General-purpose Relay G2R-@-S CSM_G2R-_-S_DS_E_3_1 Slim and Space-saving Power Plug-in Relay ■ Lockable test button models now available. ■ Built-in mechanical operation indicator. ■ Provided with nameplate. ■ AC type is equipped with a coil-disconnection self-diagnostic function (LED type). ■ High switching power (1-pole: 10 A). ■ Environment-friendly (Cd, Pb free). ■ Wide range of Sockets also available. LR Model Number Structure Model Number Legend G2R - - 1 2 3 4 5 1. Relay Function Blank: General-purpose 6 7 5. Terminals S: Plug-in 2. Number of Poles 1: 1 pole 2: 2 poles 6. Classification Blank: General-purpose N: LED indicator D: Diode ND: LED indicator and diode NI: LED indicator with test button NDI: LED indicator and diode with test button 3. Contact Form Blank: SPDT 4. Contact Type Blank: Single 7. Rated Coil Voltage Ordering Information List of Models Classification Enclosure rating Coil ratings General-purpose LED indicator Plug-in terminal LED indicator with test button Diode LED indicator and diode LED indicator and diode with test button AC/DC Unsealed DC Contact form SPDT DPDT G2R-1-S G2R-2-S G2R-1-SN G2R-2-SN G2R-1-SNI (S) G2R-2-SNI (S) G2R-1-SD G2R-2-SD G2R-1-SND G2R-2-SND G2R-1-SNDI (S) G2R-2-SNDI (S) Note: When ordering, add the rated coil voltage and "(S)" to the model number. Rated coil voltages are given in the coil ratings table. New model Example: G2R-1-S 12 VDC (S) Rated coil voltage 1 G2R-@-S Accessories (Order Separately) Connecting Sockets Track/surface-mounting Socket Applicable Relay model Screwless clamp terminal 1 pole G2R-1-S(N)(D)(ND)(NI)(NDI) • P2RF-05S (See note.) + (P2CM-S (option)) 2 poles G2R-2-S(N)(D)(ND)(NI)(NDI) • P2RF-08S (See note.) + (P2CM-S (option)) Back-mounting Socket Screw terminal Terminals Model • P2RF-05-E • P2RF-05 PCB terminals P2R-05P, P2R-057P Solder terminals P2R-05A • P2RF-08-E • P2RF-08 PCB terminals P2R-08P, P2R-087P Solder terminals P2R-08A Note: Use of the P2CM Clip & Release Lever is recommended to ensure stable mounting. Accessories for Screwless Clamp Terminal Socket (Option) Name Model Clip & Release Lever P2CM-S Nameplate R99-11 Nameplate for MY Socket Bridge P2RM-SR (for AC), P2RM-SB (for DC) Mounting Tracks Applicable Socket Description Model Mounting track 50 cm (l) x 7.3 mm (t): PFP-50N 1 m (l) x 7.3 mm (t): PFP-100N 1 m (l) x 16 mm (t): PFP-100N2 End plate PFP-M Track-connecting Socket Back-connecting Socket Spacer PFP-S Mounting plate P2R-P* * Used to mount several P2R-05A and P2R-08A Connecting Sockets side by side. Specifications Coil Ratings Rated current* Rated voltage 50 Hz AC 60 Hz Coil inductance (H) (ref. value) Armature OFF Armature ON 24 V 43.5 mA 37.4 mA 253 Ω 0.81 1.55 110 V 9.5 mA 8.2 mA 5,566 Ω 13.33 26.83 120 V 8.6 mA 7.5 mA 7,286 Ω 16.13 32.46 230 V 4.4 mA 3.8 mA 27,172 Ω 72.68 143.90 240 V 3.7 mA 3.2 mA 30,360 Ω 90.58 182.34 Rated voltage DC Coil resistance* Rated current* Coil resistance* Coil inductance (H) (ref. value) Armature OFF Armature ON 6V 87.0 mA 69 Ω 0.25 0.48 12 V 43.2 mA 278 Ω 0.98 2.35 24 V 21.6 mA 1,113 Ω 3.60 8.25 48 V 11.4 mA 4,220 Ω 15.2 29.82 Must operate voltage Must release voltage Max. voltage % of rated voltage 80% max. 30% max. Must operate voltage Must release voltage 110% Max. voltage % of rated voltage 70% max. 15% min. 110% Power consumption (approx.) 