1-Cover SUPERSEAL 1.0.qxd 09.06.2008 16:10 Uhr Seite 1 RoHS Ready AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market SUPERSEDED NOT the LATEST REVISION 1-Cover SUPERSEAL 1.0.qxd 09.06.2008 16:10 Uhr T YCO E L E C T R O N I C S Seite 2 G LO B A L AU TO M OT I V E D I V I S I O N 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 1 T H E 5 A P P L I C AT I O N A R E A S 1 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr I N N OVAT I V E Seite 2 TECHNOLOGIES Tyco Electronics is the world’s largest passive electronic components manufacturer and a world leader in cutting-edge wireless technologies. Tyco Electronics has facilities located in over 50 countries, serving customers in the aerospace, automotive, computer, communications, consumer electronics, industrial and power industries. The global automotive division follows the globalization goals of our customers, speeds up the integration of new technologies and enables our customers access to our vast product portfolio and services. TERMINALS & CONNECTORS Tyco Electronics offers a broad range of high quality terminals and connectors. Our electrical/electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries. Tyco Electronics expanding capabilities include new copper and fiber-optic connectors, wires, cables/cable management systems that are designed to meet automotive industry demands. The AMP brand encompasses the broadest range of connectors in the world, including high-density, high-speed designs for leading-edge communications equipment. LITERATURE NO. 1308092-2 C A B L E A S S E M B LY S Y S T E M S Tyco Electronics is your partner for special cable assemblies. Tyco Electronics offers research and development capabilities, prototyping, samples as well as manufacturing facilities for special cable assemblies. This includes overmold technology, semi/fully automatic manufacturing, testing equipment and appliances for handling of high volume production. LITERATURE NO. 1654288-2 2 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 3 GLOBAL AUTOMOTIVE DIVISION M E C H AT R O N I C S A variety of technical products are designed today by integrating mechanical components and electronic hardware into one packaging unit thus creating true mechatronic solutions. Mechatronic applications offer amazing and versatile potentials related to functionality, cost, space requirements and quality. Tyco Electronics contributes to those applications with its wide range of innovative and cost-effective product and process technologies. Advanced stamping, injection molding and assembly techniques are applied along with highly selective surface plating methods. LITERATURE NO. 1308091-2 SENSOR TECHNOLOGY Contact-less measuring eliminates interference effects, wear and tear, and provides increased reliability. Tyco Electronics, one of the largest technology providers for the automobile industry, offers contact-less sensors for a variety of applications. As sensor manufacturer and processing partner, Tyco Electronics also provides project planning support for new sensor applications, assistance in the selection of the appropriate sensor technology for the respective application, and assistance with defining the corresponding mechanical, electrical and magnetic interface. Tyco Electronics has a broad electromechanical portfolio that includes robust housing technologies, connector systems, and temperature stable designs based on foil and cable networks. This combination of technologies and experience ensures that reliable and cost effective sensor solutions are available for all application types. LITERATURE NO. 1308086-2 R E L AY S AND SWITCHING MODULES Automotive technology and integrated systems continue to develop rapidly with electric and electronic systems in today’s vehicles playing an increasingly important role for traffic safety and travelling comfort. Automotive Relays and Switching Modules (AR & SM) of Tyco Electronics’ Global Automotive Division offer a wide range of the most important components for such systems and is the world’s number one participant in this industry sector. Tyco Electronics has competencies in development, production and related technologies as well as application support, which ensures a competitive edge and mutual business growth on a worldwide scale. LITERATURE NO. 1308085-2 3 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr POWER Seite 4 DISTRIBUTION SYSTEMS In automotive