General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay n AC coils: 5-240VAC, 50/60 Hz.; DC coils 6-110VDC Contact arrangements of 1 form X, 1-3 form A and 1-4 form C n Wide selection of termination and mounting styles n PC terminals available n Push-to-test button and indicator lamp options n Sockets available for panel, DIN rail or PCB mounting n Class B coil insulation n Typical applications Vending, commercial sewing, tool/die equipment, robotics, timers, welding, HVAC, medical, power generators Approvals UL E22575; CSA LR15734 Technical data of approved types on request Contact Data Contact arrangement 1 Form X (NO-DM); 1-3 Form A (NO); 1-4 Form C (CO) Rated voltage 240VAC Rated current 10A Contact material Ag AgCdO AgSnOInO Min. recommended contact load 100mA, 12VDC 300mA, 12VDC 300mA, 12VDC Frequency of operation 360 ops./hr 360 ops./hr 360 ops./hr Operate/releases time max. 15/10ms Bounce time max. 17ms Contact ratings Type Load UL 508 Ag, 1, 2 and 3 pole 5A, 240VAC 5A, 28VDC 1/6HP, 120VAC 2.5A, 120VAC, tungsten 1/3HP, 240VAC 0.5A, 120VDC 5FLA, 15LRA, 250VAC Ag, 4 pole 5A, 240VAC 2.5A, 120VAC, tungsten 0.5A, 120VDC 1/6HP, 120VAC 1/3HP, 240VAC AgCdO, 1, 2 and 3 pole 10A, 240VAC 10A, 32VDC 5FLA, 15LRA, 250VAC 1/3HP, 120VAC 5A, 120VAC, tungsten 1/2HP, 250VAC 0.5A, 125VDC 10FLA, 40LRA, 125VAC 3A, 600VAC 1/2HP, 480VAC 1/2HP, 600VAC 1HP, 480 VAC, 3 phase AgCdO, 4 pole 10A, 240VAC 5A, 120VAC, tungsten 0.5A, 120VDC 10A, 28VDC, resistive 10FLA, 30LRA, 125VAC 5FLA, 15LRA, 250 VAC 125VA, 250 VAC 08-2011, Rev. 0811 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company Cycles AgCdO, 4 pole (continued) 1/3HP, 120VAC 1/2HP, 250VAC Total load not to exceed 30 A, 28 VDC, 120 VAC and 20 A, 250 VAC AgSnOInO 10A, 277VAC, pf = 0.8 100x103 Mechanical endurance 10x106 ops. Coil Data Coil voltage range Coil insulation system according UL Coil versions, DC coil Coil Rated Operate code voltage voltage VDC VDC 1, 2 and 3 pole 5 5 3.75 6 6 4.5 12 12 9.0 24 24 18.0 48 48 36.0 110 110 82.5 4 pole 5 5 3.75 6 6 4.5 12 12 9.0 24 24 18.0 48 48 36.0 110 110 82.5 5 to 110VDC 6 to 240VAC Class B Coil resistance Ω±10% Rated coil power W 21 32.1 120 472 1800 10000 1.2 1.125 1.2 1.25 1.3 1.25 14 20 80 320 1250 6720 1.8 1.8 1.8 1.8 1.85 1.8 All figures are given for coil without preenergization, at ambient temperature +23°C. Coil versions, AC coil Coil Rated Operate code voltage voltage VAC VAC 1 and 2 pole 6 6 5.1 12 12 10.2 24 24 20.4 120 120 102.0 240 240 204.0 3 and 4 pole 6 6 5.1 12 12 10.2 24 24 20.4 120 120 102.0 240 240 204.0 30x103 Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Coil resistance Ω±15% Rated coil power VA 6 24 85 2250 9110 2.0 2.0 2.0 2.1 2.1 4.2 18 72 1700 7200 2.8 2.8 2.8 2.9 2.9 All figures are given for coil without preenergization, at ambient temperature +23°C. