MOLEX 0638133504

Insertion Tool for 2.54mnm (.100”) Pitch KK® IDT Crimp Terminals
Manual Insulation
Displacement Insertion Tool
Instruction Sheet
Order No. 63813-3504
FEATURES
This displacement tool is used for insertion of all discrete wires into all feed-through or feed-to KK® 2.54mnm
(.100”) IDT housings
This tool is designed to assure proper seating of wires and reduce operator fatigue
Low cost prototyping tool
SCOPE
Products: All 2.54mnm (.100”) Pitch KK® Insulation Displacement (IDT) Connectors.
Identification
Connector Series No.
Color Stripe Code
ID Slot Version
7720
Brown
A
40555
7720
7720
Brown
Black
A
F
Green
H
Green
H
40555
7720S
40555
Brown
J
None
F
Insulation Diameter
Maximum
mm
In.
Type of Wire Terminated
28 AWG-Stranded tinned copper
28 AWG-Solid tinned copper
28 AWG-Stranded top coated copper
26 AWG-Stranded tinned copper
26 AWG-Stranded tinned copper
22 AWG-stranded tinned copper
24 AWG-Solid tinned copper
26 AWG-Stranded top coated copper
24 AWG-Stranded tinned copper
24 AWG-Stranded top coated copper
24 AWG-Stranded
24 AWG-Solid and fused
28 AWG fused
26 AWG-Stranded
28 AWG-Solid and stranded
24 AWG-Topcoat wire
1.52
.060
1.47
1.52
1.52
.058
.060
.060
1.47
.058
1.42
.056
1.47
.058
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Color Code Brown
Connector
Series No.
7720
Connector Order No.
22-26-7021
22-26-7031
22-26-7041
22-26-7051
22-26-7061
22-26-7071
22-26-7081
22-26-7091
22-26-7101
22-26-7111
Doc No: ATS-638133504
Revision: A
22-26-8171
22-26-8181
22-26-8191
22-26-8201
22-26-8211
22-26-8221
22-26-8231
22-26-8241
22-26-8251
22-26-8261
22-41-3051
22-41-3061
22-41-3071
22-41-3081
22-41-3091
22-41-3101
22-41-3111
22-41-3121
22-41-3131
22-41-3141
Release Date: 11-03-08
Revision Date: 11-03-08
22-41-4201
22-41-4211
22-41-4221
22-41-4231
22-41-4241
22-41-4251
22-41-4261
22-41-4271
22-41-4281
22-41-5021
22-45-7054
22-45-7061
22-45-7064
22-45-7073
22-45-7074
22-45-7081
22-45-7083
22-45-7084
22-45-7087
22-45-7089
22-45-8111
22-45-8121
22-45-8131
22-45-8141
22-45-8151
22-45-8161
22-45-8171
22-45-8181
22-45-8191
22-45-8201
22-45-9080
22-45-9081
22-45-9084
22-45-9089
22-45-9090
22-45-9091
22-45-9094
22-45-9099
22-45-9100
22-45-9101
UNCONTROLLED COPY
22-45-9184
22-45-9189
22-45-9190
22-45-9191
22-45-9194
22-45-9199
22-45-9200
22-45-9201
22-45-9204
22-45-9209
Page 1 of 7
Insertion Tool for 2.54mnm (.100”) Pitch KK® IDT Crimp Terminals
Color Code Brown
Connector
Series No.
7720
7720S
40555
Connector Order No.