environments, the extensive net of electrical/electronic loads requires complex powernet structures. The next evolution of these structures include intelligent control and distribution systems. Tyco Electronics is working on modules with intelligent technology combinations. Our capabilities include, power distribution units that incorporate integrated switching and protection functions along with flexibility and maximizing modularity to best suit our customer needs. LITERATURE NO. 1308087-2 INDUCTIVE SYSTEMS The Global Automotive Division is your source for interconnection and wireless technologies for automotive, truck and off-highway OEMs and Tier 1 suppliers. With the design competency center in Oostkamp (Belgium), and strategic production centers in Evora (Portugal), Bangalore (India), Shenzhen (China), and Oostkamp (Belgium), Tyco Electronics Inductive Systems is ready to offer you any LF-application component required in the automotive industry. The Inductive System group focuses on the customer requirement in order to design to the exact demand. This is achieved by highly- technical, intelligent and cost-efficient engineering. In order to be a leader in design, Tyco Electronics Inductive Systems has a vast product portfolio, which consists out of antennas, actuators and integrated modules. Next to that, several specific applications are designed. LITERATURE NO. 1308089-2 A LT E R N AT I V E POWER SYSTEMS COMPONENTS FOR HYBRID AND FUELCELL TECHNOLOGY Tyco Electronics is a leader in next-generation transportation technologies and products for hybrid and electric vehicles. The Global Automotive Division is your source for high voltage power distribution, high current contacts, high voltage connectors and cables, high voltage relays, sensors and temperature protection devices for hybrid and other alternative powered vehicles. LITERATURE NO. 1308093-2 4 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 5 GLOBAL AUTOMOTIVE DIVISION HIGH SPEED DATA NETWORKING High speed data networking within the automobile is becoming more predominant. What was till now restricted to the high end of the market utilizing system such as the MOST ® network, high speed data transmission based on optical fibers, now with the introduction of iPOD’s, display screens and cameras results in the need for high speed networking throughout all platforms. MOST® IS A TRADEMARK LITERATURE NO. 1308084-2 WIRELESS RADAR TECHNOLOGIES SENSORS & ANTENNAS FOR T E L E M AT I C S Tyco Electronics is a world leading supplier of radar technology for the automotive industries. In cooperation with system integrators and OEMs, Tyco Electronics developed 24 GHz high resolution short range radar sensors in Ultra Wide Band technology and 77 GHz Adaptive Cruise Control radar front ends suitable for driver assistance applications, which enable advanced active and passive safety systems. Tyco Electronics develops, produces and supplies antennas for the automotive industries. Single to Quad band antennas are available in state of the art planar and dipole technologies. All telematic frequency bands for satellite radio, navigation, emergency positioning and cellular mobile communications are covered. LITERATURE NO. 1308090-2 TYCO ELECTRONICS . O UR COMMITMENT. YOUR ADVANTAGE . Tyco Electronics’ businesses operate in thousands of different areas of industry. The products and services we deliver all have one thing in common: They are vital to everyday living. Individuals and companies worldwide have critical needs. And every minute of every day, we satisfy them. 5 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 6 T YCO E L E C T R O N I C S “ T E C H N O LO GY P O R T F O L I O ” G Connector Systems / Electromechanical Components G Antennas, GPS Antennas, Integrated Antenna Systems G Battery Connectors & Assemblies G Relays G Circuit Protection Devices G Identification Labeling Products G Wireless Products G Tubing & Harnessing Products G Racks & Panels G Sensors G Touch Screen Displays G Smart Cards / Leadframes G Fiber Optic Products G Resistors & Inductors G Wire & Cable G Heat Sinks & Thermal Solutions G Application Tooling G Switches and Knobs 6 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 7 T YC O E L E C T R O N I C S “AT YO U R S E R V I C E ” @ Tyco Electronics Online The Tyco Electronics website is an innovative and interactive source for application information, product updates and technical solutions. Our