638240200 Extractor Tool for .093 and HCS-125 Product Series Extractor Tool Instruction Sheet Order No. 638240200 Engineering No. HT2066A FEATURES This Extractor Tool is for the removal of .093 and HCS-125 Product Series (pin and socket male and female terminals) in both plugs and receptacles. SCOPE Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminals and 3.18mm (.125") Diameter HCS-125 Pin and Socket Crimp Terminals Terminal Series No. 1189 Standard .093” 14-20 AWG Female 1190 Standard .093” Male 14-20 AWG 1376 Standard .093” 14-20 AWG Male 1377 Standard .093” 14-20 AWG Female 1380 Standard .093” Male 18-22 AWG Housing Series No. 1261, 1292, 1360, 1375, 1396, 1490, 1545, 1619, 2163, 2629, 3191 1261, 1292, 1360, 1375, 1396, 1490, 1545, 1619, 2163, 2629 1261, 1292, 1360, 1375, 1396, 1490, 1545, 1619, 2163, 2629, 3191 1381 Standard .093” Female 18-22 AWG 1433 Standard .093” Female 24-28 AWG 1434 Standard .093” Male 24-30 AWG 1900 1901 HCS-125 Pin 10-14 AWG HCS-125 Socket 10-14 AWG 42179 Standard .093” 14-18 AWG 1261, 1292, 1360, 1375, 1396, 1490, 1545, 1619, 2163, 2629, 3191 1973 Doc No. ATS-638240200 Revision: A 1261, 1292, 1360, 1375, 1396, 1490, 1545, 1619, 2163, 2629, 3191 Release Date: 03-17-10 Revision Date: 03-17-10 02-09-1101 02-09-3102 02-09-5106 39-00-0136 39-00-0290 39-00-0295 02-09-2101 02-09-6100 39-00-0106 39-00-0300 02-09-2133 50-34-8509 Terminal Order No. 02-09-1102 02-09-1103 02-09-1104 02-09-3103 02-09-3104 02-09-5100 02-09-5111 39-00-0071 39-00-0072 39-00-0281 39-00-0282 39-00-0288 39-00-0291 39-00-0292 39-00-0293 50-29-1617 50-36-1654 50-36-1655 02-09-2103 02-09-2170 02-09-2171 02-09-6101 02-09-6106 02-09-6110 39-00-0296 39-00-0297 39-00-0298 39-00-0301 02-09-2134 02-09-6132 02-09-6134 02-09-3101 02-09-5102 39-00-0135 39-00-0289 39-00-0294 02-09-4104 39-00-0105 39-00-0299 02-09-6138 02-09-1134 02-09-5132 50-34-8511 02-09-2116 02-09-6122 39-00-0302 40-01-1139 02-09-1115 02-09-1129 02-09-5143 39-00-0309 39-00-0314 02-09-1141 02-09-1147 39-00-0315 39-00-0320 02-09-2141 02-09-6145 40-01-1107 18-12-2601 18-12-1601 02-09-2117 02-09-2118 02-09-2119 02-09-2127 02-09-6123 02-09-6125 02-09-6126 39-00-0283 39-00-0303 39-00-0304 39-00-0305 39-00-0306 02-09-1116 02-09-1130 39-00-0284 39-00-0310 40-01-1191 02-09-1142 02-09-5146 39-00-0316 39-00-0321 02-09-2142 39-00-0323 02-09-1117 02-09-5130 39-00-0285 39-00-0311 40-01-1192 02-09-1144 02-09-5147 39-00-0317 39-00-0322 02-09-2143 39-00-0324 98-00-0249 02-09-1118 02-09-5133 39-00-0307 39-00-0312 02-09-1119 02-09-5142 39-00-0308 39-00-0313 02-09-1145 02-09-1146 39-00-0318 98-00-0228 02-09-2149 39-00-0325 98-00-0250 39-00-0319 98-00-0228 02-09-6144 39-00-0326 18-12-2602 18-12-1602 02-09-8103 02-09-8104 02-09-8107 02-09-8108 02-09-8109 UNCONTROLLED COPY Page 1 of 3 638240200 Extractor Tool for .093 and HCS-125 Product Series Terminal Series No. Housing Series No. 2046 HCS-125 Pin 16-18 AWG 42179 2047 HCS-125 Socket 16-18 AWG 42179 2151 Standard .093” 18-22 AWG Female 1261, 1292, 1360, 1375, 1396, 1490, 1545, 1619, 2152 Standard .093” 18-22 AWG Male 2163, 2629, 3191 2236 Standard .093” 20-22 AWG 2237 Standard .093” 20-22 AWG 2269 Standard .093” 14-20 AWG Female 1261, 1292, 1360, 1375, 1396, 1490, 2273 Standard .093” 18-22 AWG Female 1545, 1619, 2163, 2629, 3191 2282 Standard .093” 14-16 AWG 2283 Standard .093” 14-16 AWG 2605 Standard .093” Pin 3191 2606 Standard .093” Pin 2870 Standard .093” Pin 22-24 AWG 1261, 1292, 1360, 1375, 1396, 1490, 2871 Standard .093” 22-24 AWG Female 1545, 1619, 2163, 