overshoot and possibly ringing. Adding a capacitor, CCOMP in parallel with the regulator’s feedback resistance, RFA introduces a zero to compensate the effects of the LT6110 pole. The frequency of the RFA and VIN VIN CCOMP zero is best adjusted during a load transient test. Start with a CCOMP value for a zero equal to or less than 160kHz (the LT6110 pole), then increase CCOMP for a load transient that settles with minimal overshoot or ringing. Figure 23 shows an LT3980 buck regulator with an LT6110 circuit used for transient response testing and with the added zero to restore the loop’s phase margin. During the circuit’s load transient testing, a CCOMP value of 1nF produces a load transient that settles without overshoot or BD RUN/SS BOOST 100k 97.6k 15k LT3980 PGOOD SW VREG 47µF DA RT 1.5nF VC 100pF 0.47µF 10µH GND FB RFA 6.49k RFB 412k RG 80.6k CCOMP 1nF NC +IN LT6110 IOUT V+ 20mΩ IMON RS GND –IN RIN 402Ω 0.1µF RWIRE 0.3Ω VLOAD 5Ω 10µF 1.6A 1A 8Ω 2k 180pF 6110 F23 Figure 23. Load Transient Response Test Circuit Using an LT3980 Buck Regulator with an LT6110 6110f 30 For more information www.linear.com/LT6110 LT6110 Applications Information ringing (a 10% CCOMP tolerance is adequate). An optional connection for CCOMP is in parallel with RFA and RFB (from VREG to VFB) to reduce the CCOMP value for the smallest capacitor size. Figure 24b shows a load transient response of the LT3980 buck regulator with LT6110 line drop compensated load voltage. The load transient has an overshoot due to the LT6110 decreasing the phase margin. Figures 24a through 24c illustrate a typical loop optimization procedure when an LT6110 is included in the regulator’s loop. Figure 24c shows a load transient response of the LT3980 buck regulator with an LT6110 and with a CCOMP capacitor added to compensate for the LT6110 in the loop. The load transient settles without overshoot as the phase margin is restored. Figure 24a shows a load transient response of the LT3980 buck regulator with an optimum phase margin without line drop compensation. The load transient settles without overshoot. VREG 200mV/DIV VLOAD 200mV/DIV VLOAD 200mV/DIV 1.6A 1A VREG 200mV/DIV 1.6A ILOAD 1A 6110 F24a 200µs/DIV ILOAD 200µs/DIV Figure 24a. Transient Response of Buck Regulator without LT6110 Line Drop Compensation 6110 F24b Figure 24b. Transient Response Buck Regulator with an LT6110 in the Loop VREG 200mV/DIV VLOAD 200mV/DIV 1.6A 1A ILOAD 200µs/DIV 6110 F24c Figure 24c. Capacitor CCOMP Compensates for the LT6110 in the Regulator’s Loop 6110f For more information www.linear.com/LT6110 31 LT6110 Typical Applications LT6110 with External RSENSE and LT3690 Buck Regulator at 3.3V VIN 6.5V TO 25V 10µF VIN EN BST 0.68µF UVLO 4.7µH SS 1000pF VC SW LT3690 0.47µF FB VCCINT SYNC 100µF PG 22k 680pF 10.2k BIAS 301k 0.8V RT 1 2 3 100k GND 47pF 32.4k 600kHz 4 NC +IN V+ IOUT LT6110 IMON RS GND –IN 8 RIN 340Ω 7 6 5 0.1µF RSENSE* 8.5mΩ RWIRE 0.25Ω *THE CURRENT SENSE RESISTOR IS THE DCR OF A LOW COST INDUCTOR. COILCRAFT 0908SQ-27N (27nH) VLOAD LOAD 3.3V 4A 6110 TA02 WIRE DROP COMPENSATION: VLOAD = 3.3V, ILOADMAX = 4A, USING 10ft, 24AWG WIRE. MEASURED VLOAD REGULATION FOR 0 ≤ ILOAD ≤ 4A AT 25°C: WITHOUT COMPENSATION: ∆VLOAD = 1000mV (250mV/A) WITH COMPENSATION: ∆VLOAD = 16mV (4mV/A) 6110f 32 For more information www.linear.com/LT6110 LT6110 Typical Applications LT6110 