step-by-step software makes our website intuitive and user-friendly to better serve you! Please contact us at: www.tycoelectronics.com/automotive Internet Homepage www.tycoelectronics.com www.tycoelectronics.com/automotive Electronic Internet Catalog www.catalog.tycoelectronics.com Product Information Center (PIC) You can rely on Tyco Electronics PIC Team to provide you support for answers to your general information or technical questions in an efficient and effective manner. To reach our PIC staff, please contact your local Tyco Electronics organization. Product and Machine Literature Tyco Electronics offers a variety of product specific catalogs, brochures and high impact flyers to help better serve you! For more information on literature for Tyco Electronics’ Global Automotive Division, please contact your local Tyco Electronics Organization or go to www.tycoelectronics.com/automotive 7 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 8 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Quality Guidelines Incorrect Terminal twisted Terminal damaged Cut off tab too long Crimp barrel distorted Crimp height too tight Cut off tab deformed Insulation inside the wire crimp Conductor Brush protruding into terminal body Bellmouth on wrong end Terminal bend INSULATION CRIMP Insulation is pierced and could damage conductor Insulation material is pierced Insulation legs are not closed Insulation is not securely held Legs do not overlap Insulation is not securely held Insulation is over crimped WIRE CRIMP Incorrect applicator adjustment Incorrect terminal/wire selection Asymmetric crimp Unacceptable formation excessive flash and/or cracks Wire size too large Wire size too small Terminal feed incorrectly adjusted Anvil and crimper not aligned or worn Crimp barrel does not close Legs too close to bottom of crimp. Insufficient deformation of strands, showing voids 8 All specifications subject to change. Consult Tyco Electronics for latest specifications. Incorrect crimp height adjustment Crimp height too loose Crimp height too tight Insufficient deformation, showing voids Flash at under side of crimp, due to over crimping 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 9 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Quality Guidelines (continued) WIRE CRIMP Correct Test Bellmouth must always be present Insulation Present WIRE CRIMP Crimp height measurement Conductor Present Bellmouth Permissible Locking lances and terminal body not deformed Cut off tabs present Correct selection of wire, terminal and applicator Crimp heights and tolerances For crimp height tolerances for any given contact, please refer to the relevant application specification. Examples: Crimp barrel is closed, legs support each other Sufficient gap between legs and bottom of crimp Contact Part No. Wire Range (mm2) Tolerance (mm) Application Spec. MQS 962885 962886 0.2–0.5 ± 0.03 114-18025 JPT 927775 0.5–1.0 ± 0.05 114-18050 JPT 927773 1.5–2.5 ± 0.05 114-18050 All strands are equally distributed and deformed INSULATION CRIMP Digital Crimp Height Micrometer (0.001 mm increments) acc. to DIN ISO 9001 Part No. 547203-1 F-CRIMP Correct Insulation Diameter, Applicator and Terminal Insulation is securely held Crimp barrel closed OVERLAP CRIMP For double wire applications with different size wires always place wire with smallest outer diameter in the bottom INSULATION CRIMP Insulation is securely held Legs overlap Wire crimp without conductor ° 30 WRAP OVER CRIMP ° 30 Insulation securely held Legs must pass each other Insulation must be securely held after bend test All specifications subject to change. Consult Tyco Electronics for latest specifications. 9 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 10 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a “t” symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/EC. 5 of 6 Compliant A “l” symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: I Cross-Reference from Non-compliant to Compliant Products I Ability to browse RoHS Compliant Products in our on-line catalog: http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do I Downloadable Technical Data Customer Information Presentation I More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we’ve got the answers at www.tycoelectronics.com/leadfree 10 All specifications subject to change. Consult Tyco Electronics for latest specifications. RoHS Customer Support Center 