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) Insulation Data Other Data (continued) Initial dielectric strength between open contacts between contact and coil between adjacent contacts Initial insulation resistance between insulated elements 1200Vrms 2200Vrms 2200Vrms Category of environmental protection IEC 61810 RT0 - open relay; RTI - dust protected Terminal type Quick connects (QC), .187, .205 or .250; PCB-THT Terminal retention, push force QC .205 17 lbs for 3s QC .187, QC .250, PCB 25 lbs for 3s Weight 85g Packaging/unit tray/25 pcs., box/150pcs. 100MΩ, 500VDC Other Data 60° 1.2 .C L OI 30° 20° L Hz OI .C 40° Hz 100 110 120 130 140 150 160 % of Nominal Voltage DC 50° 60 Co 120 130 140 100 110 % Of Nominal 60 Hz. Voltage Dimensions Seated Heights For KU (open) Relays KU bracket type 1.391” (35.33mm) for #6-32 stud with .218” (5.54mm) locating tab. 2.43 MAX.* (61.72) 2.33 MAX.** (59.18) 2.29 MAX.*** (58.17) 1.437 (36.50) .19 (4.8) X .63 (16.0) .63 (16.0) X 1.52” (38.6mm) for bracket with 2-#6 32 tapped holes. X 1.282” (32.56mm) for #6-32 tapped core with .125” (3.18mm) or .218” (5.54mm) locating tab. 2.27 MAX.* (57.7) 2.171 MAX.** (55.14) 2.125 MAX.*** (53.98) .16 (4.1) (2) #6-32 THREAD TAPPED HOLES 2.046” (51.97mm) for relay with printed circuit terminals. KU stud type 2.27 MAX.* (57.7) 2.171 MAX.** (55.14) 2.125 MAX.*** (53.98) .218 (5.54) 1.468 MAX. (37.29) .031 REF. (.79) 1.391 (35.33) .109 MAX. (2.77) .065 (1.65) Description DIN socket (use 20C318 clip) Track mount socket (use 20C314 clips) Chassis mount/solder eyelet socket (use 20C254 clip) Chassis mount/PCB socket (use 20C254 clip) Chassis mount/quick connect socket (use 20C254 clip) Snap-in/quick connect socket (use 20C254 clip) 60 Co il il 30° 20° C Sockets and Accessories, KUP Relays 60° A 7V W at tD C tD Product Code 27E893 27E121 27E043 27E046 27E067 27E396 75° 70° 2. 1. 8 40° W at For details see datasheet A 0V 50° Max. Ambient Te mp . °C 75° 70° Accessories 2. Max. Ambient Te mp. °C Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content refer to the Product Compliance Support Center at www.te.com/customersupport/rohssupportcenter Ambient temperature DC coil Enclosed relays, 4 pole: -45ºC to 50ºC Enclosed relays, 1-3 pole: -45ºC to 70ºC Open relays: 15ºC higher maximum AC coil Enclosed relays, 3 and 4 pole: -45°C to +45°C Enclosed relays, 1 and 2 pole: -45ºC to +55ºC Open relays: 15°C higher maximum Maximum allowable ambient temperature vs voltage (KUP enlcosed) .437 (11.10) 1.39 MAX.* (35.3) 1.29 MAX.** (32.8) 1.25 MAX.