with External RSENSE and LT3690 Buck Regulator at 5V VIN 8.5V TO 36V 10µF VIN EN BST 0.68µF UVLO 10µH SS 1000pF VC SW LT3690 0.47µF FB VCCINT SYNC 47µF PG 22k 680pF 20.5k BIAS 316k 0.8V RT 1 2 3 100k GND 47pF 32.4k 600kHz 4 NC +IN V+ IOUT LT6110 IMON RS GND –IN 8 RIN 340Ω 7 6 5 0.1µF RSENSE* 8.5mΩ RWIRE 0.5Ω *THE CURRENT SENSE RESISTOR IS THE DCR OF A LOW COST INDUCTOR. COILCRAFT 0908SQ-27N (27nH) VLOAD LOAD 5V 4A 6110 TA03 WIRE DROP COMPENSATION: VLOAD = 5V, ILOADMAX = 4A, USING 20ft, 24AWG WIRE. MEASURED VLOAD REGULATION FOR 0 ≤ ILOAD ≤ 4A AT 25°C: WITHOUT COMPENSATION: ∆VLOAD = 2000mV (500mV/A) WITH COMPENSATION: ∆VLOAD = 24mV (6mV/A) 6110f For more information www.linear.com/LT6110 33 LT6110 Typical Applications LT6110 with External PCB RSENSE and LTM4600 µRegulator at 3.3V VIN 6V TO 24V + 150µF 22µF 22µF VIN VREG VREG 22µF 22µF + 470µF LTM4600HV VREG 1M RUN/SS 100k RF 18.7k 0.6V 0.1µF RG 3.92k FCB SGND PGND VOSET 1 2 3 4 NC +IN IOUT V+ LT6110 IMON RS GND –IN 8 RIN 523Ω 7 0.1µF 6 5 PCB RSENSE RWIRE 6mΩ 0.075Ω ±20% + RWIRE 0.075Ω WIRE DROP COMPENSATION: VLOAD = 3.3V, ILOADMAX = 10A, USING 24ft, 18AWG WIRE WITH GROUND RETURN. MEASURED VLOAD REGULATION FOR 0 ≤ ILOAD ≤ 10A AT 25°C: WITHOUT COMPENSATION: ∆VLOAD = 1500mV (150mV/A) WITH COMPENSATION: ∆VLOAD = 50mV (5mV/A) VLOAD LOAD 3V 10A – 6110 TA04 LT6110 with External PCB RSENSE and LTM4600 µRegulator at 1.8V VIN 5V TO 24V + 150µF 22µF 22µF VIN VREG VREG 22µF 22µF + 470µF LTM4600HV VREG 1M RUN/SS 100k 0.1µF FCB SGND PGND VOSET 0.6V RF 18.7k RG 7.87k 1 2 3 4 NC +IN IOUT V+ LT6110 IMON RS GND –IN 8 RIN 523Ω 7 6 5 WIRE DROP COMPENSATION: VLOAD = 1.8V, ILOADMAX = 10A, USING 24ft, 18AWG WIRE WITH GROUND RETURN. MEASURED VLOAD REGULATION FOR 0 ≤ ILOAD ≤ 10A AT 25°C: WITHOUT COMPENSATION: ∆VLOAD = 1500mV (150mV/A) WITH COMPENSATION: ∆VLOAD = 50mV (5mV/A) 0.1µF PCB RSENSE RWIRE 6mΩ 0.075Ω ±20% + RWIRE 0.075Ω VLOAD LOAD 1.8V 10A – 6110 TA05 6110f 34 For more information www.linear.com/LT6110 LT6110 Typical Applications LT6110 with External RSENSE and LTC3789 Buck-Boost Regulator at 12V VIN 5V TO 36V INTVCC 100k 1 2 1nF 0.01µF 0.01µF 3 4 14.7k 5 6 7 121k 8 400kHz VIN VREG 9 10 11 12 13 PGOOD VFB SW1 TG1 SS BOOST1 SENSE+ PGND – BG1 SENSE ITH SGND LTC3789 VIN MODE/PLLIN INTVCC FREQ EXTVCC RUN VINSNS VOUTSNS BG2 BOOST2 27 2.2µF 14 I – OSENSE TG2 SW2 TRIM + 270µF 390pF 5.6Ω 10Ω 26 QA Si7848BDP 25 24 DA DFLS160 23 1µF 22 L 4.7µH QB Si7848BDP 10µF 21 D1 B240A 10mΩ 20 DB DFLS160 19 QC SiR496DP 18 ILIM IOSENSE+ CA 0.22µF 17 VREG BZT52C6V2S 16 CB 0.22µF VREG 100pF QD SiR496DP D2 B240A 15 5.62k 133k 1 2 3 100Ω 100Ω 1k 1k 10k 10mΩ 2.2µF + 4 NC +IN V+ IOUT LT6110 IMON RS GND –IN 8 RIN 619Ω 7 6 5 0.1µF EXTERNAL RSENSE RWIRE 25mΩ 0.1Ω ±5% + 330µF 0.8V WIRE DROP COMPENSATION: VLOAD = 12V, ILOADMAX = 5A, USING 20ft, 20AWG WIRE WITH GROUND RETURN. MEASURED VLOAD REGULATION FOR 0 ≤ ILOAD ≤ 5A AT 25°C: WITHOUT COMPENSATION: ∆VLOAD = 1000mV (250mV/A) WITH COMPENSATION: ∆VLOAD = 25mV (5mV/A) RWIRE 0.1Ω LOAD – 12V 5A 6110 TA06 6110f For more information www.linear.com/LT6110 35 LT6110 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. TS8 Package 8-Lead Plastic TSOT-23 (Reference LTC DWG # 05-08-1637 Rev A) 0.40 MAX 2.90 BSC (NOTE 4) 0.65 REF 1.22 REF 1.4 MIN 3.85 MAX 2.62 REF 2.80 BSC 1.50 – 1.75 (NOTE 4) PIN ONE ID RECOMMENDED SOLDER PAD LAYOUT PER IPC CALCULATOR 