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 11 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 AWG Conversion Table (Average Value) Conversion Tables Most of the wire size ranges are mentioned in mm2, as well as the insulation diameters which are in many cases only in mm’s. We therefore included the conversion tables on pages 12 and 13. Please note that wire and insulation sizes are for guidance only. Consult the customer drawing for precise detail. FLK/FLR Cable FLK and FLR stand for German DIN (72551) abbreviations. FLK means: In German: • Fahrzeug Leitung Kunststoff In English: • Vehicle Cable Plastic FLR means: In German: • Fahrzeug Leitung Reduziert In English: • Thin Walled Cable (reduced insulation thickness) AWG Code Diameter (Inch) Diameter (mm) F (mm2) 000000 00000 0000 000 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0.5800 0.5165 0.4600 0.4096 0.3648 0.3249 0.2893 0.2576 0.2294 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 0.0720 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.0320 0.0285 0.0253 0.0226 0.0201 0.0179 0.0159 0.0142 0.0126 0.0113 0.0100 0.0089 0.0080 0.0071 0.0063 0.0056 0.0050 0.0045 0.0040 0.0035 0.0031 0.0028 0.0025 0.0022 0.00198 0.00176 0.00157 0.00140 0.00124 0.00110 0.00099 14.733 13.130 11.684 10.400 9.270 8.25 7.34 6.55 5.82 5.18 4.62 04.115 3.66 3.26 2.90 2.59 2.30 2.05 1.83 1.63 1.45 1.29 1.14 1.02 0.91 0.81 0.72 0.64 00.57 00.51 00.455 00.400 00.360 00.320 00.287 00.254 00.226 00.203 00.180 00.160 00.142 00.127 00.114 00.101 00.089 00.079 00.071 00.064 00.056 00.050 00.045 00.040 00.036 00.031 00.028 00.025 170.0 135.0 103.8 079.0 067.5 053.4 042.2 33.7 26.6 21.0 16.9 13.25 10.25 8.34 6.6 5.27 4.15 3.3 2.63 2.08 1.65 1.305 1.01 0.79 0.65 0.51 0.407 0.32 0.255 0.205 0.162 0.125 0.102 0.08 0.0646 0.0516 0.04 0.0324 0.0255 0.02 0.0158 0.0127 0.01 0.008 0.0062 0.0049 0.00395 0.00321 0.00246 0.00196 Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped. All specifications subject to change. Consult Tyco Electronics for latest specifications. 11 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 12 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Conversion Table – Inch/mm 12 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0 0.010 0.020 0.030 0.040 0.050 0.060 0.070 0.080 0.090 0.100 0.0000 0.2540 0.5080 0.7620 1.0160 1.2700 1.5240 1.7780 2.0320 2.2860 2.5400 0.0254 0.2794 0.5334 0.7874 1.0414 1.2954 1.5494 1.8034 2.0574 2.3114 2.5654 0.0508 0.3048 0.5588 0.8128 1.0668 1.3208 1.5748 1.8288 2.0828 2.3368 2.5908 0.0762 0.3302 0.5842 0.8382 1.0922 1.3462 1.6002 1.8542 2.1062 2.3622 2.6162 0.1016 0.3556 0.6096 0.8636 1.1176 1.3716 1.6256 1.8796 2.1336 2.3876 2.6416 0.1270 0.3810 0.6350 0.8890 1.1430 1.3970 1.6510 1.9050 2.1590 2.4130 2.6670 0.1524 0.4064 0.6604 0.9144 1.1684 1.4224 1.6764 1.9304 2.1844 2.4384 2.6924 0.1778 0.4318 0.6858 0.9398 1.1938 1.4478 1.7018 1.9558 2.2098 2.4638 2.7178 0.2032 0.4572 0.7112 0.9652 1.2192 1.4732 1.7272 1.9812 2.2352 2.4892 2.7432 0.2286 0.4826 0.7366 0.9906 1.2446 1.4986 1.7526 2.0066 2.2606 2.5146 2.7686 0.110 0.120 0.130 0.140 0.150 0.160 0.170 0.180 0.190 0.200 2.7940 3.0480 3.3020 3.5560 3.8100 4.0640 4.3180 4.5720 4.8260 5.0800 2.8194 3.0734 3.3274 3.5814 3.8354 4.0894 4.3434 4.5974 4.8514 5.1054 2.8448 3.0988 3.3528 3.6068 3.8608 4.1148 4.3688 4.6228 4.8768 5.1308 2.8702 3.1242 3.3782 3.6322 3.8862 4.1402 4.3942 4.6482 4.9022 5.1562 2.8956 3.1496 3.4036 3.6576 3.9116 4.1656 4.4196 4.6736 4.9276 5.1816 2.9210 3.1750 3.4290 3.6830 3.9370 4.1910 4.4450 4.6990 4.9530 5.2070 2.9464 3.2004 3.4544 3.7084 3.9624 4.2164 4.4704 4.7244 4.9784 5.2324 2.9718 3.2258 3.4798 3.7338 3.9878 4.2418 4.4958 4.7498 5.0038 5.2578 2.9972 3.2512 3.5052 3.7592 4.0132 4.2672 4.5212 4.7752 5.0292 5.2832 3.0226 3.2766 3.5306 3.7846 4.0386 4.2926 4.5466 4.8006 5.0546 5.3086 0.210 0.220 0.230 0.240 0.250 0.260 0.270 0.280 0.290 0.300 5.3340 5.5880 5.8420 6.0960 6.3500 6.6040 6.8580 7.1120 7.3660 7.6200 5.3594 5.6134 5.8674 6.1214 6.3754 6.6294 6.8834 7.1374 7.3914 7.6454 5.3848 5.6388 5.8928 6.1468 6.4008 6.6548 6.9088 7.1628 7.4168 7.6708 5.4102 5.6642 5.9182 6.1722 6.4262 6.6802 6.9342 7.1882 7.4422 7.6962 5.4356 5.6896 5.9436 6.1976 6.4516 6.7056 6.9596 7.2136 7.4676 7.7216 5.4610 5.7150 5.9690 6.2230 6.4770 6.7310 6.9850 7.2390 7.4930 7.7470 5.4864 5.7404 5.9944 6.2484 6.5024 6.7564 7.0104 7.2644 7.5184 7.7724 5.5118 5.7658 6.0198 6.2738 6.5278 6.7818 7.0358 7.2898 7.5438 7.7978 