PRODUCT SPECIFICATION RIGHT ANGLE HIGH SPEED CAT 5E MODULAR JACK 1.0 SCOPE This specification covers the performance requirements of the Molex High Speed Cat 5e Right Angle Low Profile Modular Telephone Jacks. Where applicable, tests are in accordance with IEC 60603-7-2. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME. 85503-**** High Speed Modular Jack Right Angle Low Profile. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS CONTACT FINISH: GOLD Post Plate 0.00127mm-0.00152mm Gold in contact area. 0.00190mm Min pure Tin in Tail area, both over 0.00127mm Min Nickel overall. OR, PALLADIUM NICKEL WITH GOLD FLASH: Post plate 0.00005mm Min Gold Flash over 0.00060mm Min Palladium Nickel in contact area, 0.00190mm Min pure Tin in tail area, both over 0.00127mm Min Nickel overall. 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See the appropriate Sales Drawings and the other sections of this Specification for the necessary referenced Documents and Specifications. IEC 60603-7-2 TIA-1096-A REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 1 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 125 Volts d.c. 4.2 CURRENT 1.5 Amps max 4.3 TEMPERATURE Operating: - 40° C to + 85° C Non operating: - 40° C to + 85° C REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 2 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.0 TEST SCHEDULES The following tests specify the characteristics to be checked and the requirements to be fulfilled. For a complete test sequence, a minimum of 62 specimens are needed. This equals 6 groups of 10, and 1 group of 2. The group of 2 is for transmission testing, group EP. All connectors in each group shall undergo the following tests as described in the sequence given, required alteration of the sequence of tests or adding of new tests to verify additional connector characteristics. All the test group specimens shall be subjected to the preliminary group P tests in the following sequence. Test group P TEST PHASE TITLE SEVERITY REQUIREMENTS Visual examination There shall be no defects that would impair normal operation GENERAL EXAMINATION P1 PER IEC 60512-1-1, Test 1a P2 N/A Mated connectors: CONTACT RESISTANCE P3 IEC 60512-2-1, Test 2a INSULATION RESISTANCE P4 IEC 60512-3-1, Test 3a, Method a. VOLTAGE PROOF P5 IEC 60512-4-1, Test 4a, Method a. REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 (Measurement points per section 7.0) Test voltage 100 Vd.c. Method A mated connectors Contact/contact Method A Mated Connector Initial 20 mΩ maximum 500 MΩ Minimum 1000 V d.c. or a.c. peak RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 3 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION Test group AP TEST PHASE AP 1 AP 2 AP 3 TITLE SEVERITY INSERTION AND WITHDRAWAL FORCES PER IEC 60512-13-2, Test 13b EFFECTIVENESS OF CONNECTOR COUPLING DEVICE. AP 4 IEC 60512-3-1, Test 3a, Method a. CONTACT RESISTANCE Rate of load application 44,5 N/S Max IEC 60512-2-1, Test 2a VOLTAGE PROOF AP 7 IEC 60512-4-1, Test 4a, Method a. VISUAL EXAMINATION CYCLIC DAMP HEAT AP 8 PER IEC 60068-2-38 50N for 60s ± 5s -40°C to 70°C Mated connectors 25 cycles ι = 30 min recovery time 2 h Test voltage 100 v ±15 v d.c. method a mated connectors AP 5 AP 6 Insertion force 20 N max, Withdrawal force 20 N max. Connector locking device depressed. PER IEC 60512-15-6, Test 15f RAPID CHANGE OF TEMPERATURE PER IEC 60512-11-4 INSULATION RESISTANCE REQUIREMENTS PER P4 PER P3 20 mΩ maximum change from initial PER P5 PER P5 PER P1 PER P1 21 