0.9 VA at 60 Hz Power consumption (approx.) 0.53 W * The rated current and coil resistance are measured at a coil temperature of 23°C with tolerances of ±10%. 2 G2R-@-S Contact Ratings Number of poles 1 pole Load Resistive load (cosφ = 1) Inductive load (cosφ = 0.4; L/R = 7 ms) Resistive load (cosφ = 1) 2 poles Inductive load (cosφ = 0.4; L/R = 7 ms) Rated load 10 A at 250 VAC; 10 A at 30 VDC 7.5 A at 250 VAC; 5 A at 30 VDC 5 A at 250 VAC; 5 A at 30 VDC 2 A at 250 VAC; 3 A at 30 VDC Rated carry current 10 A 5A Max. switching voltage 440 VAC, 125 VDC 380 VAC, 125 VDC Max. switching current 10 A Max. switching power 2,500 VA, 300 W Failure rate (reference value) 100 mA at 5 VDC 5A 1,875 VA, 150 W 1,250 VA, 150 W 500 VA, 90 W 10 mA at 5 VDC Note: P level: λ60 = 0.1 x 10-6/operation Characteristics Item 1 pole 2 poles Contact resistance 100 mΩ max. Operate (set) time 15 ms max. Release (reset) time AC: 10 ms max.; DC: 5 ms max. (w/built-in diode: 20 ms max.) Max. operating frequency Mechanical: Electrical: Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 5,000 VAC, 50/60 Hz for 1 min between coil and 5,000 VAC, 50/60 Hz for 1 min between coil and contacts*; contacts*; 3,000 VAC, 50/60 Hz for 1 min between contacts of different polarity 1,000 VAC, 50/60 Hz for 1 min between contacts of 1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity same polarity Vibration resistance Destruction: Malfunction: 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Shock resistance Destruction: Malfunction: 1,000 m/s2 200 m/s2 when energized; 100 m/s2 when not energized Mechanical: AC coil: 10,000,000 operations min.; DC coil: 20,000,000 operations min. (at 18,000 operations/hr) 100,000 operations min. (at 1,800 operations/hr under rated load) (DC coil type) Endurance Electrical: AC: 15 ms max.; DC: 10 ms max. (w/built-in diode: 20 ms max.) 18,000 operations/hr 1,800 operations/hr (under rated load) Ambient temperature Operating: –40°C to 70°C (with no icing or condensation) Ambient humidity Operating: 5% to 85% Weight Approx. 21 g Note: Values in the above table are the initial values. *4,000 VAC, 50/60 Hz for 1 minute when the P2R-05A or P2R-08A Socket is mounted. Approved Standards UL 508 (File No. E41643) Model Contact form Coil ratings G2R-1-S SPDT 5 to 110 VDC 5 to 240 VAC G2R-2-S DPDT IEC/VDE (EN61810) Contact ratings Operations Contact form 10 A, 30 VDC (resistive) 10 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 1 pole 6, 12, 24, 48 VDC 24, 110, 120, 230, 240 VAC 5 A, 440 VAC (cosφ = 1.0) 10 A, 250 VAC (cosφ = 1.0) 10 A, 30 VDC (0 ms) 100 x 103 5 A, 30 VDC (resistive) 5 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 2 poles 6, 12, 24, 48 VDC 24, 110, 120, 230, 240 VAC 5 A, 250 VAC (cosφ =1.0) 5 A, 30 VDC (0 ms) 100 x 103 CSA 22.2 No.0, No.14 (File No. LR31928) Model Contact form Coil ratings G2R-1-S SPDT 5 to 110 VDC 5 to 240 VAC G2R-2-S DPDT Coil ratings Contact ratings Operations LR Contact ratings Operations 10 A, 30 VDC (resistive) 10 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 5 A, 30 VDC (resistive) 5 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 Number of poles Coil ratings Contact ratings Operations 1 pole 5 to 