5.5372 5.7912 6.0452 6.2992 6.5532 6.8072 7.0612 7.3152 7.5692 7.8232 5.5626 5.8166 6.0706 6.3246 6.5786 6.8326 7.0866 7.3406 7.5946 7.8486 0.310 0.320 0.330 0.340 0.350 0.360 0.370 0.380 0.390 0.400 7.8740 8.1280 8.3820 8.6360 8.8900 9.1440 9.3980 9.6520 9.9060 10.1600 7.8994 8.1534 8.4074 8.6614 8.9154 9.1694 9.4234 9.6774 9.9314 10.1854 7.9248 8.1788 8.4328 8.6868 8.9408 9.1948 9.4488 9.7028 9.9568 10.2108 7.9502 8.2042 8.4582 8.7122 8.9662 9.2202 9.4742 9.7282 9.9822 10.2362 7.9756 8.2296 8.4836 8.7376 8.9916 9.2456 9.4996 9.7536 10.0076 10.2616 8.0010 8.2550 8.5090 8.7630 9.0170 9.2710 9.5250 9.7790 10.0330 10.2870 8.0264 8.2804 8.5344 8.7884 9.0424 9.2964 9.5504 9.8044 10.0584 10.3124 8.0518 8.3058 8.5598 8.8138 9.0678 9.3218 9.5758 9.8298 10.0838 10.3378 8.0772 8.3312 8.5852 8.8392 9.0932 9.3472 9.6012 9.8552 10.1092 10.3632 8.1026 8.3566 8.6106 8.8646 9.1186 9.3726 9.6266 9.8806 10.1346 10.3886 0.410 0.420 0.430 0.440 0.450 0.460 0.470 0.480 0.490 0.500 10.4140 10.6680 10.9220 11.1760 11.4300 11.6840 11.9380 12.1920 12.4460 12.7000 10.4394 10.6934 10.9474 11.2014 11.4554 11.7094 11.9634 12.2174 12.4714 10.4648 10.7188 10.9728 11.2268 11.4808 11.7348 11.9888 12.2428 12.4968 10.4902 10.7442 10.9982 11.2522 11.5062 11.7602 12.0142 12.2682 12.5222 10.5156 10.7696 11.0236 11.2776 11.5316 11.7856 12.0396 12.2936 12.5476 10.5410 10.7950 11.0490 11.3030 11.5510 11.8110 12.0650 12.3190 12.5730 10.5664 10.8204 11.0744 11.3284 11.5824 11.8364 12.0904 12.3444 12.5984 10.5918 10.8458 11.0998 11.3538 11.6078 11.8618 12.1158 12.3698 12.6238 10.6172 10.8712 11.1252 11.3792 11.6332 11.8872 12.1412 12.3952 12.6492 10.6426 10.8966 11.1506 11.4046 11.6586 11.9126 12.1666 12.4206 12.6746 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 All specifications subject to change. Consult Tyco Electronics for latest specifications. 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 13 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Conversion Table – Inch/mm (continued) Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.500 0.510 0.520 0.530 0.540 0.550 0.560 0.570 0.580 0.590 0.600 12.7000 12.9540 13.2080 13.4620 13.7160 13.9700 14.2240 14.4780 14.7320 14.9860 15.2400 12.7254 12.9794 13.2334 13.4874 13.7414 13.9954 14.2494 14.5034 14.7574 15.0114 15.2654 12.7508 13.0048 13.2588 13.5128 13.7668 14.0208 14.2748 14.5288 14.7828 15.0368 15.2908 12.7762 13.0302 13.2842 15.5382 13.7922 14.0462 14.3002 14.5542 14.8082 15.0622 15.3162 12.8016 13.0556 13.3096 13.5636 13.8176 14.0716 14.3256 14.5796 14.8336 15.0876 15.3416 12.8270 13.0810 13.3350 13.5890 13.8430 14.0970 14.3510 14.6050 14.8590 15.1130 15.3670 12.8524 13.1064 13.3604 13.6144 13.8684 14.1224 14.3764 14.6304 14.8844 15.1384 15.3924 12.8778 13.1318 13.3858 13.6398 13.8938 14.1478 14.4018 14.6558 14.9098 15.1638 15.4178 12.9032 13.1572 13.4112 13.6652 13.9192 14.1732 14.4272 14.6812 14.9352 15.1892 15.4432 12.9286 13.1826 13.4366 13.6906 13.9446 14.1986 14.4526 14.7066 14.9606 15.2146 15.4686 0.610 0.620 0.630 0.640 0.650 0.660 0.670 0.680 0.690 0.700 15.4940 15.7480 16.0020 16.2560 16.5100 16.7640 17.0180 17.2720 17.5260 17.7800 15.5194 15.7734 16.0274 16.2814 16.5354 16.7894 17.0434 17.2974 17.5514 17.8054 15.5448 15.7988 16.0528 16.3068 16.5608 16.8148 17.0688 17.3228 17.5768 17.8308 15.5702 15.8242 16.0782 16.3322 16.5862 16.8402 17.0942 17.3482 17.6022 17.8562 15.5956 15.8496 16.1036 16.3576 16.6116 16.8656 17.1196 17.3736 17.6276 17.8816 15.6210 15.8750 16.1290 16.3830 16.6370 16.8910 17.1450 17.3990 17.6530 17.9070 15.6464 15.9004 16.1544 16.4084 16.6624 16.9164 17.1704 17.4244 17.6784 17.9324 15.6718 15.9258 16.1798 16.4338 16.6878 16.9418 17.1958 17.4498 17.7038 17.9528 15.6972 15.9512 16.2052 16.4592 16.7132 16.9672 17.2212 17.4752 17.7292 17.9832 15.7226 15.9766 16.2306 16.4846 16.7386 16.9926 17.2466 17.5006 17.7546 18.0086 0.710 0.720 0.730 0.740 0.750 0.760 0.770 0.780 0.790 0.800 18.0340 18.2880 18.5420 18.7960 19.0500 19.3040 19.5580 19.8120 20.0660 20.3200 18.0594 18.3134 18.5674 18.8214 19.0754 19.3294 19.5834 19.8374 20.0914 20.3454 18.0848 18.3388 18.5928 18.8468 19.1008 19.3548 19.6088 19.8628 20.1168 20.3708 18.1102 18.3642 18.6182 18.8722 19.1262 19.3802 19.6342 19.8882 20.1422 20.3962 18.1356 18.3896 18.6436 18.8976 19.1516 19.4056 19.6596 19.9136 20.1676 20.4216 18.1610 18.4150 18.6690 18.9230 19.1170 19.4310 19.6850 19.9390 20.1930 20.4470 18.1864 18.4404 18.6944 18.9484 19.2024 19.4564 19.7104 