22-26-7121
22-26-7131
22-26-7141
22-26-7151
22-26-7161
22-26-7171
22-26-7181
22-26-7191
22-26-7201
22-26-7211
22-26-7221
22-26-7231
22-26-7241
22-26-7251
22-26-7261
22-26-7271
22-26-7281
22-26-8021
22-26-8031
22-26-8041
22-26-8051
22-26-8061
22-26-8071
22-26-8081
22-26-8091
22-26-8101
22-26-8111
22-26-8121
22-26-8131
22-26-8141
22-26-8151
22-26-8161
38-00-2032
38-00-2033
38-00-2034
38-00-2035
38-00-2036
38-00-2037
38-00-2038
38-00-2039
38-00-2040
38-00-2041
38-00-2042
22-41-6024
22-41-6034
22-41-6044
22-41-6054
Doc No: ATS-638133504
Revision: A
22-26-8271
22-26-8281
22-26-9021
22-26-9031
22-26-9041
22-26-9051
22-26-9061
22-26-9071
22-26-9081
22-26-9091
22-26-9101
22-26-9111
22-26-9121
22-26-9131
22-26-9141
22-26-9151
22-26-9161
22-26-9171
22-26-9181
22-26-9191
22-26-9201
22-26-9211
22-26-9221
22-26-9231
22-26-9241
22-26-9251
22-26-9261
22-26-9271
22-26-9281
22-41-3021
22-41-3031
22-41-3041
38-00-2043
38-00-2044
38-00-2045
38-00-2046
38-00-2047
38-00-2048
38-00-2049
38-00-2050
38-00-2051
38-00-2052
38-00-2053
22-41-6064
22-41-6074
22-41-6084
22-41-6094
22-41-3151
22-41-3161
22-41-3171
22-41-3181
22-41-3191
22-41-3201
22-41-3211
22-41-3221
22-41-3231
22-41-3241
22-41-3251
22-41-3261
22-41-3271
22-41-3281
22-41-4021
22-41-4031
22-41-4041
22-41-4051
22-41-4061
22-41-4071
22-41-4081
22-41-4091
22-41-4101
22-41-4111
22-41-4121
22-41-4131
22-41-4141
22-41-4151
22-41-4161
22-41-4171
22-41-4181
22-41-4191
38-00-2054
38-00-2055
38-00-2056
38-00-2057
38-00-2058
38-00-2062
38-00-2063
38-00-2064
38-00-2065
38-00-2066
38-00-2067
22-41-6104
22-41-6114
22-41-6124
22-41-6134
Release Date: 11-03-08
Revision Date: 11-03-08
22-41-5031
22-41-5041
22-41-5051
22-41-5061
22-41-5071
22-41-5081
22-41-5091
22-41-5101
22-41-5111
22-41-5121
22-41-5131
22-41-5141
22-41-5151
22-41-5161
22-41-5171
22-41-5181
22-41-5191
22-41-5201
22-41-5211
22-41-5221
22-41-5231
22-41-5241
22-41-5251
22-41-5261
22-41-5271
22-41-5281
22-45-7021
22-45-7024
22-45-7031
22-45-7034
22-45-7044
22-45-7053
38-00-2068
38-00-2069
38-00-2070
38-00-2071
38-00-2072
38-00-2073
38-00-2074
38-00-2075
38-00-2076
38-00-2077
38-00-2078
22-41-6144
22-41-6154
22-41-6164
22-41-6174
22-45-7094
22-45-7104
22-45-7114
22-45-7124
22-45-7131
22-45-7134
22-45-7143
22-45-7144
22-45-7154
22-45-7164
22-45-7174
22-45-7184
22-45-7194
22-45-7204
22-45-7214
22-45-7224
22-45-7234
22-45-7241
22-45-7244
22-45-7254
22-45-7264
22-45-7274
22-45-7284
22-45-8021
22-45-8031
22-45-8041
22-45-8051
22-45-8061
22-45-8071
22-45-8081
22-45-8091
22-45-8101
38-00-2079
38-00-2080
38-00-2081
38-00-2082
38-00-2083
38-00-2084
38-00-2085
38-00-2086
38-00-2087
38-00-2088
38-00-2092
22-41-6184
22-41-6194
22-41-6204
22-41-6214
22-45-8211
22-45-8221
22-45-8231
22-45-8241
22-45-8251
22-45-8261
22-45-8271
22-45-8281
22-45-9020
22-45-9021
22-45-9024
22-45-9029
22-45-9030
22-45-9031
22-45-9034
22-45-9039
22-45-9040
22-45-9041
22-45-9044
22-45-9049
22-45-9050
22-45-9051
22-45-9054
22-45-9059
22-45-9060
22-45-9061
22-45-9064
22-45-9069
22-45-9070
22-45-9071
22-45-9074
22-45-9079
38-00-2093
38-00-2094
38-00-2095
38-00-2096
38-00-2097
38-00-2098
38-00-2099
38-00-2100
38-00-2101
38-00-2102
38-00-2103
22-41-6224
22-41-6234
22-41-6244
22-41-6254
22-45-9104
22-45-9109
22-45-9110
22-45-9111
22-45-9114
22-45-9119
22-45-9120
22-45-9121
22-45-9124
22-45-9129
22-45-9130
22-45-9131
22-45-9134
22-45-9139
22-45-9140
22-45-9141
22-45-9144
22-45-9149
22-45-9150
22-45-9151
22-45-9154
22-45-9159
22-45-9160
22-45-9161
22-45-9164
22-45-9169
22-45-9170
22-45-9171
22-45-9174
22-45-9179
22-45-9180
22-45-9181
38-00-2104
38-00-2105
38-00-2106
38-00-2107
38-00-2108
38-00-2109
38-00-2110
38-00-2111
38-00-2112
38-00-2113
38-00-2114
22-41-6264
22-41-6274
22-41-6284
UNCONTROLLED COPY
22-45-9210
22-45-9211
22-45-9214
22-45-9219
22-45-9220
22-45-9221
22-45-9224
22-45-9229
22-45-9230
22-45-9231
22-45-9234
22-45-9239
22-45-9240
22-45-9241
22-45-9244
22-45-9249
22-45-9250
22-45-9251
22-45-9254
22-45-9259
22-45-9260
22-45-9261
22-45-9264
22-45-9269
22-45-9270
22-45-9271
22-45-9274
22-45-9279
22-45-9280
22-45-9281
22-45-9284
22-45-9289
38-00-2115
38-00-2116
38-00-2117
38-00-2118
38-00-0579
Page 2 of 7
Insertion Tool for 2.54mnm (.100”) Pitch KK® IDT Crimp Terminals
Color Code Black
Connector
Series No.
