CHERRY CS5166GDW16

CS5166
CS5166
5-Bit Synchronous CPU Controller
with Power-Good and Current Limit
Features
Description
The CS5166 is specifically
designed to power Intel’s
Pentium® II processor and
includes the following features:
5-bit DAC with 1% tolerance,
Power-Good output, adjustable
hiccup mode over-current protection, VCC monitor, Soft Start,
adaptive voltage positioning,
over-voltage protection, remote
sense and current sharing capability.
The CS5166 will operate over a
4.15 to 14V range and is available
in a 16 lead wide body surface
mount package.
The CS5166 is a synchronous
dual NFET Buck Regulator
Controller. It is designed to power the core logic of the latest high
performance CPUs. It uses the
V2TM control method to achieve
the fastest possible transient
response and best overall regulation. It incorporates many additional features required to ensure
the proper operation and protection of the CPU and power system. The CS5166 provides the
industry’s most highly integrated solution, minimizing external
component count, total solution
size, and cost.
■ V2TM Control Topology
■ Dual N-Channel Design
■ 125ns Controller Transient Response
■ Excess of 1Mhz Operation
■ 5-bit DAC with 1% Tolerance
■ Power-Good Output with Internal
Delay
■ Adjustable Hiccup Mode Over
Current Protection
■ Complete Pentium®II System
Requires just 21 Components
■ 5V and 12V Operation
■ Adaptive Voltage Positioning
■ Remote Sense Capability
■ Current Sharing Capability
Application Diagram
■ VCC Monitor
5V to 2.8V @ 14.2A for 300MHz Pentium® II
■ Overvoltage Protection (OVP)
■ Programmable Soft Start
5V
■ 200ns PWM Blanking
1200µF/10V x 3
12V
1µF
COFF
330pF
0.1µF
0.1µF
VCC
COMP
1.2µH
3.0mΩ
510
1200µF
10V x 5
CS5166
Pentium® II
System
0.1µF
VID0
GATE(L)
VID1
VID2
PGnd
VID3
LGnd
VID4
■ 40ns Gate Rise and Fall Times
(3.3nF load)
GATE(H)
ISENSE
SS
■ 65ns FET Non-Overlap
PWRGD VFB
Package Options
16 Lead SO WIDE
PWRGD
VID0
VID1
3.3K
VID4
VID3
VID2
1000pF
VID1
VID0
V2
is a trademark of Switch Power, Inc.
Pentium is a registered trademark of Intel Corporation.
VFB
1
COMP
VID2
LGnd
VID3
PWRGD
SS
GATE(L)
VID4
PGnd
COFF
GATE(H)
ISENSE
VCC
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: [email protected]
Web Site: www.cherry-semi.com
Rev. 6/28/99
1
A
®
Company
CS5166
Absolute Maximum Ratings
Operating Junction Temperature, TJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0° to 150°C
Lead Temperature Soldering:
Reflow (SMD styles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Sec max. above 183˚C, 230˚C Peak
Storage Temperature Range, TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -65° to 150˚C
Pin Symbol
VCC
SS
COMP
VFB
VMAX
Pin Name
VMIN
ISOURCE
ISINK
16V
6V
6V
6V
-0.3V
-0.3V
-0.3V
-0.3V
N/A
200µA
10mA
1mA
1.5A Peak 200mA DC
10µA
1mA
1mA
COFF
VID0-4
GATE(H)
IC Power Input
Soft Start Capacitor
Compensation Capacitor
Voltage Feedback and Current
Sense Comparator Input
Off-Time Capacitor
Voltage ID DAC Inputs
High-Side FET Driver
6V
6V
16V
-0.3V
-0.3V
-0.3V
GATE(L)
Low-Side FET Driver
16V
-0.3V
ISENSE
PWRGD
PGnd
Current Sense Comparator Input
Power-Good Output
Power Ground
6V
6V
0V
-0.3V
-0.3V
0V
50mA
10µA
1.5A Peak
200mA DC
1.5A Peak
200mA DC
1mA
30mA
N/A
LGnd
Logic Ground
0V
0V
1mA
1mA
1.5A Peak
200mA DC
1.5A Peak
200mA DC
1mA
10µA
1.5A Peak
200mA DC
100mA
N/A
Package Pin Description
PACKAGE PIN #
PIN SYMBOL
FUNCTION
1,2,3,4,6
VIDO – VID4
Voltage ID DAC inputs. These pins are internally pulled up to 5V if left
open. VID4 selects the DAC range. When VID4 is high (logic one), the
Error Amp reference range is 2.125V to 3.525V with 100mV increments.
When VID4 is low (logic zero), the Error amp reference voltage is 1.325V
to 2.075V with 50mV increments.
5
SS
Soft Start Pin. A capacitor from this pin to LGnd sets the Soft Start and
fault timing.
7
COFF
Off-Time Capacitor Pin. A capacitor from this pin to LGnd sets both the
normal and extended off time.
8
ISENSE
Current Sense Comparator Inverting Input
9
VCC
Input Power Supply Pin.
10
GATE(H)
High Side Switch FET driver pin.
11
PGnd
High Current ground for the GATE(H) and GATE(L) pins.
12
GATE(L)
Low Side Synchronous FET driver pin.
13
PWRGD
Power-Good Output. Open collector output drives low when VFB is out
of regulation.
14
LGnd
Reference ground. All control circuits are referenced to this pin.
15
COMP
Error Amp output. PWM Comparator reference input. A capacitor to
LGnd provides Error Amp compensation.
16
VFB
Error Amp, PWM Comparator feedback input, Current Sense
Comparator Non-Inverting input, and PWRGD comparator input.
2
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
12
20
mA
■ VCC Supply Current
Operating
1V<VFB<VDAC (Max On-Time),
No Loads on GATE(H) and GATE(L)
■ VCC Monitor
Start Threshold
GATE(H) Switching
3.75
3.95
4.15
V
Stop Threshold
GATE(H) not switching
3.65
3.87
4.05
V
Hysteresis
Start – Stop
80
mV
■ Error Amplifier
VFB Bias Current
VFB = 0V
0.1
1.0
µA
COMP Source Current
COMP = 1.2V to 3.6V; VFB = 1.9V
15
30
60
µA
COMP CLAMP Voltage
VFB = 1.9V, Adjust COMP voltage
0.85
1.0
1.15
V
for Comp current = 60µA
COMP Clamp Current
COMP = 0V
0.4
1.0
1.6
mA
COMP Sink Current
VCOMP=1.2V; VFB=2.2V; VSS > 2.5V
180
400
800
µA
Open Loop Gain
Note 1
50
60
dB
Unity Gain Bandwidth
Note 1
0.5
2
MHz
PSRR @ 1kHZ
Note 1
60
85
dB
■ GATE(H) and GATE(L)
High Voltage at 100mA
Measure VCC –GATE
1.2
2.0
V
Low Voltage at 100mA
Measure GATE
1.0
1.5
V
Rise Time
1.6V < GATE < (VCC – 2.5V)
40
80
ns
Fall Time
(VCC – 2.5V) >GATE > 1.6V
40
80
ns
GATE(H) to GATE(L) Delay
GATE(H)<2V, GATE(L)>2V
30
65
100
ns
GATE(L) to GATE(H) Delay
GATE(L)<2V, GATE(H)>2V
30
65
100
ns
GATE pull-down
Resistance to PGnd (Note 1)
20
50
115
kΩ
VFB = 0V to 3.5V
55
76
130
mV
ISENSE = 2.8V
13
30
50
µA
SS Charge Time
VFB = 3V, VISENSE = 2.8V
1.6
3.3
5.0
ms
SS Pulse Period
VFB = 3V, VISENSE = 2.8V
25
100
200
ms
SS Duty Cycle
(Charge Time/Period) × 100
1.0
3.3
6.0
%
■ Over Current Detection
Current limit voltage
8V < VCC < 12V + 10%
ISENSE Bias Current
■ Fault Protection
3
CS5166
Electrical Characteristics: 0˚C < TA < 70˚C; 0˚C < TJ < 125˚C; 8V < VCC < 14V; 2.0V DAC Code
(VID4 = VID3 = VID2 = VID1 =0, VID0 = 1), CGATE(H) = CGATE(L) = 3.3nF, COFF = 330pF, CSS= 0.1µF; Unless otherwise stated.
CS5166
Electrical Characteristics: 0˚C < TA < 70˚C; 0˚C < TJ < 125˚C; 8V < VCC < 14V; 2.0V DAC Code
(VID4 = VID3 = VID2 = VID1 =0, VID0 = 1), CGATE(H) = CGATE(L) = 3.3nF, COFF = 330pF, CSS= 0.1µF; Unless otherwise stated.
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
■ Fault Protection continued
SS Comp Clamp Voltage
VFB = 2.7V, VSS = 0V
0.50
0.95
1.10
V
VFB Low Comparator
Increase VFB till normal off-time
0.9
1.0
1.1
V
115
175
ns
100
200
300
ns
■ PWM Comparator
Transient Response
VFB = 1.2V to 5V 500ns after GATE(H)
(after Blanking time) to
GATE(H) = (VCC – 1V)
to 1V
Minimum Pulse Width
Drive VFB 1.2V to 5V upon GATE(H)
(Blanking Time)
rising edge (> VCC – 1V), measure
GATE(H) pulse width
■ COFF
Normal Off-Time
VFB = 2.7V
1.0
1.6
2.3
µs
Extended Off-Time
VSS = VFB = 0V
5.0
8.0
12.0
µs
VFB = 2.7V, Measure GATE(H)
10
30
50
µs
30
50
70
%
1.0
%
■ Time-Out Timer
Time-Out Time
Pulse Width
Fault Duty Cycle
VFB = 0V
■ Voltage Identification DAC
Accuracy (all codes except 11111) Measure VFB = COMP, (COFF = Gnd)
VID4 VID3 VID2 VID1 VID0
25˚C ≤ TJ ≤ 125˚C, VCC = 12V
-1.0
1
0
0
0
0
3.489
3.525
3.560
V
1
0
0
0
1
3.390
3.425
3.459
V
1
0
0
1
0
3.291
3.325
3.358
V
1
0
0
1
1
3.192
3.225
3.257
V
1
0
1
0
0
3.093
3.125
3.156
V
1
0
1
0
1
2.994
3.025
3.055
V
1
0
1
1
0
2.895
2.925
2.954
V
1
0
1
1
1
2.796
2.825
2.853
V
1
1
0
0
0
2.697
2.725
2.752
V
1
1
0
0
1
2.598
2.625
2.651
V
1
1
0
1
0
2.499
2.525
2.550
V
1
1
0
1
1
2.400
2.425
2.449
V
1
1
1
0
0
2.301
2.325
2.348
V
1
1
1
0
1
2.202
2.225
2.247
V
1
1
1
1
0
2.103
2.125
2.146
V
0
0
0
0
0
2.054
2.075
2.095
V
0
0
0
0
1
2.004
2.025
2.045
V
0
0
0
1
0
1.955
1.975
1.994
V
0
0
0
1
1
1.905
1.925
1.944
V
4
PARAMETER
TEST CONDITIONS
MIN
Accuracy (all codes except 11111) Measure VFB = COMP, (COFF = Gnd)
VID4 VID3 VID2 VID1 VID0
0
0
1
0 0
TYP
MAX
-1.0
UNIT
1.0
%
1.856
1.875
1.893
V
0
0
1
0
1
1.806
1.825
1.843
V
0
0
1
1
0
1.757
1.775
1.792
V
0
0
1
1
1
1.707
1.725
1.742
V
0
1
0
0
0
1.658
1.675
1.691
V
0
1
0
0
1
1.608
1.625
1.641
V
0
1
0
1
0
1.559
1.575
1.590
V
0
1
0
1
1
1.509
1.525
1.540
V
0
1
1
0
0
1.460
1.475
1.489
V
0
1
1
0
1
1.410
1.425
1.439
V
0
1
1
1
0
1.361
1.375
1.388
V
0
1
1
1
1
1.311
1.325
1.338
V
1
1
1
1
1
1.219
1.247
1.269
V
Input Threshold
VID4, VID3, VID2, VID1, VID0
1.0
1.25
2.4
V
Input Pull-up Resistance
VID4, VID3, VID2, VID1, VID0
25
50
100
kΩ
4.85
5.00
5.15
V
VFB = (0.8 × VDAC ) to VDAC
30
65
110
µs
High to Low Delay
VFB = VDAC to (0.8 × VDAC )
30
Output Low Voltage
VFB = 2.4V, IPWRGD = 500µA
Sink Current Limit
VFB = 2.4V, PWRGD = 1V
Input Pull-up Voltage
■ Power-Good Output
Low to High Delay
THRESHOLD ACCURACY
% of Nominal VID Code
■ DAC CODE
VID4 VID3 VID2 VID1 VID0
1
0
0
0
0
1
0
0
0
1
1
0
0
1
0
1
0
0
1
1
1
0
1
0
0
1
0
1
0
1
1
0
1
1
0
1
0
1
1
1
1
1
0
0
0
1
1
0
0
1
1
1
0
1
0
0.5
LOWER THRESHOLD
MIN
120
µs
0.3
V
4.0
15.0
mA
UPPER THRESHOLD
TYP
MAX
-12
-8.5
3.102
3.014
2.926
2.838
2.750
2.662
2.574
2.486
2.398
2.310
2.222
3.225
3.133
3.042
2.950
2.859
2.767
2.676
2.584
2.493
2.401
2.310
5
75
0.2
MIN
TYP
MAX
UNITS
-5
5
8.5
12
%
3.348
3.253
3.158
3.063
2.968
2.873
2.778
2.683
2.588
2.493
2.398
3.701
3.596
3.491
3.386
3.281
3.176
3.071
2.966
2.861
2.756
2.651
3.824
3.716
3.607
3.499
3.390
3.282
3.173
3.065
2.956
2.848
2.739
3.948
3.836
3.724
3.612
3.500
3.388
3.276
3.164
3.052
2.940
2.828
V
V
V
V
V
V
V
V
V
V
V
CS5166
Electrical Characteristics: 0˚C < TA < 70˚C; 0˚C < TJ < 125˚C; 8V < VCC < 14V; 2.0V DAC Code
(VID4 = VID3 = VID2 = VID1 =0, VID0 = 1), CGATE(H) = CGATE(L) = 3.3nF, COFF = 330pF, CSS= 0.1µF; Unless otherwise stated.