19.9644 20.2184 20.4724 18.2118 18.4658 18.7198 18.9738 19.2278 19.4818 19.7358 19.9898 20.2438 20.4978 18.2372 18.4912 18.7452 18.9992 19.2532 19.5072 19.7612 20.0152 20.2692 20.5232 18.2626 19.5166 18.7706 19.0246 19.2786 19.5326 19.7886 20.0406 20.2946 20.5486 0.810 0.820 0.830 0.840 0.850 0.860 0.870 0.880 0.890 0.900 20.5740 20.8280 21.0820 21.3360 21.5900 21.8440 22.0980 22.3520 22.6060 22.8600 20.5994 20.8534 21.1074 21.3614 21.6154 21.8694 22.1234 22.3774 22.6314 22.8854 20.6248 20.8788 21.1328 21.3868 21.6408 21.8948 22.1488 22.4028 22.6568 22.9108 20.6502 20.9042 21.1582 21.4122 21.6662 21.9202 22.1742 22.4282 22.6822 22.9362 20.6756 20.9296 21.1836 21.4376 21.6916 21.9456 22.1996 22.4536 22.7076 22.9616 20.7010 20.9550 21.2090 21.4630 21.7170 21.9710 22.2250 22.4790 22.7330 22.9870 20.7264 20.9804 21.2344 21.4884 21.7424 21.9964 22.2504 22.5044 22.7584 23.0124 20.7518 21.0058 21.2598 21.5138 21.7678 22.0218 22.2758 22.5298 22.7838 23.0378 20.7772 21.0312 21.2852 21.5392 21.7932 22.0472 22.3012 22.5552 22.8092 23.0632 20.8026 21.0566 21.3106 21.5646 21.8186 22.0726 22.3266 22.5806 22.8346 23.0886 0.910 0.920 0.930 0.940 0.950 0.960 0.970 0.980 0.990 1.000 23.1140 23.3680 23.6220 23.8760 24.1300 24.3840 24.6380 24.8920 25.1460 25.4000 23.1394 23.3934 23.6474 23.9014 24.1554 24.4094 24.6634 24.9174 25.1714 23.1648 23.4188 23.6728 23.9268 24.1808 24.4348 24.6888 24.9428 25.1968 23.1902 23.4442 23.6982 23.9522 24.2062 24.4602 24.7142 24.9682 25.2222 23.2156 23.4696 23.7236 23.9776 24.2316 24.4856 24.7396 24.9936 25.2476 23.2410 23.4950 23.7490 24.0030 24.2570 24.5110 24.7650 25.0190 25.2730 23.2664 23.5204 23.7744 24.0284 24.2824 24.5364 24.7904 25.0444 25.2984 23.2918 23.5458 23.7998 24.0538 24.3078 24.5618 24.8158 25.0698 25.3228 23.3172 23.5712 23.8252 24.0792 24.3332 24.5812 24.8412 25.0952 25.3492 23.3426 23.5966 23.8506 24.1046 24.3586 24.6126 24.8666 25.1206 25.3746 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 All specifications subject to change. Consult Tyco Electronics for latest specifications. 13 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr T YC O E L E C T R O N I C S Seite 14 G LO B A L A U T O M O T I V E D I V I S I O N Page AMP SUPERSEAL Connectors 1.0 mm System Introduction 17 18 Contact System Receptacle Contacts and Cavity Plugs Housings and Connectors Plug Housing Assembly 19 Pin Headers 20 Application Tooling Introduction 21 Numerical Index 22 14 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 15 THE PRODUCTS 15 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 16 AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2 Revised 6-2008 Engineering Notes 16 All specifications subject to change. Consult Tyco Electronics for latest specifications. 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 17 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Introduction Designed for the automotive industry, AMP SUPERSEAL connectors meet the sealing requirements outlined in IEC 529 and DIN 40050 I.P 6.7 specifications. The cap and plug connector housings incorporate preassembled secondary locks to help insure correct and complete contact insertion into the housing and helps prevent the contacts from backing out during mating. The secondary lock cannot be closed if the contacts are not correctly inserted into the connector housing. Cavity plugs are available for sealing unused connector cavities. Advantages The double spring contact design (main spring and auxiliary anti-overstress spring) insure low insertion and high contact forces. I Sealing reliability proven under harsh conditions I Compact system minimizes packaging requirements I Designed for ease of manual harness assembly, engine mounting and under hood environments Applications I Wire-to-Board (1.0 mm) and ECU applications, under hood or any location where sealing is required I Suitable for automotive, truck, bus, or off-road vehicles All specifications subject to change. Consult Tyco Electronics for latest specifications. 