*** (31.8) 1 4 2 5 3 6 7 8 9 A STUD TYPE also available with .125” (3.18mm) tab, as well as without stud and locating tab. Models without stud have core tapped #6-32 THREAD, .25” (6.4mm) minimum depth. .031 REF. (.79) 1.282 MAX. (35.56) 1.687 MAX. B (42.85) .31 (7.9) *Dimensions with .250” (6.35mm) terminals. ** Dimensions with .110” (2.79mm) or .205” (5.21mm) terminals. *** Dimensions with .187” (4.75mm) terminals. .150 TAB WIDTH (3.81) #6-32 THREAD Relay front diagrams Models with 6.35mm (.250) QC terminals 1-3 pole models with all other terminals 1.531 MAX. (38.89) 1.531 MAX. (38.89) 1 4 2 5 3 6 7 9 A 2 4 pole models 1.406 MAX. (35.71) B 08-2011, Rev. 0811 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company A 1.531 MAX. (38.89) 1 4 2 5 3 6 7 8 9 11 2 2 3 34 5 6 4 7 8 1.406 MAX. (35.71) B Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. 9 A 10 11 12 1.406 MAX. (35.71) B Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) Dimensions (continued) KUP plain case KUP core / stud mount case .288 (7.32) .187 (4.75) DIA. PUSH-TO-TEST BUTT ON AVAILABLE 1.531 MAX. (38.89) .219 MAX. (5.56) 1.968 MAX.† (49.99) 1.906 MAX.‡ (48.41) 1.968 MAX.† (49.99) 1.906 MAX.‡ (48.41) X 1 4 2 5 3 6 7 8 9 1.406 MAX. (35.71) X Is For Terminal Dimensions. See Teminal Drawings. X 1.74 MAX. (44.2) STUD with #6-32 THREAD or CORE T APPED #6-32 .437 .010 (11.10 .25) X X 1.43 MAX. (36.27) .130 (3.30) B A X .312 (7.92) 1.39 MAX.* (35.3) 1.29 MAX.** (32.8) 1.25 MAX.*** (31.8) KUP top flange case 1.518 MAX. (38.56) .078 TYP. (1.98) 1 4 2 5 3 6 7 8 9 A 2.248 MAX. (57.10) 1.713 ± .0 03 (43.51 ± .08) † Dimensions with .250” (6.35mm) terminals. ‡ Dimensions with .187” (4.75mm and .205” 5.21mm) terminals. 1.373 ± .010 1.989 ± .0 03 (34.87 ± .25) (50.52) B *Dimensions with .250” (6.35mm) terminals. ** Dimensions with .110” (2.79mm) or .205”(5.21mm) terminals. *** Dimensions with .187” (4.75mm) terminals. .178 TYP. (4.52) KUP bracket mount case 2.90 MAX. (73.7) X .078 R. TYP. (1.98) .75 (19.1) 1.531 MAX. (38.89) .375 (9.53) PUSH-TO-TEST BUTTON AVAILABLE X X .437 (11.10) 2.500 (63.50) 1.968 MAX. † (49.99) 1.906 MAX. ‡ (48.41) .38 (9.7) .085 MAX. (2.16) 1.406 M AX. (35.71) 1.128 (28.65) .312 .625 TYP. TYP. (15.88) (7.92) KUP stud on end case .06 (1.52) 1.968 MAX.† (49.99) 1.906 MAX.‡ (48.41) .07 (1.8) #6-32 THREAD .16 (4.1) Terminal dimensions 4.75mm (.187) quick connect 5.21mm (.205) quick connect .187±.002 (4.75±.05) HEADER .093 (2.36) .156 (3.96) .125 (3.18) .237 .156 (6.02) (3.96) .268 REF. (6.81) .032 THICKNESS (.81) .035 (.89) .125 DIA. (3.18) .180 (4.57) HEADER .035 .285 (.89) (7.24) .316 REF. (8.03) .032 THICKNESS (.81) 6.35mm (.250) quick connect .093 (2.36) .156 (3.96) .205± .0 02 (5.21± .05) HEADER .250 .078 (6.35) (1.98) 281 REF. (7.14) .020 THICKNESS (.51) 1.19mm (.047) printed circuit .047 (1.19) .250 ± .0 03 (6.35 ± .08) HEADER .106 (2.69) .358 REF. (9.09) .305 (7.75) .312 (7.92) .032 THICKNESS (0.81) Terminal assignment 1 Form X 4 1 Form C 1 Form A (delete 2) 6 B 08-2011, Rev. 0811 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company A 3 Form C 3 Form A (delete 1, 2 & 3) 4 Form C 3 2 1 3 1 2 3 1 5 4 6 4 5 6 5 6 7 8 7 9 7 8 9 9 10 11 12 A B A B A 7 A 2 Form C 2 Form A (delete 1 & 