cycles low temperature 25°C high temperature 65°C cold subcycle –10°C humidity 93 % Half of the samples in mated state Half of the samples in unmated state 20 mΩ maximum change from initial for signal contacts. Input to output resistance 100 mΩ max for screen. CONTACT RESISTANCE PER P3 AP 9 IEC 60512-2-1, Test 2a REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 4 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION Test group AP(continued). TEST PHASE TITLE INSERTION AND WITHDRAWAL FORCES AP 10 AP 11 AP 12 PER IEC 60512-13-2, Test 13b EFFECTIVENESS OF CONNECTOR COUPLING PER IEC 60512-15-6, Test 15f VISUAL EXAMINATION SEVERITY REQUIREMENTS PER AP1 PER AP1 PER AP2 PER AP2 PER P1 PER P1 AP 13 SOLDERABILITY Solder Bath 260+0/-5°C Immersion Time 2,0 +/0.5s The Dipped surface shall be covered with a smooth and bright solder coating. Some imperfections are acceptable but NOT concentrated in the same area. AP 14 RESISTANCE TO SOLDERING HEAT For recommended Reflow Profile (See Section 6.0) Appearance: No Damage. VOLTAGE PROOF AP 15 IEC 60512-4-1, Test 4a, Method a. REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 PER P5 PER P5 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 5 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION Test group BP TEST PHASE BP 1 TITLE SEVERITY REQUIREMENTS N/A MECHANICAL OPERATIONS BP 2 PER IEC 60512-9-1, Test 9a FLOWING MIXED GAS CORROSION BP 3 PER IEC 60512-11-7, Test 11g Mate connectors 1,250 cycles, at a maximum rate of 10mm/s maximum. Rest 1s (when mated and when unmated) Locking device inoperative. Method 1, 4 days Half of the samples in mated state Half of the samples in unmated state CONTACT RESISTANCE BP 4 MECHANICAL OPERATIONS BP 5 20 mΩ maximum change from initial PER P3 IEC 60512-2-1, Test 2a PER IEC 60512-9-1, Test 9a Mate connectors 1,250 cycles, at a maximum rate of 10mm/s maximum. Rest 5s (when unmated) locking device inoperative. CONTACT RESISTANCE BP 6 20 mΩ maximum change from initial. PER P3 IEC 60512-2-1, Test 2a INSULATION RESISTANCE BP 7 BP 8 BP 9 IEC 60512-3-1, Test 3a, Method a. VOLTAGE PROOF IEC 60512-4-1, Test 4a, Method a. VISUAL EXAMINATION REVISION: ECR/ECN INFORMATION: TITLE: D Test voltage 100 v ±15 v d.c. method a mated connectors EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 PER P4 PER P5 PER P5 PER P1 PER P1 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 6 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION Test group CP TEST PHASE TITLE SEVERITY f = 10 Hz to 500 Hz, Amplitude: 0.35 mm Accel 50m/s² 10 sweeps / axis measurement points per section 7.0 VIBRATION CP 1 PER IEC 60512-6-4, Test 6d (See Section 7.0) REQUIREMENTS Discontinuities 10µs maximum. (For arrangement,See IEC 60603-7, 7.3) CONTACT RESISTANCE CP 2 No disturbance of the free connector to fixed connector electrical connections, between vibration test and contact resistance measurement PER P3 20 mΩ maximum change from initial. PER P4 PER P4 PER P1 PER P1 IEC 60512-2-1, Test 2a INSULATION RESISTANCE CP 3 CP 4 IEC 60512-3-1, Test 3a, Method a. VISUAL EXAMINATION REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 7 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION Test group DP TEST PHASE TITLE SEVERITY ELECTRICAL LOAD AND TEMPERATURE DP 1 500 h 70° C Recovery period 2 h PER IEC 60512-9-2, Test 9b INSULATION RESISTANCE DP 2 DP 3 DP 4 IEC 60512-3-1, Test 3a, Method a. VOLTAGE PROOF IEC 60512-4-1, Test 4a, Method a. VISUAL EXAMINATION CONTACT RESISTANCE DP 5 IEC 60512-2-1, Test 2a