LOWER THRESHOLD
THRESHOLD ACCURACY
% of Nominal VID Code
■ DAC CODE
MIN
TYP
-12
-8.5
UPPER THRESHOLD
MAX
MIN
TYP
MAX
-5
5
8.5
12
%
UNITS
VID4 VID3 VID2 VID1 VID0
1
1
1
1
0
1
1
0
1
0
2.134
2.046
2.218
2.127
2.303
2.208
2.546
2.441
2.631
2.522
2.716
2.604
V
V
1
1
1
1
1
1
0
1
1
0
1.958
1.870
2.035
1.944
2.113
2.018
2.336
2.231
2.414
2.305
2.492
2.380
V
V
0
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1.826
1.782
1.738
1.898
1.8520
1.807
1.971
1.923
1.876
2.178
2.126
2.073
2.251
2.197
2.142
2.324
2.268
2.212
V
V
V
0
0
0
0
0
1
1
0
1
0
1.694
1.650
1.761
1.715
1.828
1.781
2.021
1.968
2.088
2.034
2.156
2.100
V
V
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
1
0
1
1
0
0
1
1
0
0
1
1
1
1
0
1
0
1
0
1
0
1
0
1
1
1.606
1.562
1.518
1.474
1.430
1.386
1.342
1.298
1.254
1.210
1.166
1.094
1.669
1.624
1.578
1.532
1.486
1.441
1.395
1.349
1.303
1.258
1.212
1.138
1.733
1.686
1.638
1.591
1.543
1.496
1.448
1.401
1.353
1.306
1.258
1.181
1.916
1.863
1.811
1.758
1.706
1.653
1.601
1.548
1.496
1.443
1.391
1.306
1.980
1.925
1.871
1.817
1.763
1.708
1.654
1.600
1.546
1.491
1.437
1.349
2.044
1.988
1.932
1.876
1.820
1.764
1.708
1.652
1.596
1.540
1.484
1.393
V
V
V
V
V
V
V
V
V
V
V
V
Note 1: Guaranteed by design, not 100% tested in production
Block Diagram
-
VCC
VCC Monitor
+
CS5166
Electrical Characteristics: 0˚C < TA < 70˚C; 0˚C < TJ < 125˚C; 8V < VCC < 14V; 2.0V DAC Code
(VID4 = VID3 = VID2 = VID1 =0, VID0 = 1), CGATE(H) = CGATE(L) = 3.3nF, COFF = 330pF, CSS= 0.1µF; Unless otherwise stated.
3.95V
3.87V
5V
-
VGATE(H)
SS Low
Comparator
R
Q
S
Q
FAULT
+
60µA
0.7V
SS
+
2µA
FAULT
FAULT
Latch
SS High
Comparator
VCC
-
VGATE(L)
2.5V
COMP
VID0
ERROR AMPLIFIER
VID1
-
VID3
VID4
PGnd
PWM
COMPARATOR
+
5 BIT
DAC
VID2
-
PWM Comp
+
Blanking
Maximum
On-Time
Timeout
VCC
-8.5%
+8.5%
-
+
+
-
76mV
+
PWRGD
65µS
Delay
R
Q
S
Q
Extended
Off-Time
Timeout
Off-Time
Timeout
GATE(H) = ON
GATE(H) = OFF
PWM
Latch
Normal
Off-Time
30µA
-
COFF
One Shot
S
ISENSE
-
ISENSE
+
1V
Time Out
Timer
VFB LOW COMPARATOR
6
COFF
R
COMPARATOR
VFB
LGnd
PGnd
Edge Triggered
Q
of the CS5166 single pole feedback loop and demonstrates
the overall stability of the CS5166-based regulator.
Theory Of Operation
V2TM Control Method
The V2TM method of control uses a ramp signal that is generated by the ESR of the output capacitors. This ramp is
proportional to the AC current through the main inductor
and is offset by the value of the DC output voltage. This
control scheme inherently compensates for variation in
either line or load conditions, since the ramp signal is generated from the output voltage itself. This control scheme
differs from traditional techniques such as voltage mode,
which generates an artificial ramp, and current mode,
which generates a ramp from inductor current.
.1µF
10K
Open Loop
49.63
PWM
Comparator
BW
62.3 KHz
+
GATE(H)
C
Phase margin
81.9
GATE(L)
–
Figure 2: Feedback loop Bode Plot.
Ramp Signal
VFB
Error
Amplifier
COMP
Figure 1: V2
TM
Error
Signal
Line and load regulation are drastically improved because
there are two independent voltage loops. A voltage mode
controller relies on a change in the error signal to compensate for a deviation in either line or load voltage. This
change in the error signal causes the output voltage to
change corresponding to the gain of the error amplifier,
which is normally specified as line and load regulation.
A current mode controller maintains fixed error signal
under deviation in the line voltage, since the slope of the
ramp signal changes, but still relies on a change in the error
signal for a deviation in load. The V2TM method of control
maintains a fixed error signal for both line and load variation, since the ramp signal is affected by both line and load.
–
E
+
Reference
Voltage
Control Diagram.
2TM
The V control method is illustrated in Figure 1. The output voltage is used to generate both the error signal and
the ramp signal. Since the ramp signal is simply the output
voltage, it is affected by any change in the output regardless of the origin of that change. The ramp signal also contains the DC portion of the output voltage, which allows
the control circuit to drive the main switch to 0% or 100%
duty cycle as required.
A change in line voltage changes the current ramp in the
inductor, affecting the ramp signal, which causes the V2TM
control scheme to compensate the duty cycle. Since the
change in inductor current modifies the ramp signal, as in
current mode control, the V2TM control scheme has the same
advantages in line transient response.
A change in load current will have an affect on the output
voltage, altering the ramp signal. A load step immediately
changes the state of the comparator output, which controls
the main switch. Load transient response is determined
only by the comparator response time and the transition
speed of the main switch. The reaction time to an output
load step has no relation to the crossover frequency of the
error signal loop, as in traditional control methods.
The error signal loop can have a low crossover frequency,
since transient response is handled by the ramp signal
loop. The main purpose of this ‘slow’ feedback loop is to
provide DC accuracy. Noise immunity is significantly
improved, since the error amplifier bandwidth can be
rolled off at a low frequency. Enhanced noise immunity
improves remote sensing of the output voltage, since the
noise associated with long feedback traces can be effectively filtered.
The Bode plot in Figure 2 shows the gain and phase margin
Constant Off-Time
To maximize transient response, the CS5166 uses a
Constant Off-Time method to control the rate of output
pulses. During normal operation, the Off-Time of the high
side switch is terminated after a fixed period, set by the
COFF capacitor. To maintain regulation, the V2TM Control
Loop varies switch On-Time. The PWM comparator monitors the output voltage ramp, and terminates the switch
On-Time.
Constant Off-Time provides a number of advantages.
Switch duty Cycle can be adjusted from 0 to 100% on a
pulse-by pulse basis when responding to transient conditions. Both 0% and 100% Duty Cycle operation can be
maintained for extended periods of time in response to
Load or Line transients. PWM Slope Compensation to
avoid sub-harmonic oscillations at high duty cycles is
avoided.