7720
Connector Order No.
22-42-3020
22-42-3021
22-42-3022
22-42-3023
22-42-3024
22-42-3025
22-42-3030
22-42-3031
22-42-3032
22-42-3033
22-42-3034
22-42-3035
22-42-3040
22-42-3041
22-42-3042
22-42-3043
22-42-3044
22-42-3045
22-42-3050
22-42-3051
22-42-3052
22-42-3053
22-42-3054
22-42-3055
22-42-3060
22-42-3061
22-42-3062
22-42-3063
22-42-3064
22-42-3065
22-42-3070
22-42-3071
22-42-3072
22-42-3073
22-42-3074
22-42-3075
22-42-3080
22-42-3081
22-42-3082
22-42-3083
22-42-3084
22-42-3085
22-42-3090
22-42-3091
22-42-3092
22-42-3093
22-42-3094
22-42-3095
22-42-3100
22-42-3101
22-42-3102
22-42-3103
22-42-3104
Doc No: ATS-638133504
Revision: A
22-42-3190
22-42-3191
22-42-3192
22-42-3193
22-42-3194
22-42-3195
22-42-3200
22-42-3201
22-42-3202
22-42-3203
22-42-3204
22-42-3205
22-42-3210
22-42-3211
22-42-3212
22-42-3213
22-42-3214
22-42-3215
22-42-3220
22-42-3221
22-42-3222
22-42-3223
22-42-3224
22-42-3225
22-42-3230
22-42-3231
22-42-3232
22-42-3233
22-42-3234
22-42-3235
22-42-3240
22-42-3241
22-42-3242
22-42-3243
22-42-3244
22-42-3245
22-42-3250
22-42-3251
22-42-3252
22-42-3253
22-42-3254
22-42-3255
22-42-3260
22-42-3261
22-42-3262
22-42-3263
22-42-3264
22-42-3265
22-42-3270
22-42-3271
22-42-3272
22-42-3273
22-42-3274
22-42-5090
22-42-5091
22-42-5092
22-42-5093
22-42-5094
22-42-5095
22-42-5100
22-42-5101
22-42-5102
22-42-5103
22-42-5104
22-42-5105
22-42-5110
22-42-5111
22-42-5112
22-42-5113
22-42-5114
22-42-5115
22-42-5120
22-42-5121
22-42-5122
22-42-5123
22-42-5124
22-42-5125
22-42-5130
22-42-5131
22-42-5132
22-42-5133
22-42-5134
22-42-5135
22-42-5140
22-42-5141
22-42-5142
22-42-5143
22-42-5144
22-42-5145
22-42-5150
22-42-5151
22-42-5152
22-42-5153
22-42-5154
22-42-5155
22-42-5160
22-42-5161
22-42-5162
22-42-5163
22-42-5164
22-42-5165
22-42-5170
22-42-5171
22-42-5172
22-42-5173
22-42-5174
Release Date: 11-03-08
Revision Date: 11-03-08
22-42-5260
22-42-5261
22-42-5262
22-42-5263
22-42-5264
22-42-5265
22-42-5270
22-42-5271
22-42-5272
22-42-5273
22-42-5274
22-42-5275
22-42-5280
22-42-5281
22-42-5282
22-42-5283
22-42-5284
22-42-5285
22-42-6020
22-42-6021
22-42-6022
22-42-6023
22-42-6024
22-42-6025
22-42-6030
22-42-6031
22-42-6032
22-42-6033
22-42-6034
22-42-6035
22-42-6040
22-42-6041
22-42-6042
22-42-6043
22-42-6044
22-42-6045
22-42-6050
22-42-6051
22-42-6052
22-42-6053
22-42-6054
22-42-6055
22-42-6060
22-42-6061
22-42-6062
22-42-6063
22-42-6064
22-42-6065
22-42-6070
22-42-6071
22-42-6072
22-42-6073
22-42-6074
22-42-6160
22-42-6161
22-42-6162
22-42-6163
22-42-6164
22-42-6165
22-42-6170
22-42-6171
22-42-6172
22-42-6173
22-42-6174
22-42-6175
22-42-6180
22-42-6181
22-42-6182
22-42-6183
22-42-6184
22-42-6185
22-42-6190
22-42-6191
22-42-6192
22-42-6193
22-42-6194
22-42-6195
22-42-6200
22-42-6201
22-42-6202