17 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 18 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Receptacle Contacts and Cavity Plug Technical Features Wire Size Range: 0.5 up to 1.25 mm2 Insulation Diameter: 1.6 – 2.2 mm (Larger allowed on limited basis, contact Product Engineering) Contact Material: Copper Alloy Contact Finish: Gold over Nickel (contact part) Tin over Nickel (crimp area) Housing Material: PBT/PET Temperature Range: –40 °C up to +125 °C 22.1 Current Carrying Capacity: See Product Specification –– 1.9 Product Specification: 108-78140 Application Specification: 114-78011, 114-78013 1.0 mm Receptacle Contacts Wire Size Range Insulation Diameter (mm2 ) (mm) 0.5 1.6–2.2 0.75–0.85 1.25 Part Numbers Material and Finish Strip Form Package Quantity LoosePiece Copper Alloy Gold over Nickel (Contact Part) Tin over Nickel (Crimp Area) 3-1447221-4 – – 1.6–2.4 Copper Alloy Gold over Nickel (Contact Part) Tin over Nickel (Crimp Area) 3-1447221-3 – 1.9–2.2 Copper Alloy Gold over Nickel (Contact Part) Tin over Nickel (Crimp Area) 3-1447221-3 – Package Quantity Applicator Hand Tool – 1463174-2 1454509-2 – – 1463173-2 1454509-1 – – – 1454509-1 Note: All part numbers are RoHS and ELV compliant. Cavity Plug Part No. 4-1437284-3 9.7 3.0 18 2.4 All specifications subject to change. Consult Tyco Electronics for latest specifications. 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 19 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Plug Housing Assembly Plug Housing Assembly for 1.0 mm Receptacle Contacts 29.4 32.1 18.3 34.5 38.2 Plug Housing Assembly No. of Positions Part Number 26 , ,, ) ,, ) Locking 3-1437290-7 1 Single 3-1437290-8 2 Single 0-1473416-1 3 Single 0-1473416-2 4 Single 2-1437285-2 1 Double 1-1447232-7 2 Double 0-1473712-1 , 1 (2 Row) Single 0 ,,-1473712-2 ,, 34 Keying Type 1 (2 Row) Single 4-1437290-0 1 Single 4-1437290-1 2 Single 2-1437285-3 1 Double 3-1437290-9 2 Double for Insulation Diameter 1.6–2.2 mm for Insulation Diameter 2.0–2.4 mm All specifications subject to change. Consult Tyco Electronics for latest specifications. 19 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 20 AMP SUPERSEAL Connectors 1.0 mm System for the Automotive Market Catalog 1308072-2 Revised 6-2008 Pin Headers Technical Features Contact Material: Brass Contact Finish: Gold over Ni (mating part) Tin-lead over Ni (soldering part) 36.5 Housing Material: PBT/PET Temperature Range: –40 °C up to +125 °C Current Carrying Capacity: See Product Specification –– 38.5 23.0 Product Specification: 108-78140 Application Specification: 114-78011 27.9 45.5 Pin Header Assembly No. of Positions 26 34 60 Note: Note: 20 ,, ) ,, ) Part Number (NEW, Tin Plating), Part Number (OLD, Tin-Lead Plating),, 9-6437287-8 9-1437287-8 1 (4 Row) Upper 9-6437287-9 9-1437287-9 2 (4 Row) Upper 3-1437290-8 9-6473423-1 9-1473423-1 3 (4 Row) Upper 9-1473416-1 9-6473423-2 9-1473423-2 4 (4 Row) Upper 9-1473416-2 5-6447223-0 5-1447223-0 1 (4 Row) Lower 3-1437290-7 9-6437288-4 9-1437288-4 2 (4 Row) Lower 3-1437290-8 Keying Type Locking Part Number Mateable Plug Housing 3-1437290-7 2-6437285-8 2-1437285-8 1 (4 Row) Double 2-1437285-2 2-6437285-9 2-1437285-9 2 (4 Row) Double 1-1447232-7 9-6437288-6 9-1437288-6 1 (4 Row, Vertical) Upper 3-1437290-7 9-6473418-1 9-1473418-1 2 (4 Row, Vertical) Upper 3-1437290-8 9-6473418-2 9-1473418-2 3 (4 Row, Vertical) Upper 9-1473416-1 9-6473711-1 9-1473711-1 1 (2 Row) Upper 9-6473711-2 9-1473711-2 1 (2 Row) Lower 9-6437288-1 9-1437288-1 1 (4 Row) Upper 4-1437290-0 9-6437288-2 9-1437288-2 2 (4 Row) Upper 4-1437290-1 2-6437285-5 2-1437285-5 1 (4 Row) Lower 4-1437290-0 2-6437285-6 2-1437285-6 2 (4 Row) Lower 4-1437290-1 3-6437285-0 3-1437285-0 1 (4 Row) Double 2-1437285-3 3-6437285-1 3-1437285-1 2 (4 Row) Double 3-1437290-9 2-6447232-3 2-1447232-3 1 (4 Row, Vertical) Upper 4-1437290-0 2-6447232-4 2-1447232-4 2 (4 Row, Vertical) Upper 4-1437290-1 9-6437288-3 9-1437288-3 1 (4 Row) Upper 4-1437290-0 (34P), 3-1437290-7 (26P) 9-6473427-1 9-1473427-1 2 + 3 (4 Row) Upper 4-1437290-1 (34P), 9-1473416-1 (26P) 9-6437288-5 9-1437288-5 1 (4 Row) Lower 4-1437290-0 (34P), 3-1437290-7 (26P) 3-6437285-2 3-1437285-2 1 (4 Row) Double 2-1437285-3 (34P), 2-1437285-2 (26P) 9-1473712-1 All part numbers are used Tin Plating as Lead Free programs, shifting products to NEW is strongly recommended. All part numbers are used Tin-Lead Plating (lead in solderable interface only). All specifications subject to change. Consult Tyco Electronics for latest specifications. 