Switch On-Time is limited by an internal 30µs (typical)
timer, minimizing stress to the Power Components
Programmable Output
The CS5166 is designed to provide two methods for programming the output voltage of the power supply. A five
bit on board digital to analog converter (DAC) is used to
program the output voltage within two different ranges.
7
CS5166
Application Information
CS5166
Application Information: continued
The first range is 2.125V to 3.525V in 100mV steps, the second is 1.325V to 2.075V in 50mV steps, depending on the
digital input code. If all five bits are left open, the CS5166
enters adjust mode. In adjust mode, the designer can
choose any output voltage by using resistor divider feedback to the VFB pin, as in traditional controllers. The
CS5166 is specifically designed to meet or exceed Intel’s
Pentium® II specifications.
Start-up
Until the voltage on the VCC Supply pin exceeds the 3.95V
monitor threshold, the Soft Start and Gate pins are held
low. The Fault latch is Reset (no Fault condition). The output of the Error Amp (COMP) is pulled up to 1V by the
Comp Clamp. When the VCC pin exceeds the monitor
threshold, the GATE(H) output is activated, and the Soft
Start Capacitor begins charging. The GATE(H) output will
remain on, enabling the NFET switch, until terminated by
either the PWM Comparator, or the Maximum On-Time
Timer.
If the Maximum On-Time is exceeded before the regulator
output voltage achieves the 1V level, the pulse is terminated. The GATE(H) pin drives low, and the GATE(L) pin
drives high for the duration of the Extended Off-Time. This
time is set by the Time-out Timer and is approximately
equal to the Maximum On-Time, resulting in a 50% Duty
Cycle. The GATE(L) Pin will then drive low, the GATE(H)
pin will drive high, and the cycle repeats.
When regulator output voltage achieves the 1V level present at the Comp pin, regulation has been achieved and
normal Off-Time will ensue. The PWM comparator terminates the switch On-Time, with Off-Time set by the COFF
Capacitor. The V2TM control loop will adjust switch Duty
Cycle as required to ensure the regulator output voltage
tracks the output of the Error Amp.
The Soft Start and Comp capacitors will charge to their
final levels, providing a controlled turn-on of the regulator
output. Regulator turn-on time is determined by the Comp
capacitor charging to its final value. Its voltage is limited
by the Soft Start Comp clamp and the voltage on the Soft
Start pin.
Trace 1 - Regulator Output Voltage (1V/div.)
Trace 3 - COMP Pin (error amplifier output) (1V/div.)
Trace 4 - Soft Start Pin (2V/div.)
Figure 4: Demonstration board startup waveforms.
Trace 1 - Regulator Output Voltage (5V/div.)
Trace 2 - Inductor Switching Node (5V/div.)
Figure 5: Demonstration board enable startup waveforms.
Normal Operation
During Normal operation, Switch Off-Time is constant and
set by the COFF capacitor. Switch On-Time is adjusted by
the V2TM Control loop to maintain regulation. This results in
changes in regulator switching frequency, duty cycle, and
output ripple in response to changes in load and line.
Output voltage ripple will be determined by inductor ripple current and the ESR of the output capacitors (see
Figures 6 and 7).
Trace 1 - Regulator Output Voltage (1V/div.)
Trace 2 - Inductor Switching Node (2V/div.)
Trace 3 - 12V input (VCC) (5V/div.)
Trace 4 - 5V Input (1V/div.)
Figure 3: Demonstration board startup in response to increasing 12V
and 5V input voltages. Extended off time is followed by normal off
time operation when output voltage achieves regulation to the error
amplifier output.
8
back pin (VFB) to the output capacitors and load and carries the output current. With no load, there is no DC drop
across this resistor, producing an output voltage tracking
the Error amps, including the +25mV offset. When the full
load current is delivered, a 50mV drop is developed across
this resistor. This results in output voltage being offset 25mV low.
The result of Adaptive Voltage Positioning is that additional margin is provided for a load transient before reaching
the output voltage specification limits. When load current
suddenly increases from its minimum level, the output
capacitor is pre-positioned +25mV. Conversely, when load
current suddenly decreases from its maximum level, the
output capacitor is pre-positioned -25mV (see Figures 8, 9,
and 10). For best Transient Response, a combination of a
number of high frequency and bulk output capacitors are
usually used.
Trace 1 GATE (H) (10V/div)
Trace 2 Inductor Switching Node (5V/div)
Trace 3 Output Inductor Ripple Current (2A/div)
Trace 4 VOUT ripple (20mV/div)
Figure 6: Normal Operation showing Output Inductor Ripple Current
and Output Voltage Ripple, 0.5A Load, VOUT = +2.825V (DAC = 10111).
If the Maximum On-Time is exceeded while responding to
a sudden increase in Load current, a normal off-time
occurs to prevent saturation of the output inductor.
Trace 1 - GATE(H) (10/div)
Trace 2 - Inductor Switching Node (5V/div)
Trace 3 - Output Inductor Ripple Current (2A/div)
Trace 4 - VOUT ripple (20mV/div)
Trace 3 -Load Current (5A/10mV/div)
Trace 4 - VOUT (100mV/div)
Figure 7: Normal Operation showing Output Inductor Ripple Current
and Output Voltage Ripple, ILOAD = 14A, VOUT = +2.825V (DAC =
10111).
Figure 8: Output Voltage Transient Response to a 14A load pulse,
VOUT= 2.825V (DAC = 10111).
Transient Response
The CS5166 V2TM Control Loop’s 150ns reaction time provides unprecedented transient response to changes in
input voltage or output current. Pulse-by-pulse adjustment
of duty cycle is provided to quickly ramp the inductor current to the required level. Since the inductor current cannot
be changed instantaneously, regulation is maintained by
the output capacitor(s) during the time required to slew
the inductor current.
Overall load transient response is further improved
through a feature called “Adaptive Voltage Positioning”.
This technique pre-positions the output capacitors voltage
to reduce total output voltage excursions during changes
in load.
Trace 1 - GATE(H) (10V/div)
Trace 2 - Inductor Switching Node (5V/div)
Trace 3 -Load Current (5A/div)
Trace 4 - VOUT (100mV/div)
Holding tolerance to 1% allows the error amplifiers reference voltage to be targeted +25mV high without compromising DC accuracy. A “Droop Resistor”, implemented
through a PC board trace, connects the Error Amps feed-
Figure 9: Output Voltage Transient Response to a 14A load step, VOUT =
2.825V (DAC = 10111).
9
CS5166
Application Information: continued
CS5166
Application Information: continued
traces, as the over current condition persists. Upon
removal of the overload, the fault latch is cleared, allowing
normal operation to resume. The current limit trip point
can be adjusted through an external resistor, providing the
user with the current limit set-point flexibility.
Trace 1 - GATE(H) (10V/div)
Trace 2 - Inductor Switching Node (5V/div)
Trace 3 -Load Current (5A/div)
Trace 4 - VOUT(100mV/div)
Figure 10: Output Voltage Transient Response to a 14A load turn-off,
VOUT = +2.825V (DAC = 10111).
Power Supply Sequencing
Trace 4 - 5V Supply Voltage (2V/div.)
Trace 3 - Soft Start Timing Capacitor (1V/div.)
Trace 2 - Inductor Switching Node (2V/div.)