22-42-6203
22-42-6204
22-42-6205
22-42-6210
22-42-6211
22-42-6212
22-42-6213
22-42-6214
22-42-6215
22-42-6220
22-42-6221
22-42-6222
22-42-6223
22-42-6224
22-42-6225
22-42-6230
22-42-6231
22-42-6232
22-42-6233
22-42-6234
22-42-6235
22-42-6240
22-42-6241
22-42-6242
22-42-6243
22-42-6244
22-42-7060
22-42-7061
22-42-7062
22-42-7063
22-42-7064
22-42-7065
22-42-7070
22-42-7071
22-42-7072
22-42-7073
22-42-7074
22-42-7075
22-42-7080
22-42-7081
22-42-7082
22-42-7083
22-42-7084
22-42-7085
22-42-7090
22-42-7091
22-42-7092
22-42-7093
22-42-7094
22-42-7095
22-42-7100
22-42-7101
22-42-7102
22-42-7103
22-42-7104
22-42-7105
22-42-7110
22-42-7111
22-42-7112
22-42-7113
22-42-7114
22-42-7115
22-42-7120
22-42-7121
22-42-7122
22-42-7123
22-42-7124
22-42-7125
22-42-7130
22-42-7131
22-42-7132
22-42-7133
22-42-7134
22-42-7135
22-42-7140
22-42-7141
22-42-7142
22-42-7143
22-42-7144
22-42-7230
22-42-7231
22-42-7232
22-42-7233
22-42-7234
22-42-7235
22-42-7240
22-42-7241
22-42-7242
22-42-7243
22-42-7244
22-42-7245
22-42-7250
22-42-7251
22-42-7252
22-42-7253
22-42-7254
22-42-7255
22-42-7260
22-42-7261
22-42-7262
22-42-7263
22-42-7264
22-42-7265
22-42-7270
22-42-7271
22-42-7272
22-42-7273
22-42-7274
22-42-7275
22-42-7280
22-42-7281
22-42-7282
22-42-7283
22-42-7284
22-42-7285
22-45-6021
22-45-6025
22-45-6026
22-45-6027
22-45-6028
22-45-6029
22-45-6031
22-45-6035
22-45-6036
22-45-6037
22-45-6038
22-45-6039
22-45-6041
22-45-6045
22-45-6046
22-45-6047
22-45-6048
UNCONTROLLED COPY
22-45-6131
22-45-6135
22-45-6136
22-45-6137
22-45-6138
22-45-6139
22-45-6141
22-45-6145
22-45-6146
22-45-6147
22-45-6148
22-45-6149
22-45-6151
22-45-6155
22-45-6156
22-45-6157
22-45-6158
22-45-6159
22-45-6161
22-45-6165
22-45-6166
22-45-6167
22-45-6168
22-45-6169
22-45-6171
22-45-6175
22-45-6176
22-45-6177
22-45-6178
22-45-6179
22-45-6181
22-45-6185
22-45-6186
22-45-6187
22-45-6188
22-45-6189
22-45-6191
22-45-6195
22-45-6196
22-45-6197
22-45-6198
22-45-6199
22-45-6201
22-45-6205
22-45-6206
22-45-6207
22-45-6208
22-45-6209
22-45-6211
22-45-6215
22-45-6216
22-45-6217
22-45-6218
Page 3 of 7
Insertion Tool for 2.54mnm (.100”) Pitch KK® IDT Crimp Terminals
7720
22-42-3105
22-42-3110
22-42-3111
22-42-3112
22-42-3113
22-42-3114
22-42-3115
22-42-3120
22-42-3121
22-42-3122
22-42-3123
22-42-3124
22-42-3125
22-42-3130
22-42-3131
22-42-3132
22-42-3133
22-42-3134
22-42-3135
22-42-3140
22-42-3141
22-42-3142
22-42-3143
22-42-3144
22-42-3145
22-42-3150
22-42-3151
22-42-3152
22-42-3153
22-42-3154
22-42-3155
22-42-3160
22-42-3161
22-42-3162
22-42-3163
22-42-3164
22-42-3165
22-42-3170
22-42-3171
22-42-3172
22-42-3173
22-42-3174
22-42-3175
22-42-3180
22-42-3181
22-42-3182
22-42-3183
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Color Code Green
Connector
Series No.
