Power Crimp Head for Crimp Dies and Locator Kits Power Crimp Head For Battery Powered Crimp Tools Specification Sheet Order o. 63816-0300 Features Quick change Power Crimp Head is easily installed into Battery Power Crimp Tool (Order No. 63816-0200) Powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping and allows portability A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position SCOPE The 63816-0300 Power Crimp Head was created for use with select Crimp Dies and Locator Kits when used with the Battery Powered Tool (Order No. 63816-0200). Installation To install the Power Crimp Head onto the Battery Powered Tool, (Order No. 63816-0200), refer to the Instruction Manual TM-638160200, Section 3, “Set-Up and Adjustments”. To Install the Crimp Dies and Locator Kits into the Power crimp Head, refer to the specification sheet manual that is supplied with each kit. CAUTIO: Never place fingers into the tooling nest. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins, pivot points and bearing surfaces in the tool head are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping. The use of a light oil, such as SAE 30 weight automotive oil, every 5,000 crimps or monthly, will significantly enhance the tool life and ensure a stable calibration. See Figure 1 for lubrication points. 4. Store the tool in a clean and dry area when not in use. LUBRICATION POINTS (BOTH SIDES) LIGHT OIL (EVERY MONTH OR 5,000 CRIMPS) Figure 1 Doc No: ATS-638160300 Release Date: 04-01-10 UCOTROLLED COPY Revision: A Revision Date: 04-01-10 Page 1 of 3 Power Crimp Head for Crimp Dies and Locator Kits Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life-tested. All tools are warranted free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to alter, misused, or damaged tools. Parts List Ite m Order o 638160300 638114773 1 2 Description Quanti ty Power Crimp Head 1 Universal Locator Mount 1 M4 X 8 LONG BHSC (REF) 2 1 Figure 2 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 Far East South Headquarters Jurong, Singapore 65-6-268-6868 [email protected] European Headquarters Munich, Germany 49-89-413092-0 [email protected] Doc No: ATS-638160300 Release Date: 04-01-10 UCOTROLLED COPY Revision: A Revision Date: 04-01-10 Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. Page 2 of 3 Power Crimp Head for Crimp Dies and Locator Kits [email protected] 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638160300 Release Date: 04-01-10 UCOTROLLED COPY Revision: A Revision Date: 04-01-10 Page 3 of 3