The CS5166 offers inherent protection from undefined
start-up conditions, regardless of the 12V and 5V supply
power-up sequencing. The turn-on slew rates of the 12V
and 5V power supplies can be varied over wide ranges
without affecting the output voltage or causing detrimental
effects to the buck regulator.
Figure 11: Demonstration board hiccup mode short circuit protection.
Gate pulses are delivered while the Soft Start capacitor charges, and
cease during discharge.
Protection and Monitoring Features
Over-Current Protection
A loss-less hiccup mode current limit protection feature is
provided, requiring only the Soft Start capacitor to implement. The CS5166 provides overcurrent protection by sensing the current through a “Droop” resistor, using an internal current sense comparator. The comparator compares
this voltage drop to an internal reference voltage of 76mV
(typical).
If the voltage drop across the “Droop” resistor exceeds this
threshold, the current sense comparator allows the fault
latch to be set. This causes the regulator to stop switching.
During this over current condition, the CS5166 stays off for
the time it takes the Soft Start capacitor to slowly discharge
by a 2µA current source until it reaches its lower 0.7V
threshold.
At that time the regulator attempts to restart normally by
delivering short gate pulses to both FETs. The CS5166 will
operate initially in its extended off time mode with a 50%
duty cycle, while the Soft Start capacitor is charged with a
60µA charge current. The gates will switch on while the
Soft Start capacitor is charged to its upper 2.7V threshold.
During an overload condition the Soft Start charge /discharge current ratio sets the duty cycle for the pulses
(2µA/60µA = 3.3%), while actual duty cycle is half that due
to the extended off time mode (1.65%) when VFB is less
than 1V. The Soft Start hiccup pulses last for a 3ms period
at the end of which the duty cycle repeats if a fault is
detected, otherwise normal operation resumes.
This protection scheme minimizes thermal stress to the regulator components, input power supply, and PC board
Trace 4 = 5V from PC Power Supply (2V/div.)
Trace 2 = Inductor Switching Node (2V/div.)
Figure 12: Demonstration board Start up with regulator output shorted
to ground.
Overvoltage Protection
Overvoltage protection (OVP) is provided as result of the
normal operation of the V2TM control topology and requires
no additional external components. The control loop
responds to an overvoltage condition within 100ns, causing
the top MOSFET to shut off, disconnecting the regulator
from its input voltage. The bottom MOSFET is then activated, resulting in a “crowbar” action to clamp the output
voltage and prevent damage to the load (see Figures 13
and 14). The regulator will remain in this state until the
overvoltage condition ceases or the input voltage is pulled
low. The bottom FET and board trace must be properly
designed to implement the OVP function. If a dedicated
OVP output is required, it can be implemented using the
circuit in Figure 15. In this figure the OVP signal will go
high (overvoltage condition), if the output voltage (VCORE)
exceeds 20% of the voltage set by the particular DAC code
10
CS5166
Application Information: continued
and provided that PWRGD is low. It is also required that
the overvoltage condition be present for at least the
PWRGD delay time for the OVP signal to be activated. The
resistor values shown in Figure 15 are for VDAC = +2.8V
(DAC = 10111). The VOVP (overvoltage trip-point) can be
set using the following equation:
(
VOVP = VBEQ3 1 +
R2
R1
VCORE
15K
R1
Q3
2N3906
+5V
56K
R2
5K
)
OVP
20K
+5V
Q2
10K
2N3904
CS5166
10K
10K
Q1
PWRGD
2N3906
Figure 15: Circuit to implement a dedicated OVP output using the
CS5166.
Power-Good Circuit
The Power-Good pin (pin 13) is an open-collector signal
consistent with TTL DC specifications. It is externally
pulled -up, and is pulled low (below 0.3V) when the regulator output voltage typically exceeds ± 8.5% of the nominal output voltage. Maximum output voltage deviation
before Power-Good is pulled low is ± 12%.
Trace 4 = 5V from PC Power Supply (5V/div.)
Trace1 = Regulator Output Voltage (1V/div.)
Trace 2 = Inductor Switching Node (5V/div.)
Figure 13: OVP response to an input-to-output short circuit by immediately providing 0% duty cycle, crow-barring the input voltage to
ground.
2.825V
Trace 2 - PWRGD (2V/div)
Trace 4 - VOUT (1V/div)
Figure 16: PWRGD signal becomes logic high as VOUT enters -8.5% of
lower PWRGD threshold, VOUT = +2.825V (DAC = 10111).
Trace 4 = 5V from PC Power Supply (2V/div.)
Trace 1 = Regulator Output Voltage (1V/div.)
Figure 14: OVP response to an input-to-output short circuit by pulling
the input voltage to ground.
Trace 1 PWRGD (2V/div)
Trace 4 VFB (1V/div)
Figure 17: Power-Good response to an out of regulation condition.
11
CS5166
Application Information: continued
Figure 17 shows the relationship between the regulated
output voltage VFB and the Power-Good signal. To prevent
Power-Good from interrupting the CPU unnecessarily, the
CS5166 has a built-in delay to prevent noise at the VFB pin
from toggling Power-Good. The internal time delay is
designed to take about 75µs for Power-Good to go low and
65µs for it to recover. This allows the Power-Good signal to
be completely insensitive to out of regulation conditions
that are present for a duration less than the built in delay
(see Figure 18).
Selecting External Components
The CS5166 buck regulator can be used with a wide range
of external power components to optimize the cost and
performance of a particular design. The following information can be used as general guidelines to assist in their
selection.
NFET Power Transistors
Both logic level and standard FETs can be used. The reference designs derive gate drive from the 12V supply which
is generally available in most computer systems and utilize
logic level FETs. A charge pump may be easily implemented to support 5V only systems. Multiple FET’s may be paralleled to reduce losses and improve efficiency and thermal
management.
Voltage applied to the FET gates depends on the application circuit used. Both upper and lower gate driver outputs
are specified to drive to within 1.5V of ground when in the
low state and to within 2V of their respective bias supplies
when in the high state. In practice, the FET gates will be
driven rail to rail due to overshoot caused by the capacitive
load they present to the controller IC. For the typical application where VCC = 12V and 5V is used as the source for
the regulator output current, the following gate drive is
provided:
It is therefore required that the output voltage attains an
out of regulation or in regulation level for at least the builtin delay time duration before the Power-Good signal can
change state.
VGS (TOP) = 12V - 5V = 7V, VGS(BOTTOM) = 12V,
(see Figure 20).
Trace 1 PWRGD (2V/div)
Trace 4 VFB (1V/div)
Figure 18: Power-Good is insensitive to out of regulation conditions that
are present for a duration less than the built in delay.
External Output Enable Circuit
On/off control of the regulator can be implemented
through the addition of two additional discrete components (see Figure 19). This circuit operates by pulling the
Soft Start pin high, and the ISENSE pin low, emulating a current limit condition.
5V
Trace 3 = GATE(H) (10V/div.)
Trace 1= GATE(H) - 5VIN
Trace 4 = GATE(L) (10V/div.)
Trace 2 = Inductor Switching Node (5V/div.)
MMUN2111T1 (SOT-23)
5
Figure 20: Gate drive waveforms depicting rail to rail swing.
SS
CS5166
8 I
SENSE
IN4148
Shutdown
Input
Figure 19: Implementing shutdown with the CS5166.
12
CS5166
Application Information: continued
where
period =
Trace 1 - GATE(H) (5V/div)
Trace 2 - GATE(L) (5V/div)
Figure 21: Normal Operation showing the guaranteed Non-Overlap
time between the High and Low - Side MOSFET Gate Drives, ILOAD =
14A.
The CS5166 provides adaptive control of the external NFET
conduction times by guaranteeing a typical 65ns non-overlap (as seen in Figure 21) between the upper and lower
MOSFET gate drive pulses. This feature eliminates the
potentially catastrophic effect of “shoot-through current”, a
condition during which both FETs conduct causing them to
overheat, self-destruct, and possibly inflict irreversible
damage to the processor.
The most important aspect of FET performance is RDSON,
which effects regulator efficiency and FET thermal management requirements.
The power dissipated by the MOSFETs may be estimated
as follows:
Switching MOSFET:
Power = ILOAD2 × RDSON × duty cycle
Synchronous MOSFET:
Power = ILOAD2 × RDSON × (1 - duty cycle)
Duty Cycle =
Schottky Diode for Synchronous FET
For synchronous operation, A Schottky diode may be
placed in parallel with the synchronous FET to conduct the
inductor current upon turn off of the switching FET to
improve efficiency. The CS5166 reference circuit does not
use this device due to its excellent design. Instead, the body
diode of the synchronous FET is utilized to reduce cost and
conducts the inductor current. For a design operating at
200kHz or so, the low non-overlap time combined with
Schottky forward recovery time may make the benefits of
this device not worth the additional expense. The power
dissipation in the synchronous MOSFET due to body diode
conduction can be estimated by the following equation:
Power = Vbd × ILOAD × conduction time × switching frequency
Where Vbd = the forward drop of the MOSFET body diode.
For the CS5166 demonstration board:
Power = 1.6V × 14.2A × 100ns × 200kHz = 0.45W
This is only 1.1% of the 40W being delivered to the load.
“Droop” Resistor for Adaptive Voltage Positioning
Adaptive voltage positioning is used to help keep the output voltage within specification during load transients. To
implement adaptive voltage positioning a “Droop
Resistor” must be connected between the output inductor
and output capacitors and load. This resistor carries the full
load current and should be chosen so that both DC and AC
tolerance limits are met. An embedded PC trace resistor
has the distinct advantage of near zero cost implementation. However, this droop resistor can vary due to three
reasons: 1) the sheet resistivity variation causes the thickness of the PCB layer to vary. 2) the mismatch of L/W, and
3) temperature variation.
VOUT + (ILOAD × RDSON OF SYNCH FET)
1) Sheet Resistivity
for one ounce copper, the thickness variation is
typically 1.15 mil to 1.35 mil. Therefore the error due to
sheet resistivity is:
VIN + (ILOAD × RDSON OF SYNCH FET) - (ILOAD × RDSON OF SWITCH FET)
Off Time Capacitor (COFF)
The COFF timing capacitor sets the regulator off time:
1.35 - 1.15
1.25
TOFF = COFF × 4848.5
The preceding equation for Duty Cycle can also be used to
calculate the regulator switching frequency and select the
COFF timing capacitor:
COFF =
1
.
switching frequency
= 16%
2) Mismatch due to L/W
The variation in L/W is governed by variations due to
the PCB manufacturing process that affect the
geometry and the power dissipation capability of the
droop resistor. The error due to L/W mismatch is
typically 1%
Period × (1-Duty Cycle)
4848.5
13
CS5166
Application Information: continued
the DC accuracy spec, the voltage drop developed across
the resistor must be calculated as follows:
3) Thermal Considerations
Due to I2 × R power losses the surface temperature of
the droop resistor will increase causing the resistance
to increase. Also, the ambient temperature variation
will contribute to the increase of the resistance,
according to the formula:
R = R20 [1+ α20(Τ−20)]
where:
R20 = resistance at 20˚C
α=
VDROOP(TYP) =
=
1+RDROOP(TOLERANCE)
2.796V-2.74V
1.3
= 43mV
With the CS5166 DAC accuracy being 1%, the internal
error amplifier’s reference voltage is trimmed so that the
output voltage will be 25mV high at no load. With no load,
there is no DC drop across the resistor, producing an output voltage tracking the error amplifier output voltage,
including the offset. When the full load current is delivered, a drop of -43mV is developed across the resistor.
Therefore, the regulator output is pre-positioned at 25mV
above the nominal output voltage before a load turn-on.
The total voltage drop due to a load step is ∆V-25mV and
the deviation from the nominal output voltage is 25mV
smaller than it would be if there was no droop resistor.
Similarly at full load the regulator output is pre-positioned
at 18mV below the nominal voltage before a load turn-off.
the total voltage increase due to a load turn-off is ∆V-18mV
and the deviation from the nominal output voltage is
18mV smaller than it would be if there was no droop resistor. This is because the output capacitors are pre-charged
to value that is either 25mV above the nominal output
voltage before a load turn-on or, 18mV below the nominal
output voltage before a load turn-off (see Figure 8).
Obviously, the larger the voltage drop across the droop
resistor (the larger the resistance), the worse the DC and
load regulation, but the better the AC transient response.
0.00393
˚C
T= operating temperature
R = desired droop resistor value
For temperature T = 50˚C,
the % R change = 12%
Droop Resistor Tolerance
Tolerance due to sheet resistivity variation
16%
Tolerance due to L/W error
1%
Tolerance due to temperature variation
12%
Total tolerance for droop resistor
29%
In order to determine the droop resistor value the nominal
voltage drop across it at full load has to be calculated. This
voltage drop has to be such that the output voltage full
load is above the minimum DC tolerance spec.
VDROOP(TYP) =
[VDAC(MIN)-VDC PENTIUM®II(MIN)]
[VDAC(MIN)-VDC(MIN)]
Current Limit Setpoint Calculations
The following is the design equation used to set the current limit trip point by determining the value of the
embedded PCB trace used as a current sensing element.
The current limit setpoint has to be higher than the normal
full load current. Attention has to be paid to the current
1+RDROOP(TOLERANCE)
Example: for a 300MHz Pentium®II, the DC accuracy spec
is 2.74 < VCC(CORE) < 2.9V, and the AC accuracy spec is
2.67V < VCC(CORE) <2.93V. The CS5166 DAC output voltage is +2.796V < VDAC < +2.853V. In order not to exceed
VIN
CS5166
IFB
RFB
Current Limit Comparator
VFB
Q1
L
ISENSE
RDROOP
VOUT
Q2
+
COUT
VTH
ISENSE
RISENSE
ISENSE
Figure 22: Circuit used to determine the voltage across the droop resistor that will trip the internal current sense comparator.
14
rating of the external power components as these are the
first to fail during an overload condition. The MOSFET
continuous and pulsed drain current rating at a given case
temperature has to be accounted for when setting the current limit trip point. For example the IRL 3103S (D2 PAK)
MOSFET has a continuous drain current rating of 45A at
VGS = 10V and TC = 100˚C. Temperature curves on MOSFET manufacturers’ data sheets allow the designer to
determine the MOSFET drain current at a particular VGS
and TJ (junction temperature). This, in turn, will assist the
designer to set a proper current limit, without causing
device breakdown during an overload condition.
For a 300MHz Pentium ® II CPU the full load is 14.2A. The
internal current sense comparator current limit voltage
limits are: 55mV < VTH < 130mV. Also, there is a 29% total
variation in RSENSE as discussed in the previous section.
ISENSE and VFB pins. These are needed for proper current
limit operation and the resistor value is layout dependent.
This series resistor affects the calculation of the current
limit setpoint, and has to be taken into account when
determining an effective current limit.
The calculations below show how the current limit setpoint is determined when this 510Ω is taken into consideration.
VTRIP = VTH + (ISENSE × RISENSE) – (RFB × IFB)
Where VTRIP = voltage across the droop resistor that trips
the ISENSE comparator
VTH = internal ISENSE comparator threshold
ISENSE = ISENSE bias current
RISENSE = ISENSE pin 510Ω filter resistor
RFB = VFB pin 3.3K filter resistor
IFB = VFB bias current
We select the value of the current sensing element (embedded PCB trace) for the minimum current limit setpoint:
RSENSE(MAX) =
VTH(MIN)
55mV
⇒ RSENSE × 1.29 =
⇒
ICL(MIN)
14.2A
RSENSE × 1.29 = 3.87mΩ ⇒ RSENSE = 3mΩ
Minimum current sense resistor (droop resistor) voltage
drop required for current limit when RISENSE is used
We calculate the range of load currents that will cause the
internal current sense comparator to detect an overload
condition.
From the overcurrent detection data section (pg 3),
VTRIP(MIN) = 55mV + (13µA × 510) – (3.3K × 1µA) = 55mV +
6.6mV – 3.3mV = 58.3mV
Nominal current sense resistor (droop resistor) voltage
drop required for current limit when RISENSE is used
Nominal Current Limit Setpoint
VTH(TYP) = 76mV.
ICL(NOM) =
VTRIP(NOM) = 76mV + (30µA × 510) – (3.3K × 0.1µA) =
76mV + 15.3mV – 0.33mV = 90.97mV
VTH(TYP)
RSENSE(NOM)
Maximum current sense resistor (droop resistor) voltage
drop required for current limit when RISENSE is used
Maximum Current Limit Setpoint
Therefore , ICL(NOM) =
76mV
3mΩ
= 25.3A
VTRIP(MAX) = 110mV + (50µA × 510) = 110mV + 25.5mV =
135.5mV
VTH(MAX) = 110mV.
The value of RSENSE (current sense PCB trace) is then calculated:
58.3mV
RSENSE(MAX) =
= 4.1mΩ
14.2A
Therefore,
ICL(MAX) =
110mV
RSENSE(MIN)
=
110mV
110mV
=
= 51.6A
RSENSE × 0.71 3mΩ × 0.71
RSENSE(NOM) =
RSENSE(MAX)
=
1.29
4.1mΩm
1.29
= 3.18mΩ
The range of load currents that will cause the internal current sense comparator to detect an overload condition is as
follows:
Nominal Current Limit Setpoint
Therefore, the range of load currents that will cause the
internal current sense comparator to detect an overload
condition through a 3mΩ embedded PCB trace is: 14.2A <
ICL < 51.6A, with 25.3A being the nominal overload condition.
There may be applications whose layout will require the
use of two extra filter components, a 510Ω resistor in series
with the ISENSE pin, and a 0.1µF capacitor between the
ICL(NOM) = VTRIP(NOM) / RSENSE(NOM)
Therefore,
ICL(NOM) = 90.97mV / 3.18mΩ = 28.6A
15
CS5166
Application Information: continued
CS5166
Application Information: continued
Maximum Current Limit Setpoint
ICL(MAX) = VTRIP(MAX) / RSENSE(MAX)
Therefore,
L= length (mils)
W = width (mils)
t = thickness (mils)
For most PCBs the copper thickness, t, is 35µm (1.37 mils)
for one ounce copper. ρ = 717.86µΩ-mil
For a Pentium®II load of 14.2A the resistance needed to
create a 43mV drop at full load is:
ICL(MAX) = 135mV / 3.18mΩ × 0.71 = 60A
Therefore, the range of load currents that will cause the
internal current sense comparator to detect an overload
condition through a 3mΩ embedded PCB trace is: 14.2A <
ICL 60A, with 28.6A being the nominal overload condition.
Design Rules for Using a Droop Resistor
L
A
or
R=ρ×
IOUT
=
43mV
14.2A
= 3.0mΩ
The resistivity of the copper will drift with the temperature
according to the following guidelines:
The basic equation for laying an embedded resistor is:
RAR = ρ ×
43mV
RDROOP =
L
∆R = 12% @ TA = +50˚C
∆R = 34% @TA = +100˚C
(W × t)
Droop Resistor Width Calculations
The droop resistor must have the ability to handle the load
current and therefore requires a minimum width which is
calculated as follows (assume one ounce copper thickness):
where:
A= W × t = cross-sectional area
ρ= the copper resistivity (µΩ - mil)
5V
1200µF/10V x 3
12V
1µF
COFF
330pF
1.2µH
COMP
510
2.8V/30A
Power
Supply
0.1µF
GATE(L)
VID1
VID2
PGnd
VID3
LGnd
VID4
1200µF
10V x 5
CS5166
VID0
0.1µF
3.0mΩ
ISENSE
SS
0.1µF
IRL3103S
GATE(H)
VCC
PWRGD
IRL3103S
PWRGD
3.3K
VFB
VID4
VID3
VID2
1000pF
VID1
VID0
5V
12V
1200µF/10V x 3
1µF
COFF
330pF
0.1µF
1.2µH
SS
COMP
3.0mΩ
ISENSE
510
CS5166
0.1µF
VID0
VID1
GATE(L)
IRL3103S
PGnd
VID2
LGnd
VID3
VID4
IRL3103S
GATE(H)
VCC
3.3K
VFB
1000pF
Figure 23: Current sharing of a 2.8V/30A power supply using two CS5166 synchronous buck regulators.
16
W=
The output current of each regulator can be calculated
from:
ILOAD
0.05
IN = (VOUT(N) - VOUT) / RDROOP(N)
where:
W = minimum width (in mils) required for proper power
dissipation, and ILOAD Load Current Amps.
The Pentium®II maximum load current is 14.2A.
Therefore:
14.2A
W=
= 284 mils = 0.7213cm
0.05
where: VOUT(N) and RDROOP(N) are the output voltage and
droop resistance of a particular regulator and VOUT is the
system output voltage. Output current is the sum of each
regulator’s current:
IOUT = I1 + I2 + … + IN
Current sharing improves with increasing load current.
The increasing voltage drop across the droop resistor due
to increasing load current eventually swamps out the differences in regulator output voltages. If a large enough
voltage can be developed across the droop resistors, current sharing accuracy will be determined solely by their
matching. To realize the benefits of current sharing, it is
not necessary to obtain perfect matching. Keeping output
currents within +/- 10% is usually acceptable.
Droop Resistor Length Calculation
L=
RDROOP × W × t 0.0030 × 284 × 1.37
=
= 1626 mil = 4.13cm
ρ
717.86
Implementing current sharing using the “Droop
Resistor”
For microprocessor applications, the value of the droop
resistor must be selected to optimize adaptive voltage
positioning, current sharing, current limit and efficiency.
Current sharing is realized by simply connecting the
COMP pins of the respective buck regulators, as shown in
Figure 23.