3) B Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions 2 4 B Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3 General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) PCB layout Bottom view on solder pins 1 form X version .076 DIA. TYP. (1.93) 3 pole version (Omit unnecessry holes for form A and 2 pole types) .076 DIA. TYP. (1.93) .626 (15.90) .875 (22.23) Product code structure 4 pole version .206 (5.23) .076 DIA. TYP. (1.93) .328 (8.33) .626 (15.90) .206 (5.23) .328 (8.33) .626 (15.90) .437 (11.10) .875 (22.23) .340 (8.64) .170 (4.32) .510 (12.95) Typical product code 1.020 (25.91) KUP -14 A 1 5 -120 Type KU Open style relay KUP Enclosed relay Contact arrangement 1 1 form A (1 NO) 3 1 form X (1 NO-DM) 5 1 form C (1 CO) 7 2 form A (2 NO) 11 2 form C (2 CO) 12 3 form A (3 NO) 14 3 form C (3 CO) 17 4 form C (4 CO) Coil Input A AC, 50/60Hz D DC Mounting and options KU 1 #6-32 mounting stud, 5.54mm (.218in) locating tab 3 #6-32 tapped core, 3.18mm (.125in) locating tab 4 #6-32 tapped core, 5.54mm (.218in) locating tab 5 #6-32 tapped core, no locating tab KUP 1 Socket mount (plain) case 2 Socket mount (plain) case with push-to-test button 1) 3 Socket mount (plain) case with indicator lamp 2) 4 Socket mount (plain) case with indicator lamp and push-to-test button 1) 2) 5 Bracket mount case A Plain case with #6-32 stud and locating tab E Plain case with #6-32 tapped core and locating tab T Top flange case 1) 1) Not available with four pole models (Contact arrangement 17). 2) Indicator lamps are available on models with the following coils: 6-24VAC and VDC, 110VDC and 120-240VAC. Only models with 120-240VAC coils are UL recognized. Terminal and contact material 1 and 2 pole models 1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A J 6.35mm (.250in) quick connect/solder; Ag, 5A K 6.35mm (.250in) quick connect/solder; AgCdO, 10A P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A W 6.35mm (.250in) quick connect/solder; AgSnOInO, 10A 3 pole models 1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A 4 pole models 1 4.75mm (.187in) quick connect/solder; Ag, 5A 3) 3 1.19mm (.047in) PCB; Ag, 5A 4 2.79mm (.110in) quick connect/solder; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 3) 7 1.19mm (.047in) PCB; AgCdO, 10A 9 2.79mm (.110in) quick connect/solder; AgCdO, 10A P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A 3) S 1.19mm (.047in) PCB, AgSnOInO; 10A U 2.79mm (.110in) quick connect/solder; AgSnOInO, 10A 2) 3) 4 pole KUP with 4.75mm (.187in) terminals will not plug into sockets. Must use 2.79mm (.110) terminals for socket mounting. Au flashed contact option Leave Blank No Au flashing on contacts F Optional Au flashing on contacts Coil voltage Coil code: please refer to coil versions table 4 08-2011, Rev. 0811 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) Product Code Arrangement KUP-5A15-24 