MECHANICAL GAUGING DP 6 PER IEC 60603-7-3, Annex L GAUGING CONTINUITY DP 7 REQUIREMENTS 0.8A 5 connectors, no current 5 connectors PER P4 PER P4 PER P5 PER P5 PER P1 PER P1 PER P3 20 mΩ maximum change from initial. Both, free and fixed Connector Passing go / no go test All signal contacts and screen/specimens 10 µs maximum PER IEC 60603-7-3, Annex A REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 8 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION Test group EP TEST PHASE TITLE SEVERITY INSERTION LOSS All pairs, one direction. EP 1 IEC 60512-27-1,Test a NEXT IEC 60512-27-3, Test c RETURN LOSS All pairs, both directions EP 3 IEC 60512-27-2, Test b FEXT EP 4 EP 5 EP 6 ≤0,04x √f dB from 1 MHz to 100MHz All pairs, both directions, (pair to pair) EP 2 IEC 60512-27-4, Test d TRANSVERSE CONVERSION LOSS All pairs, both directions, (pair to pair) All Pairs: ≥ 68 – 20log(f) dB from 1 MHz to 100 MHz IEC 60512-27-7, Test g INPUT TO OUTPUT RESISTANCE Mate Connectors PER IEC 60512-2-1, Test 2a RESISTANCE UNBALANCE IEC 60512-2-1,Test 2a EP 8 All Pairs: ≥ 83 – 20log(f) dB from 1 MHz to 100 MHz All Pairs: ≥ 60 – 20log(f) dB from 1 MHz to 100 MHz All Pairs: ≥ 75, 1 – 20log(f) dB from 1 MHz to 100 MHz All Pairs: ≥ 68 – 20log(f) dB from 1 MHz to 100 MHz IEC 60512-27-6, Test f TRANSVERSE CONVERSION TRANSFER LOSS EP 7 REQUIREMENTS Millivolt level method Mated Connectors Cable termination to Cable Termination All types: 200 mΩ maximum. Unbalance resistance = 50 mΩ maximum. PER IEC 60603-7-3 Test group FP TEST PHASE TITLE SEVERITY SURGE TEST FP 1 PER IEC 60512, Test no. ITU_T K.20 INSULATION RESISTANCE FP 2 IEC 60512-3-1, Test 3a, Method a. FP 3 VISUAL EXAMINATION REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 Mated connectors, Table 2a /2b, Basic test level Tests 2.1.1a, 2.1.1b, 2.1.3, 2.2.1a and 2.3.1A Test voltage 100 v ±15 v d.c. method a mated connectors PER P1 REQUIREMENTS Test 2.1 & 2.2: Acceptance criteria A per ITU-T K.44, clause 9, Test 2.3: Acceptance criteria B PER ITU-T K.44, CLAUSE 9, PER P4 PER P1 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 9 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION Test group AZ TEST PHASE TITLE SEVERITY HIGH TEMPERATURE (DRY HEAT) AZ1 PER IEC 60068-2-2, Test 9b Mate connectors; expose to: 96 hours at 85 ± 2°C CONTACT RESISTANCE REQUIREMENTS Use Molex plug 500602-0819 20 mΩ maximum change from initial for signal contacts. Input to output resistance 100 mΩ max for screen. PER P3 AZ 2 IEC 60512-2-1, Test 2a 6.0 SOLDERING CONDITIONS. RECOMMENDED REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 10 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 7.0 GAUGES AND FIXTURES -----------------------------------------------------------------------------------------------------------------------------------------------VIBRATION REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 11 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 8.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. 9.0 QUALITY ASSURANCE PROVISIONS The applicable Molex inspection plan specifies the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawings and this specification. . REVISION: ECR/ECN INFORMATION: TITLE: D EC No: IPG2013-0856 DATE: 2012 / Feb / 21 DOCUMENT NUMBER: PS-85503-001 RIGHT ANGLE HIGH SPEED CAT 5E LOW PROFILE MODULAR JACKS PRODUCT SPECIFICATION. SHEET No. 12 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D.Byrnes A.Higgins S.Griffin TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC