Extraction Tool Extractor Tool Instruction Sheet Order No. 63813-1400 SCOPE: The 63813-1400 Extraction Tool is used on several different connector series. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. % This tool is used on the E67 Power Train Connectors with 33467 and 33468 .64MM Terminals. See Section 1, pages 2 thru 6 of this Instruction Sheet. Terminal Series Number 33467 33468 % Terminal Order Number 33467-0001 33467-0004 33467-0002 33467-0005 33467-0003 33467-0006 33468-0001 33468-0004 33468-0002 33468-0005 33468-0003 33468-0006 This tool is use on the SPOX BMI Connectors with 5263 and 45627 Terminals. See Section 2, page 7 of this Instruction Sheet. Terminal Series Number 5263 45627 Doc No. 63813-1400 Revision: J Released Date: 01-23-03 Revision Date: 06-21-06 Terminal Order Number 08-70-1039 08-70-1047 39-00-0152 08-70-1040 39-00-0042 39-00-0159 08-70-1045 39-00-0043 39-00-0160 08-70-1046 39-00-0151 39-00-1167 45627-0001 45627-0002 45627-1001 UNCONTROLLED COPY Page 1 of 7 Extraction Tool SECTION 1 E67 Power Train Connector Terminal Servicing Extractor Tool Instruction Sheet Order No. 63813-1400 For 33467 and 33468 .64mm Series Terminals MX64 1. Wire Dress Cover Removal With connector removed from module and interface facing down, gently unlatch wire dress cover latch features. Latch feature With wire dress cover latch features unlatched; insert finger into wire dress cover and pull up and away from the wire bundle. Tie Wrap At this time the tie wrap should be removed from the wire bundle for easier access to the wire to be serviced. Doc No. 63813-1400 Revision: J Released Date: 01-23-03 Revision Date: 06-21-06 UNCONTROLLED COPY Page 2 of 7 Extraction Tool 3. TPA Servicing Insert a small (2.0mm maximum) flat blade screwdriver into the TPA service hole at either end of the connector and gently pry up. The TPA will stop when it reaches its pre-lock position for terminal servicing. * Approximate TPA travel will be 3.5mm. Repeat step 1. On the other end of the TPA until the TPA is sitting in it’s pre-lock position at both ends of the connector. 4. Terminal Removal Using the Molex 0.64 mm service tool (part no. 63813-1400), gently insert the tip into the terminal service hole adjacent to the terminal to be serviced. Be careful not to push the service tool into the terminal opening. Doc No. 63813-1400 Revision: J Released Date: 01-23-03 Revision Date: 06-21-06 UNCONTROLLED COPY Page 3 of 7 Extraction Tool Once past the terminal opening, push the service tool against the terminal and push until it wedges between the terminal and the lock finger. Once the terminal lock finger is disengaged, gently pull on the wire to release the terminal. If the terminal resists, the service tool may not be fully engaged. Give the service tool a further push to ensure that it has disengaged the terminal lock finger. Service Tool 0.64mm Terminal Terminal Finger Doc No. 63813-1400 Revision: J Released Date: 01-23-03 Revision Date: 06-21-06 UNCONTROLLED COPY Page 4 of 7 Extraction Tool 1. Terminal Installation With TPA still in pre-lock position, and wire dress cover removed, orient terminal to grommet cap. Grip the wire no less than 1.25 inches from the terminal insulation crimp and insert through grommet cap and into connector. If resistance is encountered, retract the terminal and adjust the angle of attack. Continue inserting the terminal until it stops and locks up on the lock finger with an audible click. 1.25” 2. TPA Seating (TPA pre-lock to final-lock) With the terminal fully installed, the TPA can be seated into its final-lock position by applying an even force to both ends until it comes to a stop. If the TPA resists it may be detecting a partially installed terminal. Pull the TPA back into its pre-lock position, check to see that your terminal is fully installed and push it further into the cavity if required. Now the TPA can be seated. Doc No. 63813-1400 Revision: J Released Date: 01-23-03 Revision Date: 06-21-06 UNCONTROLLED COPY Page 5 of 7 Extraction Tool 2. Tie Wrap installation 3. Wire Dress Cover installation Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF*MMJOPJT64" :BNBUP,BOBHBXB+BQBO +VSPOH4JOHBQPSF .VOJDI(FSNBOZ 8FMMJOHUPO$U .0-&9 -JTMF*-64" BNFSJOGP!NPMFYDPN GFOJOGP!NPMFYDPN GFTJOGP!NPMFYDPN FVSJOGP!NPMFYDPN 'BY Visit our Web site at http://www.molex.com Doc No. 63813-1400 Revision: J Released Date: 01-23-03 Revision Date: 06-21-06 UNCONTROLLED COPY Page 6 of 7 Extraction Tool SECTION 2 SPOX BMI Connector Terminal Servicing Extractor Tool Instruction Sheet Order No. 63813-1400 For 45627-0001,45627-0002 and 5263 Series Terminals This tool is used for the removal of Wire-to-Board Crimp Terminal, Series No. 45627, and No.5263 SPOX from their housing. Note: Extracted Terminal is not reusable. OPERATION: 1. Push the terminal forward in the arrow direction before using the Extractor Tool as shown. Insert the Extractor Tool into the slot on the bottom or top row of the connector housing as shown until it bottoms. 2. The extractor pin will depress the terminal locking tabs then pull the terminated wire out of the housing as shown. Wiggling the wire while pulling it out will help. 3. Molex does not offer repair parts for Extraction Tools due to the inexpensive nature of the tool. CONNECTOR HOUSING CONNECTOR HOUSING EXTRACTION TOOL EXTRACTION TOOL 45627 TERMINAL 5263 TERMINAL 45627 TERMINAL 5263 TERMINAL EXTRACTOR PIN LOCKING TAB CONNECTOR HOUSING Doc No. 63813-1400 Revision: J Released Date: 01-23-03 Revision Date: 06-21-06 EXTRACTOR PIN CONNECTOR HOUSING UNCONTROLLED COPY LOCKING TAB Page 7 of 7