7720
Connector Order No.
22-26-7022
22-26-7032
22-26-7042
22-26-7052
Doc No: ATS-638133504
Revision: A
22-26-8235
22-26-8242
22-26-8245
22-26-8252
22-41-4072
22-41-4082
22-41-4092
22-41-4102
Release Date: 11-03-08
Revision Date: 11-03-08
22-42-4053
22-42-4054
22-42-4055
22-42-4060
22-42-4171
22-42-4172
22-42-4173
22-42-4174
UNCONTROLLED COPY
Page 4 of 7
Insertion Tool for 2.54mnm (.100”) Pitch KK® IDT Crimp Terminals
7720
22-26-7062
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22-26-8162
22-26-8165
22-26-8172
22-26-8175
22-26-8182
22-26-8185
Doc No: ATS-638133504
Revision: A
22-26-8255
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22-26-8265
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22-26-8275
22-26-8282
22-26-8285
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Release Date: 11-03-08
Revision Date: 11-03-08
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22-45-8082
22-45-8087
22-45-8097
22-45-8102
22-45-8107
22-45-8117
22-45-8127
UNCONTROLLED COPY
22-45-8267
22-45-8277
22-45-8287
22-45-9022
22-45-9028
22-45-9032
22-45-9038
22-45-9042
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22-45-9055
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22-45-9238
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Page 5 of 7
Insertion Tool for 2.54mnm (.100”) Pitch KK® IDT Crimp Terminals
7720
7720S
40555
22-26-8192
22-26-8195
22-26-8202
22-26-8205
22-26-8212
22-26-8215
22-26-8222
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22-41-6267
22-41-6275
22-41-6276
22-41-6277
22-41-6285
22-41-6286
22-41-6287
22-41-8023
22-41-8024
22-41-8025
22-41-8029
22-41-8033
22-41-8034
22-41-8035
22-41-8039
22-50-2085
22-50-2095
22-50-2105
22-50-2115
22-50-2125
22-50-2135
22-50-2145
22-50-2155
22-50-2165
22-50-2175
22-50-2185
22-41-8044
22-41-8045
22-41-8049
22-41-8054
22-41-8055
22-41-8059
22-41-8063
22-41-8064
22-41-8065
22-41-8069
22-41-8074
22-41-8075
22-41-8079
22-41-8083
22-41-8084
22-41-8085
22-41-8089
22-41-8093
22-41-8094
22-41-8095
22-41-8099
22-41-8103
22-41-8104
22-41-8105
22-41-8109
22-41-8115
22-41-8119
22-41-8123
22-41-8124
22-50-2195
22-50-2205
22-50-2215
22-50-2225
22-50-2235
22-50-2245
22-50-2255
22-50-2265
22-50-2275
22-50-2285
22-50-3025
22-41-8125
22-41-8129
22-41-8135
22-41-8143
22-41-8145
22-41-8149
22-41-8155
22-41-8164
22-41-8165
22-41-8175
22-41-8184
22-41-8185
22-41-8195
22-41-8205
22-41-8215
22-41-8225
22-41-8229
22-41-8235
22-41-8245
22-41-8255
22-41-8265
22-41-8275
22-41-8285
22-41-9022
22-41-9025
22-41-9028
22-41-9032
22-41-9035
22-41-9038
22-50-3035
22-50-3045
22-50-3055
22-50-3065
22-50-3075
22-50-3085
22-50-3095
22-50-3105
22-50-3115
22-50-3125
22-50-3135
22-41-9042
22-41-9045
22-41-9048
22-41-9052
22-41-9058
22-41-9058
22-41-9062
22-41-9065
22-41-9068
22-41-9072
22-41-9075
22-41-9078
22-41-9082
22-41-9085
22-41-9088
22-41-9092
22-41-9095
22-41-9098
22-41-9102
22-41-9105
22-41-9108
22-41-9112
22-41-9115
22-41-9118
22-41-9122
22-41-9125
22-41-9128
22-41-9132
22-41-9135
22-50-3145