0.22 – 0.36 8 PLCS (NOTE 3) 0.65 BSC 0.80 – 0.90 0.20 BSC 0.01 – 0.10 1.00 MAX DATUM ‘A’ 0.30 – 0.50 REF 0.09 – 0.20 (NOTE 3) 1.95 BSC TS8 TSOT-23 0710 REV A NOTE: 1. DIMENSIONS ARE IN MILLIMETERS 2. DRAWING NOT TO SCALE 3. DIMENSIONS ARE INCLUSIVE OF PLATING 4. DIMENSIONS ARE EXCLUSIVE OF MOLD FLASH AND METAL BURR 5. MOLD FLASH SHALL NOT EXCEED 0.254mm 6. JEDEC PACKAGE REFERENCE IS MO-193 6110f 36 For more information www.linear.com/LT6110 LT6110 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. DC8 Package 8-Lead Plastic DFN (2mm × 2mm) (Reference LTC DWG # 05-08-1719 Rev A) 0.70 ±0.05 2.55 ±0.05 1.15 ±0.05 0.64 ±0.05 (2 SIDES) PACKAGE OUTLINE 0.25 ±0.05 0.45 BSC 1.37 ±0.05 (2 SIDES) RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED R = 0.05 TYP 2.00 ±0.10 (4 SIDES) PIN 1 BAR TOP MARK (SEE NOTE 6) R = 0.115 TYP 5 8 0.40 ±0.10 0.64 ±0.10 (2 SIDES) PIN 1 NOTCH R = 0.20 OR 0.25 × 45° CHAMFER (DC8) DFN 0409 REVA 4 0.200 REF 1 0.23 ±0.05 0.45 BSC 0.75 ±0.05 1.37 ±0.10 (2 SIDES) 0.00 – 0.05 BOTTOM VIEW—EXPOSED PAD NOTE: 1. DRAWING IS NOT A JEDEC PACKAGE OUTLINE 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 6110f Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. For more information www.linear.com/LT6110 37 LT6110 Typical Application LT6110 with Internal RSENSE and LT3975 Buck Regulator at 3.3V VIN 7V TO 42V 100µF B00ST VIN 10µF 0.47µF EN 4.7µH SW PDS360 LT3975 VREG OUT 100µF SS 10nF RT 78.7k f = 600kHz SYNC GND FB 1.197V 1µF 16.5k 10pF 1M 1 2 3 590k 4 NC +IN V+ IOUT LT6110 IMON RS GND –IN 8 RIN 499Ω 7 6 5 0.1µF RWIRE 0.32Ω + VLOAD LOAD 3.3V RWIRE 2.5A – 0.32Ω WIRE DROP COMPENSATION: VLOAD = 3.3V, ILOADMAX = 2.5A, USING 6ft, 30AWG WIRE WITH GROUND RETURN. MEASURED VLOAD REGULATION FOR 0 ≤ ILOAD ≤ 2.5A AT 25°C: WITHOUT COMPENSATION: ∆VLOAD = 1600mV (640mV/A) WITH COMPENSATION: ∆VLOAD = 25mV (10mV/A) 6110 TA07 Related Parts PART NUMBER DESCRIPTION COMMENTS LT1787 Bidirectional High Side Current Sense Amplifier 2.7V to 60V, 75µV Offset, 60µA Quiescent, 8V/V Gain LTC4150 Coulomb Counter/Battery Gas Gauge Indicates Charge Quantity and Polarity LT6100 Gain-Selectable High Side Current Sense Amplifier 4.1V to 48V, Gain Settings: 10, 12.5, 20, 25, 40, 50V/V LTC6101 High Voltage High Side Current Sense Amplifier Up to 100V, Resistor Set Gain, 300µV Offset, SOT-23 LTC6102 Zero Drift High Side Current Sense Amplifier Up to 100V, Resistor Set Gain, 10µV Offset, MSOP8/DFN LTC6103 Dual High Side Current Sense Amplifier 4V TO 60V, Resistor Set Gain, 2 Independent Amps, MSOP8 LTC6104 Bidirectional High Side Current Sense Amplifier 4V TO 60V, Separate Gain Control for Each Direction, MSOP8 LT6105 Precision Rail-to-Rail Input Current Sense Amplifier –0.3V to 44V Input Range, 300µV Offset, 1% Gain Error LT6106 Low Cost High Side Current Sense Amplifier 2.7V to 36V, 250µV Offset, Resistor Set Gain, SOT23 LT6107 High Temperature High Side Current Sense Amplifier 2.7V to 36V, –55°C 150°C, Fully Tested: –55°C, 25°C, 150°C LT6700 Dual Comparator with 400mV Reference 1.4V to 18V, 6.5µA Supply Current LT4180 Virtual Remote Sense Controller Automatically Detects Line Impedance to Improve Load Regulation 6110f 38 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LT6110 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com/LT6110 LT 0413 • PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2013