9-1473712-2 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 21 Application Tooling Catalog 1308072-2 Revised 6-2008 Introduction Application Tooling from Tyco Electronics is designed to perform perfect terminations, time after time. This results in productivity gains, yielding more terminations for less money at the time of application, and in service. It is this combination of superior quality at a lower installed end cost that distinguishes the Tyco Electronics system solution. Because production requirements vary, GATD – Global Application Tooling Division – can provide various levels of tooling to meet the full spectrum of output requirements. The continuous support by our field service completes the Tyco Electronics system. Our field service engineers ensure the application equipment fulfil all requirements at any given time. Please use the tooling website and the online search to find the tooling that best suits your application. Put your terminal part number either into the hand tool or applicator database and the appropriate tool will be shown. If you can’t find what you are looking for, it does not necessarily mean that there is nothing available for your application: For cross-referencing information – contact one of our Product Information Centers (PIC), listed in the selection from the left-hand menu box. For more complex equipment and technical help – find your country contact by selecting from the left-hand menu box or contact your Tyco Electronics representative. www.tooling.tycoelectronics.com All specifications subject to change. Consult Tyco Electronics for latest specifications. 21 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 22 AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2 Revised 6-2008 Numerical Index Part Number 547203-1 4-1437284-3 2-1437285-2 2-1437285-3 2-1437285-5 2-1437285-6 2-1437285-8 2-1437285-9 3-1437285-0 3-1437285-1 3-1437285-2 9-1437287-8 9-1437287-9 1437288-1 1437288-2 1437288-3 1437288-4 1437288-5 1437288-6 3-1437290-7 3-1437290-8 3-1437290-9 4-1437290-0 4-1437290-1 22 Page 19, 19, 19, 19, 19, 19, 19, 9 18 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Part Number 3-1447221-3 3-1447221-4 5-1447223-0 1-1447232-7 2-1447232-3 2-1447232-4 1454509-1 1454509-2 1463173-2 1463174-2 1473416-1 1473416-2 1473418-1 1473418-2 1473423-1 1473423-2 1473427-1 1473711-1 1473711-2 1473712-1 1473712-2 2-6437285-5 2-6437285-6 2-6437285-8 Page 19, 19, 19, 19, 18 18 20 19 20 20 18 18 18 18 20 20 20 20 20 20 20 20 20 20 20 20 20 20 All specifications subject to change. Consult Tyco Electronics for latest specifications. Part Number 2-6437285-9 3-6437285-0 3-6437285-1 3-6437285-2 9-6437287-8 9-6437287-9 6437288-1 6437288-2 6437288-3 6437288-4 6437288-5 6437288-6 5-6447223-0 2-6447232-3 2-6447232-4 6473418-1 6473418-2 6473423-1 6473423-2 6473427-1 6473711-1 6473711-2 Page 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 23 AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2 Revised 6-2008 Engineering Notes All specifications subject to change. Consult Tyco Electronics for latest specifications. 23 2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 24 AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2 Revised 6-2008 Engineering Notes 24 All specifications subject to change. Consult Tyco Electronics for latest specifications. 1-Cover SUPERSEAL 1.0.qxd 09.06.2008 16:10 Uhr Seite 3 Global Contacts Americas Argentina – Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2211 Brasil – São Paulo Phone: +55-11-2103-6105 Fax: +55-11-2103-6204 Canada – Toronto Phone: +1-905-475-6222 Fax: +1-905-474-5520 Product Information Center: Phone: +1-905-470-4425 Fax: +1-905-474-5525 Colombia – Bogota Phone: +57-1-231-9398 Fax: +57-1-660-0206 Mexico – Mexico City Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0901 For Latin/South American Countries not shown Phone: +54-11-4733-2015 Fax: +54-11-4733-2083 United States Harrisburg, PA Phone: +1-717-564-0100 Fax: +1-717-986-7575 Product Information Center: Phone: +1-800-522-6752 Fax: +1-717-986-7575 Troy, MI Phone: +1-248-273-3359 Fax: +1-248-273-3322 Asia/Pacific Australia – Sydney Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 Product Information Center: Phone: +61-2-9840-8200 Fax: +61-2-9634-6188 Japan – Kawasaki, 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Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240 www.tycoelectronics.com 1-Cover SUPERSEAL 1.0.qxd 09.06.2008 Tyco Electronics AMP GmbH AMPèrestr. 12–14 64625 Bensheim / Germany Phone: +49-(0)6251-133-0 Fax: +49-(0)6251-133-1600 www.tycoelectronics.com AMP, AMP SUPERSEAL, TE Logo and Tyco Electronics are trademarks Tyco Electronics AMP GmbH certified acc. ISO 14001 and ISO/TS 16949:2002 © 2008 Tyco Electronics Ltd. 1308072-2 Revised 6-2008 3M ST 16:10 Uhr Seite 4