TDA2004R 10 + 10 W stereo amplifier for car radio Features ■ Low distortion ■ Low noise ■ Protection against: – Output AC short circuit to ground – Overrating chip temperature – Load dump voltage surge – Fortuitous open ground – Very inductive loads Multiwatt11 Power booster amplifiers can be easily designed using this device that provides a high current capability (up to 3.5 A) and can drive very low impedance loads (down to 1.6 Ω). Description The TDA2004R is a class B dual audio power amplifier in Multiwatt11 package specifically designed for car radio applications. Table 1. June 2010 The TDA2004R allows very compact applications because few external components are required and it doesn't need electrical insulation between the package and the heatsink. Device summary Order code Package Packing TDA2004R Multiwatt11 Tube Doc ID 17614 Rev 1 1/17 www.st.com 1 Contents TDA2004R Contents 1 Pins description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 2.1 Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.4 Test and application circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.5 Electrical characteristics curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Application suggestion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1 Built-in protection systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.1 Load dump voltage surge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.2 Short circuit (AC condition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.3 Polarity inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.4 Open ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.5 Inductive load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.6 DC voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.7 Thermal shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4 Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2/17 Doc ID 17614 Rev 1 TDA2004R List of tables List of tables Table 1. Table 2. Table 3. Table 4. Table 5. Table 6. Device summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Thermal data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Recommended values of the component of the application circuit. . . . . . . . . . . . . . . . . . . 12 Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Doc ID 17614 Rev 1 3/17 List of figures TDA2004R List of figures Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. Figure 15. Figure 16. Figure 17. Figure 18. Figure 19. Figure 20. Figure 21. 4/17 Pins connection diagram (top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Test and application circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Printed circuit board and components layout of the figure 2. . . . . . . . . . . . . . . . . . . . . . . . . 8 Quiescent output voltage vs. supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Quiescent drain current vs. supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Distortion vs. output power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Output power vs. supply voltage, RL = 2 and 4 Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Output power vs. supply voltage, RL = 1.6 and 3.2Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Distortion vs. frequency, RL = 2 and 4 Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Distortion vs. frequency, RL = 1.6 and 3.2 Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Supply voltage rejection vs. C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Supply voltage rejection vs. frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Supply voltage rejection vs. C2 and C3, GV = 390/1Ω. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Supply voltage rejection vs. C2 and C3, GV = 1000/10Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Gain vs. input sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Total power dissipation and efficiency vs. output power (RL = 2 Ω) . . . . . . . . . . . . . . . . . . 11 Total power dissipation and efficiency vs. output power (RL = 3.2 Ω ) . . . . . . . . . . . . . . . . 