110 VDC 5 to 240 VDC 10 A, 250 VAC (general use) 7.5 A, 250 VAC (PF0.4) 10 A, 30 VDC (resistive) 5A, 30VDC (L/R=7ms) 100 x 103 2 poles 5 to 110 VDC 5 to 240 VDC 5 A, 250 VAC (general use) 2 A, 250 VAC (PF0.4) 5 A, 30 VDC (resistive) 3A, 30VDC (L/R=7ms) 100 x 103 3 G2R-@-S Engineering Data Maximum Switching Power Plug-in Relays G2R-2-S G2R-1-S 100 Switching current (A) AC inductive load (cosφ = 0.4) AC resistive load 10 DC resistive load DC inductive load (L/R = 7 ms) 1 0.1 1 10 100 Switching current (A) 100 AC resistive load DC resistive load 1 0.1 1000 AC inductive load (cosφ = 0.4) 10 DC inductive load (L/R = 7 ms) 1 10 Switching voltage (V) 100 1000 Switching voltage (V) Endurance Plug-in Relays G2R-2-S 10,000 5,000 1,000 250-VAC/30-VDC resistive load 500 100 250-VAC inductive load (cosφ = 0.4) 30-VDC inductive load (L/R = 7ms) 50 Switching current (A) Endurance (x103 operations) Endurance (x103 operations) G2R-1-S 5,000 1,000 500 30-VDC inductive load (L/R = 7ms) 250-VAC/30-VDC resistive load 100 250-VAC 50 inductive load (cosφ = 0.4) Switching current (A) Maximum voltage (%) Ambient Temperature vs Maximum Coil Voltage DC coil AC coil Note: The maximum voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. Ambient temperature (°C) 4 G2R-@-S Dimensions Note: All units are in millimeters unless otherwise indicated. Relays with Plug-in Terminals SPDT Relays G2R-1-S, G2R-1-SN, G2R-1-SNI (S) G2R-1-SD, G2R-1-SND, G2R-1-SNDI (S) Terminal Arrangement/Internal Connections (Bottom View) G2R-1-SD (DC) G2R-1-S 29 max. 1 13 max. 1 2 20 35.5 max. 5 4 3 G2R-1-SN, G2R-1-SNI (AC) 4.75 2 5 3 4 5 2 4 3 7.5 0.5 1 5 1 24V 3 4 G2R-1-SN, G2R-1-SNI (DC) 1 DC 2 5 G2R-1-SND, G2R-1-SNDI (DC) 5.2 5.2 17.5 1 2 5 4 3 DPDT Relays G2R-2-S, G2R-2-SN, G2R-2-SNI (S) G2R-2-SD, G2R-2-SND, G2R-2-SNDI (S) Terminal Arrangement/Internal Connections (Bottom View) G2R-2-S 1 2 3 4 8 7 6 5 13 max. 2.5 35.5 max. 1 2 3 4 8 7 6 5 G2R-2-SN, G2R-2-SNI (DC) 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 7.4 8.9 2.4 G2R-2-SN, G2R-2-SNI (AC) 6.2 20 29 max. 0.5 G2R-2-SD (DC) G2R-2-SND, G2R-2-SNDI (DC) 5 5 19.4 1 2 3 4 8 7 6 5 5 G2R-@-S Track/Surface Mounting Sockets 38.2 max. P2RF-05-S Terminal Arrangement (Top View) 36.5 max. 11 32.6 14 27.6 12 Option (with ejector and label attached) 92.0 max. Standard model 35.4 24.5 22.6 (5.3) 28.5 18.0 max. A1 A2 32.6 Terminal Arrangement (Top View) 38.2 max. P2RF-08-S 36.5 max. 21 11 24 14 32.6 27.6 22 12 (3.4) Standard model 35.4 92.0 max. 24.5 22.6 A1 A2 Option (with ejector and label attached) (5.3) 28.6 18.0 max. 32.6 Accessories for P2RF-@-S Socket Bridge Clip and Release Lever Insulating coating L 1.2 dia. conductor (See note 1.) 14 16.8 40.35 36 9 6 G2R-@-S Terminal Arrangement (Top View) P2RF-05-E Five, M3.5×7 2 48 max. 4 (14) 39.5 3 35.5 85.5 max. Mounting Holes (for Surface Mounting) 3.2-dia. hole (11) 2 (12) 39.5±0.1 3.5-dia. hole M3 or 3.5-dia. hole 5 (A1) (A2) 1 11.5 61 max. 16.0 max. Note: Pin numbers in parentheses apply to DIN standard. P2RF-08-E 2 Terminal Arrangement (Top View) 2 1.5 Eight, M3×8 48.0 max. Mounting Holes (for Surface Mounting) 3 39.5 (21) (22) (24) 6 3 7 5 2 4 (11) (12) (14) 3.2-dia. hole 35.5 85.5 max. 39.5±0.1 3.5-dia. hole 8 (A1) (A2) 5 61.0 max. 1 M3 or 3.5-dia. hole 11.5 