KUP-5A15-120 KUP-5A15-240 KUP-5A55-120 KUP-5D15-12 KUP-5D15-24 KUP-5D55-12 KUP-5D55-24 KUP-11A11-120 KUP-11A15-12 KUP-11A15-24 KUP-11A15-120 KUP-11A15-240 KUP-11A35-120 KUP-11A55-24 KUP-11A55-120 KUP-11AT5-120 KUP-11D11-24 KUP-11D15-5 KUP-11D15-12 KUP-11D15-24 KUP-11D15-36 KUP-11D15-110 KUP-11D35-24 KUP-11D55-6 KUP-11D55-12 KUP-11D55-24 KUP-11D55-48 KUP-11D55-110 KUP-14A11-120 KUP-14A15-12 KUP-14A15-24 KUP-14A15-120 KUP-14A15-240 KUP-14A25-120 KUP-14A35-120 KUP-14A35-240 KUP-14A35F-120 KUP-14A45-120 KUP-14A55-24 KUP-14A55-120 KUP-14A55-240 KUP-14D11-24 KUP-14D15-6 KUP-14D15-12 KUP-14D15-24 KUP-14D15-48 KUP-14D15-110 KUP-14D25-24 KUP-14D35-24 KUP-14D35-110 KUP-14D35F-110 KUP-14D45-110 KUP-14D55-12 KUP-14D55-24 KUP-17A19-120 KUP-17A55-24 KUP-17D19-24 KUP-17D55-24 1 form C, 1 CO 2 form C, 2 CO Material Coil Terminals Mounting Part Number AgCdO 24VAC 120VAC 240VAC 120VAC 12VDC 24VDC 12VDC 24VDC 120VAC 12VDC 24VAC 120VAC 240VAC 120VAC 24VAC 120VAC 4.75mm (.187in) QC Socket mount, plain case 6-1393118-0 5-1393119-9 6-1393118-1 6-1393118-3 6-1393118-6 6-1393118-7 7-1393118-0 7-1393118-1 1-1393117-7 1-1393117-8 2-1393117-1 1-1393117-9 2-1393117-2 2-1393117-5 3-1393117-0 2-1393117-9 1-1393117-4 4-1393117-2 4-1393117-8 4-1393117-4 4-1393117-5 4-1393117-6 4-1393117-3 5-1393117-3 6-1393117-0 5-1393117-6 5-1393117-8 5-1393117-9 5-1393117-5 7-1393117-3 7-1393117-7 7-1393117-9 7-1393117-8 8-1393117-0 8-1393117-3 8-1393117-7 8-1393117-9 9-1393117-0 9-1393117-4 1393118-2 9-1393117-9 1393118-3 1-1393118-0 1-1393118-8 1-1393118-3 1-1393118-4 1-1393118-7 1-1393118-2 2-1393118-3 2-1393118-7 2-1393118-6 2-1393118-9 3-1393118-1 3-1393118-7 3-1393118-8 4-1393118-2 4-1393118-6 5-1393118-0 5-1393118-3 Ag AgCdO Ag AgCdO 3 form C, 3 CO Ag AgCdO AgCdO w/ Au flash AgCdO Ag AgCdO Bracket mount case Socket mount, plain case Bracket mount case Socket mount, plain case Socket mount case w/ indicator lamp Bracket mount case Top flange case Socket mount, plain case 24VDC 5VDC 12VDC 24VDC 36VDC 110VDC 24VDC 6VDC 12VDC 24VDC 48VDC 110VDC 120VAC 12VAC 24VAC 120VAC 240VAC 120VAC Socket mount case w/ indicator lamp Bracket mount case Socket mount, plain case Socket mount w/ test button Socket mount w/ indicator lamp 240VAC 120VAC Socket mount w/ test button, indicator lamp Bracket mount case 24VAC 120VAC 240VAC 24VDC 6VDC 12VDC 24VDC 48VDC 110VDC 24VDC Socket mount, plain case Socket mount w/ test button Socket mount w/ indicator lamp 110VDC AgCdO w/ Au flash AgCdO 4 form C, 4 CO 08-2011, Rev. 0811 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company 12VDC 24VDC 120VAC 2.79mm (.110in) QC 24VAC 24VDC 24VDC Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Socket mount w/ test button, indicator lamp Bracket mount case Socket mount, plain case Bracket mount case Socket mount, plain case Bracket mount case Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 5