11 Maximum allowable power dissipation vs. ambient temperature . . . . . . . . . . . . . . . . . . . . 11 Suggested LC network circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Voltage gain bridge configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Multiwatt11 mechanical data and package dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Doc ID 17614 Rev 1 TDA2004R 1 Pins description Pins description Figure 1. Pins connection diagram (top view) 11 BOOTSTRAP(1) 10 OUTPUT(1) +VS 9 8 OUTPUT(2) 7 BOOTSTRAP(2) 6 GND 5 INPUT+(2) 4 INPUT-(2) 3 SVRR 2 INPUT-(1) 1 INPUT+(1) TAB CONNECTED TO PIN 6 Doc ID 17614 Rev 1 D95AU318 5/17 Electrical specifications TDA2004R 2 Electrical specifications 2.1 Absolute maximum ratings Table 2. Absolute maximum ratings Symbol Parameter Value Unit Operating supply voltage 18 DC supply voltage 28 Peak supply voltage (50 ms) 40 Output peak current (non repetitive t = 0.1 ms) 4.5 Output peak current (repetitive f ≥10 Hz) 3.5 Ptot Power dissipation at Tcase = 60 °C 30 W Tstg, Tj Storage and junction temperature -40 to 150 °C VS Io(1) V A 1. The max. output current is internally limited. 2.2 Thermal data Table 3. 2.3 Thermal data Symbol Parameter Rth-j-case Thermal resistance junction-to-case Value Unit 3 °C/W max Electrical characteristics Refer to the stereo application circuit Tamb = 25 °C; Gv = 50 dB; Rth(heatsink) = 4 °C/W unless otherwise specified Table 4. Symbol Parameter Test condition Min. Typ. Max. Unit 18 V VS Supply voltage Vo Quiescent offset voltage VS = 14.4 V VS = 13.2 V 6.6 6 7.2 6.6 7.8 7.2 V V Id Total quiescent drain current VS = 14.4 V VS = 13.2 V - 65 62 120 120 mA mA Output power (each channel) f = 1 kHz; THD = 10 % VS = 14.4 V; RL = 4 Ω VS = 14.4 V; RL = 3.2 Ω VS = 14.4 V; RL = 2 Ω VS = 14.4 V; RL = 1.6 Ω 6 7 9 10 6.5 8 10 11 - W Po 6/17 Electrical characteristics 8 Doc ID 17614 Rev 1 TDA2004R Table 4. Electrical specifications Electrical characteristics (continued) Symbol Po THD Parameter Output power (each channel) Total harmonic distortion Test condition Min. Typ. Max. Unit f = 1 kHz; THD = 10 % VS = 13.2 V; RL =3.2 Ω VS = 13.2 V; RL = 1.6 Ω VS = 16 V; RL = 2 Ω 6 9 6.5 10(1) 12 - W f = 1 kHz; VS = 14.4 V; RL = 4 Ω; Po = 50 mW to 4 W; - 0.2 1 % f = 1 kHz; VS = 14.4 V; RL = 2 Ω; Po = 50 mW to 6 W; - 0.3 1 % f = 1 kHz; VS = 13.2 V; RL = 3.2 Ω; Po = 50 mW to 3W; - 0.2 1 % f = 1KHz; VS = 13.2V; RL = 1.6Ω; Po = 40mW to 6W; - 0.3 1 % 50 40 60 45 CT Cross talk VS = 14.4 V; Vo = 4 VRMS; Rg = 5 kΩ; RL = 4 Ω; f = 1 kHz f = 10 kHz Vi Input saturation voltage - 300 Ri Input resistance f = 1 kHz 70 fL Low frequency roll off (-3 dB) RL = 4 Ω RL = 2 Ω RL = 3.2 Ω RL = 1.6 Ω fH High frequency roll off (-3 dB) RL = 1.6 Ω to 4 Ω Open loop voltage gain Gv ΔGv mW 200 - kΩ - - 35 50 40 55 Hz 15 - - kHz f = 1 kHz - 90 - Closed loop voltage gain f = 1 kHz 48 50 51 Closed loop gain matching - - 0.5 - dB - 1.5 5 μV 35 45 - dB f = 1 kHz; VS = 14.4 V; RL = 4 Ω; Po = 6.5 W; RL = 2Ω; Po = 10 W; - 70 60 - % f = 1 kHz; VS = 13.2 V; RL = 3.2 Ω; Po = 6.5 W; RL = 1.6 Ω; Po = 10 W; - 70 60 - % - - 145 - °C dB kΩ(2) Total input noise voltage Rg = 10 SVR Supply voltage rejection Vripple = 0.5 Vrms; fripple =100 Hz; Rg = 10 kΩ; C3 = 10 μF TJ mW mW - eN η - Efficiency Thermal shutdown junction temperature 1. 9.3 W without bootstrap. 2. Bandwidth filter: 22 Hz to 22 kHz. Doc ID 17614 Rev 1 7/17 Electrical specifications 2.4 TDA2004R Test and application circuit Figure 2. Test and application circuit +Vs 0.1µF 120 kΩ INPUT (L) 10 µF C3 C12 9 3 2.2µF 7 C4 5 3V + 1/2 TDA 2004R C1 100 µF 2200 µF 10 V 8 10 V C10 – 1.2 kΩ 220 µF R2 C8 0.1 µF RL 4 R6 C5 33 Ω INPUT (R) 2.2µF 1 3V C2 11 C6 + 1/2 TDA 2004R R3 100 µF 2200 µF 10 V 10 1Ω 10 V C11 – 1.2 kΩ 220 µF R4 C9 0.1 µF RL 2 R7 C7 6 Figure 3. 8/17 33 Ω 1Ω R5 Printed circuit board and components layout of the figure 2 Doc ID 17614 Rev 1 TDA2004R Electrical specifications 2.5 Electrical characteristics curves Figure 4. Quiescent output voltage vs. supply voltage Figure 5. Quiescent drain current vs. supply voltage Id (mA) VO (V) 100 8 80 7 60 6 40 5 20 4 0 Figure 6. 8 10 12 14 16 Vs (V) 0 Distortion vs. output power Figure 7. d (%) 8 10 12 14 16 Vs (V) Output power vs. supply voltage, RL = 2 and 4 Ω Po (W) f = 1 kHz Gv = 50 dB 8 f = 1 kHz Gv = 50 dB d = 10 % 15 Vs = 13.2 V RL = 3.2 Ω Vs = 14.4 V RL = 4 Ω RL = 2 Ω 12 6 Vs = 13.2 V RL = 1.6 Ω 9 Vs = 14.4 V RL = 2 Ω RL = 4 Ω 4 6 2 3 0 0 0.01 Figure 8. 0.1 1 8 Po (W) Output power vs. supply voltage, RL = 1.6 and 3.2Ω 10 12 14 16 Vs (V) Distortion vs. frequency, RL = 2 and 4Ω Figure 9. d (%) Po (W) f = 1 kHz Gv = 50 dB d = 10 % 15 Vs = 14.4 V Gv = 50 dB RL = 1.6 Ω 12 1.2 9 Po = 2.5 W RL = 2 Ω RL = 3.2 Ω 0.8 6 Po = 2.5 W RL = 4 Ω 0.4 3 0 8 10 12 14 16 Vs (V) Doc ID 17614 Rev 1 10 102 103 104 f (Hz) 9/17 Electrical specifications TDA2004R Figure 10. Distortion vs. frequency, RL = 1.6 and 3.2 Ω d (%) Figure 11. Supply voltage rejection vs. C3 SVR (dB) Vs = 13.2 V Gv = 50 dB Vs = 14.4 V fripple = 100 kHz Vripple = 0.5 V Gv = 50 dB Rg = 10 kΩ 10 20 1.2 30 Po = 2.5 W RL = 1.6 Ω 40 0.8 50 Po = 2.5 W RL = 3.2 Ω 60 0.4 102 10 103 104 1 f (Hz) Figure 12. Supply voltage rejection vs. frequency 10 C3 (µF) 12 Figure 13. Supply voltage rejection vs. C2 and C3, GV = 390/1Ω SVR (dB) SVR (dB) 3 Vs = 14.4 V RL = 4 Ω Rg = 10 kΩ Gv = 390/1 Ω fripple = 100 Hz Vs = 14.4 V Gv = 50 dB C3 = 10 µF C2 = 220 µF 50 60 Rg = 0 C2 = 22 µF 50 40 40 C2 = 5 µF Rg = 10 kΩ 30 30 20 20 102 10 Figure 14. SVR (dB) 103 f (Hz) Supply voltage rejection vs. C2 and C3, GV = 1000/10Ω Vs = 14.4 V RL = 4 Ω Rg = 10 kΩ Gv = 1000/10 Ω fripple = 100 Hz 1 2 5 10 Figure 15. Gain vs. input sensitivity Gv Gv (dB) C2 = 220 µF VS = 14.4 V f = 1 kHz RL = 4 Ω 54 50 C3 (µF) 20 500 50 C2 = 22 µF 200 46 C2 = 5 µF 40 Po = 6 W 42 100 38 34 30 50 Po = 0.5 W 30 20 26 20 22 1 10/17 2 5 10 20 C3 (µF) 2 10 Doc ID 17614 Rev 1 4 30 6 8 2 100 4 300 6 8 Vi (mV) TDA2004R Figure 16. Electrical specifications Total power dissipation and Figure 17. efficiency vs. output power (RL = 2 Ω) Ptot (W) η (%) Ptot (W) 12 60 6 Total power dissipation and efficiency vs. output power (RL = 3.2 Ω) η (%) 60 Ptot Ptot 10 η 8 Vs = 14.4 V RL = 4 Ω f = 1 kHz Gv = 50 dB 6 4 40 4 20 2 η 40 Vs = 13.2 V RL = 3.2 Ω f = 1 kHz Gv = 50 dB 20 2 4 8 12 16 20 Po (W) 24 2 4 6 8 10 12 Po (W) Figure 18. Maximum allowable power dissipation vs. ambient temperature Ptot (W) 32 28 IN th 20 = 2˚ C =4 ˚C =8 IN h /W S AT Rt 16 /W HE th ITE R FIN R 24 K ˚C/ W 12 8 4 0 -50 0 50 100 Tamb (˚C) Doc ID 17614 Rev 1 11/17 Application suggestion 3 TDA2004R Application suggestion The recommended values of the components are those shown on application circuit of Figure 2. Different values can be used; the following table can help the designer. Table 5. Recommended values of the component of the application circuit Component Recommended value R1 120 kΩ Optimization of the output signal symmetry Smaller Pomax Smaller Pomax R2, R4 1 kΩ Closed loop gain setting Increase of gain Decrease of gain R3, R5 3.3 Ω (1) Decrease of gain Increase of gain R6, R7 1Ω C1, C2 Purpose Larger than Smaller than r Frequency stability Danger of oscillation at high frequency with inductive load 2.2 μF Input DC decoupling High turn-on delay C3 10 μF Ripple rejection Increase of SVR, Increase of the switch-on Degradation of SVR time C4, C6 100 μF Bootstrapping - Increase of distortion at low frequency C5, C7 100 μF Feedback input DC decoupling - - C8, C9 0.1 μF Frequency stability - Danger of oscillation C10, C11 1000 to 2200 μF Output DC decoupling - Higher low-frequency cut-off High turn-on pop, higher low frequency cutoff. Increase of noise 1. The closed loop gain must be higher than 26 dB. 3.1 Built-in protection systems 3.1.1 Load dump voltage surge The TDA2004R has a circuit which enables it to withstand voltage pulse train, on Pin 9, of the type shown in Figure 20. If the supply voltage peaks to more than 40 V, then an LC filter must be inserted between the supply and pin 9, in order to assure that the pulses at pin 9 will be held within the limits shown. A suggested LC network is shown in Figure 19. With this network, a train of pulses with amplitude up to 120 V and width of 2 ms can be applied at point A. This type of protection is ON when the supply voltage (pulse or DC) exceeds 18 V. For this reason the maximum operating supply voltage is 18 V. 12/17 Doc ID 17614 Rev 1 TDA2004R Application suggestion Figure 19. Suggested LC network circuit L = 2mH A FROM SUPPLY LINE TO PIN C 3000 µF 16V Figure 20. Voltage gain bridge configuration Vs (V) 40 t1 = 50ms t2 = 1000ms 14.4 t t1 t2 3.1.2 Short circuit (AC condition) The TDA2004R can withstand a permanent short-circuit from the output to ground caused by a wrong connection during normal working. 