2629, 3191 4272 Standard .093” Pin 18-22 AWG 4549 Standard .093” 14-20 AWG 4550 Standard .093” 14-20 AWG 6271 Standard .093” 18-22 AWG Female 1261, 1292, 1360, 1375, 1396, 1490, 1545, 1619, 6310 Standard .093” 14-20 AWG Female 2163, 2629, 3191 7238 Standard .093” 14-18 AWG 1261, 1292, 1360, 1375, 1396, 1490, 7239 Standard .093” 14-18 AWG Male 1545, 1619, 2163, 2629, 3191 8058 Standard .093” 18-22 AWG Female 8946 HCS-125 Pin 16-18 AWG 42179 8947 HCS-125 Socket 16-18 AWG 41483 Standard .093” 14-18 AWG Female 42138 Standard .093” 14-18 AWG Male 42477 Standard .093” 14-18 AWG Socket 1261, 1292, 1360, 1375, 1396, 1490, 42478 Standard .093” 14-18 AWG Pin 1545, 1619, 2163, 2629 42546 HCS-125 Pin 10-14 AWG 42547 HCS-125 Socket 10-14 AWG 42179 42554 HCS-125 Pin 16-18 AWG 42555 HCS-125 Socket 16-18 AWG Terminal Order No. 18-12-2221 18-12-2222 18-12-1221 18-12-1222 02-09-1201 02-09-1202 02-09-1203 02-09-1204 02-09-5203 02-09-2201 02-09-2202 02-09-3202 02-09-6202 02-09-6203 18-09-2802 18-09-2805 18-09-2806 18-09-1605 18-09-1606 02-09-1105 02-09-1122 02-09-1135 18-09-2803 18-09-1603 02-09-1145 02-09-8113 02-09-2136 02-09-1136 50-36-1657 02-09-1149 02-09-2166 02-09-1205 02-09-1212 18-09-2804 18-09-2807 18-09-1604 18-09-1607 18-09-1608 02-09-1146 39-00-0382 39-00-0383 39-00-0384 02-09-2137 02-09-2138 02-09-1137 02-09-1138 02-09-1139 50-36-1656 02-09-1151 02-09-2167 02-09-3203 02-09-1206 02-09-5169 02-09-5170 50-29-1618 02-09-1208 02-09-1209 02-09-1211 02-09-1111 02-09-1112 02-09-2111 02-09-2112 02-09-1148 18-12-2402 18-12-1404 02-09-1153 02-09-2170 02-09-1615 18-12-2404 40-07-1303 02-09-1154 02-09-1155 02-09-1156 02-09-2171 02-09-2172 02-09-1616 42477-0005 02-09-2611 02-09-2612 02-09-2613 42478-0001 42478-0002 18-12-1607 42546-0001 18-12-1604 18-12-1603 18-12-2405 18-12-1221 18-12-1605 OPERATION: 1. This Extractor Tool has two Extractor Tubes, mounted at right angles on a ring shaped handle. They are for as follows: 2. Use the side with .093 marked on the opposite end of the ring for extraction of Standard .093" Pin and Socket Crimp Terminals. Doc No. ATS-638240200 Revision: A Release Date: 03-17-10 Revision Date: 03-17-10 UNCONTROLLED COPY Page 2 of 3 638240200 Extractor Tool for .093 and HCS-125 Product Series 3. Use the side with .125 marked on the opposite end of the ring for extraction of 3.18mm (.125") Diameter HCS125 Pin and Socket Crimp Terminals. 4. The Extractor Tool must be In Line with the terminal, as shown. Push terminal forward in arrow direction before using the Extractor Tool. See Figure 1. 5. Insert the appropriate Extractor Tube into the hole of the connector housing. When fully inserted, the extractor tool will depress the locking tabs of the terminal. Push the terminal back through the connector housing and pull the terminated wire out in the arrow direction as shown. See Figure 2. 6. Molex does not offer repair parts for Extractor Tools due to the inexpensive nature of these tools. HANDLE CONNECTOR HOUSING .093 EXTRACTOR TUBE .125 EXTRACTOR TUBE TERMINAL WIRE .093 EXTRACTOR TUBE .125 EXTRACTOR TUBE Figure 1 TERMINAL EXTRACTOR TUBE TERMINAL LOCKING TABS CONNECTOR HOUSING Figure 2 Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 [email protected] Far East South Headquarters Jurong, Singapore 65-6-268-6868 [email protected] European Headquarters Munich, Germany 49-89-413092-0 [email protected] Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-638240200 Revision: A Release Date: 03-17-10 Revision Date: 03-17-10 UNCONTROLLED COPY Page 3 of 3