16.0 max. P2RF-05 2 7 Terminal Arrangement (Top View) Five, M3.5 x 8 4-dia. holes Mounting Holes (for Surface Mounting) 4.2-dia. hole 35.5 71.5 max. 30±0.05 4 19.5 30 max. 19.5 max. M3 or 3.2-dia. hole 54 max. P2RF-08 2 7 Eight, M3.5 x 8 4-dia. holes Terminal Arrangement (Top View) Mounting Holes (for Surface Mounting) 4.2-dia. hole 35.5 71.5 max. 30±0.05 4 19.5 max. 19.5 30 max. 54 max. M3 or 3.2-dia. hole 7 G2R-@-S Mounting Height of Relay with Track/Surface Mounting Sockets P2RF-@-E P2RF-@ 62.0 66.5 70.5 67.0 P2RF-@-S 72.0 65.0 28.6 (5.30) Back-connecting Sockets P2R-05P (1-pole) 4 1 Terminal Arrangement (Bottom View) 14.5 max. 7 Mounting Holes Tolerance: ±0.1 4 6 4.5 6 35.5 max. 15 Five, 1.6-dia. holes 4.5 1.2 4 15 3.5 4 1.5 (5) 4 7 7 36.5 max. P2R-08P (2-pole) 4 0.3 14.5 max. 7 Terminal Arrangement (Bottom View) Mounting Holes 7.5 Eight, 1.3-dia. holes 5 5 35.5 max. 20 1 5 5 20 2.8 1.5 (4.3) 7.5 Terminal plate thickness: 0.3 36.5 max. 8 G2R-@-S 5 P2R-05A (1-pole) 7 14.5 max. 1.2 0.3 Terminal Arrangement (Bottom View) 6.7 3.8 35.5 max. 5 16.7 Panel Cutout Five, 3 x 1.8-dia. holes 13.6±0.1 6 36.5 max. Terminal plate thickness: 0.3 P2R-08A (2-pole) 7 30.5±0.2 7 14.5 max. 1.2 0.3 5 5 35.5 max. Recommended thickness of the panel is 1.6 to 2.0 mm 20 2.6 2.8 1.5 Eight, 3 x 1.2-dia. holes 7.5 Terminal plate thickness: 0.3 P2R-057P 0.7 14 max. 8.7 16.4 10.4 1 36.5 max. Terminal Arrangement (Bottom View) Mounting Holes 4±0.1 Five, 1.6-dia. holes 6±0.1 37 max.29.6 4.5±0.1 15±0.1 8.7 4±0.1 5 7.4 7±0.1 41 max. P2R-087P 14 max. 7.5 Terminal Arrangement (Bottom View) 16.4 1 10.4 Mounting Holes 7.5 37 max. 29.1 Eight, 1.3-dia. holes 5 5 20 7.4 8.9 (8.1) 41 max. Mounting Height of Relay with Back-connecting Sockets G2R-@P G2R-@A G2R-@7P G2R Relay G2R Relay 44.5 P2R-_P Socket 47.5 38.0 P2R-_A Socket 9 G2R-@-S Mounting Tracks PFP-100N, PFP-50N PFP-100N2 16 7.3±0.15 4.5 4.5 15 25 25 25 25 10 10 1,000 (500) 35±0.3 27 27±0.15 35±0.3 15 (5) 15 1 25 25 15 25 25 10 10 24 29.2 1 1.5 1,000 It is recommended to use a panel 1.6 to 2.0 mm thick. End Plate Spacer 10 6.2 PFP-M PFP-S 16 12 5 1.8 1 50 1.8 11.5 10 M4 x 8 pan head screw 35.5 35.3 34.8 44.3 1.3 4.8 16.5 Precautions Cation • Do not use the test button for any purpose other than testing. Be sure not to touch the test button accidentally as this will turn the contacts ON. Before using the test button, confirm that circuits, the load, and any other connected item will operate safely. • Check that the test button is released before turning ON relay circuits. • If the test button is pulled out too forcefully, it may bypass the momentary testing position and go straight into the locked position. • Use an insulated tool when you operate the test button. Precautions for P2RF-@-S Connection • Do not move the screwdriver up, down, or from side to side while it is inserted in the hole. Doing so may cause damage to internal components (e.g., deformation of the clamp spring or cracks in the housing) or cause deterioration of insulation. • Do not insert the screwdriver at an angle. Doing so may break the side of the socket and result in a short-circuit. 10 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2009.7 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2009 All Right Reserved.