22-50-3155
22-50-3165
22-50-3175
22-50-3185
22-50-3195
22-50-3205
22-50-3215
22-50-3225
22-50-3235
22-50-3245
22-41-9138
22-41-9142
22-41-9145
22-41-9148
22-41-9152
22-41-9155
22-41-9158
22-41-9162
22-41-9165
22-41-9168
22-41-9172
22-41-9175
22-41-9178
22-41-9182
22-41-9185
22-41-9188
22-41-9192
22-41-9195
22-41-9198
22-41-9202
22-41-9205
22-41-9208
22-41-9212
22-41-9215
22-41-9218
22-41-9222
22-41-9225
22-41-9228
22-41-9232
22-45-9252
22-45-9258
22-45-9262
22-45-9268
22-45-9272
22-45-9278
22-45-9282
22-45-9288
50-29-1896
50-29-1895
22-50-3255
22-50-3265
22-50-3275
22-50-3285
38-00-7657
22-41-9235
22-41-9238
22-41-9242
22-41-9245
22-41-9248
22-41-9252
22-41-9255
22-41-9258
22-41-9262
22-41-9265
22-41-9268
22-41-9272
22-41-9275
22-41-9278
22-41-9282
22-41-9285
22-41-9288
22-44-3021
22-44-3041
22-44-3051
22-44-3071
22-44-3081
22-44-3101
22-53-2030
22-53-2060
22-53-2080
22-53-2100
Color Code No Color
Connector
Series No.
40555
Connector Order No.
22-41-6021 22-50-1176 22-41-6161 22-41-6231 22-41-8022 22-41-8061 22-41-8092 22-41-8132
22-41-6031 22-50-1186 22-41-6171 22-41-6241 22-41-8031 22-41-8062 22-41-8101 22-41-8142
22-41-6041 22-41-6111 22-41-6181 22-41-6251 22-41-8032 22-41-8071 22-41-8102 22-41-8152
Doc No: ATS-638133504
Revision: A
Release Date: 11-03-08
Revision Date: 11-03-08
UNCONTROLLED COPY
Page 6 of 7
Insertion Tool for 2.54mnm (.100”) Pitch KK® IDT Crimp Terminals
Color Code No Color
Connector
Series No.
40555
Connector Order No.
22-41-6051
22-41-6061
22-41-6071
22-41-6081
22-41-6121
22-41-6131
22-41-6141
22-41-6151
22-41-6191
22-41-6201
22-41-6211
22-41-6221
22-41-6261
22-41-6271
22-41-6281
22-41-8021
22-41-8041
22-41-8042
22-41-8051
22-41-8052
22-41-8072
22-41-8081
22-41-8082
22-41-8091
22-41-8111 22-41-8162
22-41-8112
22-41-8121
22-41-8122
OPERATION:
Intended for prototyping purposes only, follow the steps
below:
INSERTION
TOOL
INSERTION
TOOL
CONNECTOR
1. Place the connector on a flat surface.
2. For feed through or feed-to, line up the wire into
position above the connector.
3. Using the tool, press the wire into the housing
making sure the insertion tool clears the terminals.
4. Push down until the bottom of the wire is touching
the housing and the top of the wire is below the
strain relief eagles on both sides of the connector or
one end if it is the last connector of the harness.
See Figure 1.
5. Molex does not repair this tool due to the
inexpensive nature of these tools.
WIRE
WIRE BELOW
RELIEF EAGLES
CONNECTOR
Figure 1
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
[email protected]
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
[email protected]
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Jurong, Singapore
65-6-268-6868
[email protected]
European Headquarters
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49-89-413092-0
[email protected]
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638133504
Revision: A
Release Date: 11-03-08
Revision Date: 11-03-08
UNCONTROLLED COPY
Page 7 of 7