3.1.3 Polarity inversion High current (up to 10 A) can be handled by the device with no damage for a longer period than the blow-out time of a quick 2 A fuse (normally connected in series with the supply). This feature is added to avoid destruction, if during fitting to the car, a mistake on the connection of the supply is made. 3.1.4 Open ground When the ratio is in the ON condition and the ground is accidentally opened, a standard audio amplifier will be damaged. On the TDA2004R protection diodes are included to avoid any damage. 3.1.5 Inductive load A protection diode is provided to allow use of the TDA2004R with inductive loads. 3.1.6 DC voltage The maximum operating DC voltage for the TDA2004R is 18 V. However the device can withstand a DC voltage up to 28 V with no damage. This could occur during winter if two batteries are series connected to crank the engine. Doc ID 17614 Rev 1 13/17 Application suggestion 3.1.7 TDA2004R Thermal shut-down The presence of a thermal limiting circuit offers the following advantages: 1. an overload on the output (even if it is permanent), or an excessive ambient temperature can be easily withstood. 2. the heatsink can have a smaller factor of safety compared with that of a conventional circuit. There is no device damage in the case of excessive junction temperature: all that happens is that Po (and therefore Ptot) and Id are reduced. The maximum allowable power dissipation depends upon the size of the external heatsink (i.e. its thermal resistance); Figure 18 shows the power dissipation as a function of ambient temperature for different thermal resistance. 14/17 Doc ID 17614 Rev 1 TDA2004R 4 Package information Package information In order to meet environmental requirements, ST offers these devices in different grades of ECOPACK® packages, depending on their level of environmental compliance. ECOPACK® specifications, grade definitions and product status are available at: www.st.com. ECOPACK® is an ST trademark. Figure 21. Multiwatt11 mechanical data and package dimensions DIM. mm MIN. TYP. inch MAX. MIN. TYP. MAX. A 5 0.197 B 2.65 0.104 C 1.6 D OUTLINE AND MECHANICAL DATA 0.063 1 0.039 E 0.49 0.55 0.019 F 0.88 0.95 0.035 0.022 G 1.45 1.7 1.95 0.057 0.067 0.077 G1 16.75 17 17.25 0.659 0.669 0.679 H1 19.6 0.037 0.772 H2 20.2 0.795 L 21.9 22.2 22.5 0.862 0.874 0.886 L1 21.7 22.1 22.5 0.854 0.87 0.886 L2 17.4 18.1 0.685 L3 17.25 17.5 17.75 0.679 0.689 0.713 0.699 L4 10.3 10.7 10.9 0.406 0.421 0.429 0.191 L7 2.65 2.9 0.104 M 4.25 4.55 4.85 0.167 0.179 0.114 M1 4.73 5.08 5.43 0.186 0.200 S 1.9 2.6 0.075 0.102 S1 1.9 2.6 0.075 0.102 Dia1 3.65 3.85 0.144 0.152 0.214 Multiwatt11 (Vertical) 0016035 H Doc ID 17614 Rev 1 15/17 Revision history 5 TDA2004R Revision history Table 6. 16/17 Document revision history Date Revision 18-Jun-2010 1 Changes Initial release. Doc ID 17614 Rev 1 TDA2004R Please Read Carefully: Information in this document is provided solely in connection with ST products. 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The ST logo is a registered trademark of STMicroelectronics. All other names are the property of their respective owners. © 2010 STMicroelectronics - All rights reserved STMicroelectronics group of companies Australia - Belgium - Brazil - Canada - China - Czech Republic - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan Malaysia - Malta - Morocco - Philippines - Singapore - Spain - Sweden - Switzerland - United Kingdom - United States of America www.st.com Doc ID 17614 Rev 1 17/17