In addition to improving load transient performance, the
CS5166 V2TM control method allows the droop resistor to
provide the additional capability to easily implement current sharing. Figure 23 shows a simplified schematic of
two current sharing synchronous buck regulators.
Each buck regulator’s droop resistor is terminated at the
load. The PWM control signal from each Error Amp is connected together, causing the inner PWM loop to regulate to
a common voltage. Since the voltage at each resistor terminal is the same, this configuration results in equal voltage
being applied across each matched droop resistor. The
result is equal current flowing through each buck regulator. An additional benefit is that synchronization to a common switching frequency tends to be achieved because
each regulator shares a common PWM ramp signal.
Figure 24 shows operation with no load. In this case, there
is insufficient output voltage ripple across the droop resistors to produce complete synchronization. Duty Cycle is
close to the theoretical 56% (VOUT/VIN) resulting in a
switching frequency of approximately 275kHz.
Figure 25 shows operation with a 30 Amp load.
Synchronization between the two regulators is now
obtained due to increased ripple voltage. Increased losses
cause the V2TM control loop to increase on-time to compensate. This results in a larger duty cycle and a corresponding decrease in switching frequency to 233kHz.
In practice, each buck regulator will regulate to a slightly
different output voltage due to mismatching of the PWM
comparators, slope of the PWM ramp (output voltage ripple), and propagation delays. At light loads, the result can
be very poor current sharing. With zero output current,
some regulators may be sourcing current while others may
be sinking current.
This results in additional power dissipation and lower efficiency than would be obtained by a single regulator. This
is usually not an issue since efficiency is most important
when a supply is fully loaded.
This effect is similar to the difference in efficiency between
synchronous and non-synchronous buck regulators.
Synchronous Buck regulators have lower efficiency at light
loads because inductor current is always continuous, flowing from the load to ground during switch off-time
through the synchronous rectifier. Under full load conditions, the synchronous design is more efficient due to the
lower voltage drop across the synchronous rectifier.
Likewise, the efficiency of droop sharing regulators will be
lower at light loads due to the continuous current flow in
the droop resistors. Efficiency at heavy loads tends to be
higher due to reduced I2R losses.
Trace 1 Output voltage ripple
Trace 2 Buck regulator #1 inductor switching node
Trace 3 Buck regulator #2 inductor switching node
Figure 24: No load waveforms.
17
CS5166
Application Information: continued
CS5166
Application Information: continued
Inductor Ripple Current
Ripple current =
[(VIN - VOUT) × VOUT]
× L × VIN)
(Switching Frequency
Example: VIN = +5V, VOUT = +2.8V, ILOAD = 14.2A, L =
1.2µH, Freq = 200KHz
Ripple current =
[(5V-2.8V) × 2.8V]
[200KHz × 1.2µH × 5V]
= 5.1A
Output Ripple Voltage
VRIPPLE = Inductor Ripple Current × Output Capacitor
ESR
Trace 1 Output voltage ripple
Trace 2 Buck regulator #1 inductor switching node
Trace 3 Buck regulator #2 inductor switching node
Figure 25: 30A load waveforms.
Example:
VIN = +5V, VOUT = +2.8V, ILOAD = 14.2A, L = 1.2µH,
Switching Frequency = 200KHz
Output Ripple Voltage = 5.1A × Output Capacitor ESR
(from manufacturer’s specs)
ESR of Output Capacitors to limit Output Voltage Spikes
ESR =
∆ VOUT
∆ IOUT
This applies for current spikes that are faster than regulator response time. Printed Circuit Board resistance will add
to the ESR of the output capacitors.
In order to limit spikes to 100mV for a 14.2A Load Step,
ESR = 0.1/14.2 = 0.007Ω
Trace 1 Output voltage ripple
Trace 2 Buck regulator #1 inductor switching node
Trace 3 Buck regulator #2 inductor switching node
Inductor Peak Current
Peak Current = Maximum Load Current +
Figure 26: 15A load transient waveforms.
Figure 26 shows supply response to a 15A load step with a
30A/µs slew rate. The V2TM control loop immediately
forces the duty cycle to 100%, ramping the current in both
inductors up. A voltage spike of 136mV due to output
capacitor impedance occurs. The inductive component of
the spike due to ESL recovers within several microseconds.
The resistive component due to ESR decreases as inductor
current replaces capacitor current.
(
Ripple
Current
2
)
Example: VIN = +5V, VOUT = +2.8V, ILOAD = 14.2A, L = 1.2µH,
Freq = 200KHz
Peak Current = 14.2A + (5.1/2) = 16.75A
A key consideration is that the inductor must be able to
deliver the Peak Current at the switching frequency without saturating.
The benefit of adaptive voltage positioning in reducing the
voltage spike can readily be seen. The differences in DC
voltage and duty cycle can also be observed. This particular transient occurred near the beginning of regulator offtime, resulting in a longer recovery time and increased
voltage spike.
Response Time to Load Increase
(limited by Inductor value unless Maximum On-Time is
exceeded)
Response Time =
Output Inductor
The inductor should be selected based on its inductance,
current capability, and DC resistance. Increasing the inductor value will decrease output voltage ripple, but degrade
transient response.
L × ∆ IOUT
(VIN-VOUT)
Example: VIN = +5V, VOUT = +2.8V, L = 1.2µH, 14.2A
change in Load Current
Response Time =
18
1.2µH × 14.2A
(5V-2.8V)
= 7.7µs
CS5166
Application Information: continued
Response Time to Load Decrease
(limited by Inductor value)
Response Time =
L × Change in IOUT
2µH
33Ω
Example: VOUT = +2.8V, 14.2A change in Load Current,
L = 1.2µH
Response Time =
2µH
VOUT
1.2µH × 14.2A
2.8V
+
1000pF
= 6.1µs
Figure 27: Filter components.
Input and Output Capacitors
These components must be selected and placed carefully to
yield optimal results. Capacitors should be chosen to provide acceptable ripple on the input supply lines and regulator output voltage. Key specifications for input capacitors
are their ripple rating, while ESR is important for output
capacitors. For best transient response, a combination of
low value/high frequency and bulk capacitors placed close
to the load will be required.
Figure 28: Input Filter.
Layout Guidelines
When laying out the CPU buck regulator on a printed circuit board, the following checklist should be used to
ensure proper operation of the CS5166.
1) Rapid changes in voltage across parasitic capacitors and
abrupt changes in current in parasitic inductors are major
concerns for a good layout.
Thermal Management
2) Keep high currents out of sensitive ground connections.
Avoid connecting the IC Gnd (LGnd) between the source
of the lower FET and the input capacitor Gnd.
Thermal Considerations for Power MOSFETs and Diodes
In order to maintain good reliability, the junction temperature of the semiconductor components should be kept to a
maximum of 150°C or lower. The thermal impedance
(junction to ambient) required to meet this requirement can
be calculated as follows:
Thermal Impedance =
1200µF x 3/16V
3) Avoid ground loops as they pick up noise. Use star or
single point grounding.
4) For high power buck regulators on double-sided PCBs a
single large ground plane (usually the bottom) is recommended.
TJ(MAX) - TA
Power
5) Even though double-sided PCBs are usually sufficient
for a good layout, four-layer PCBs are the optimum
approach to reducing susceptibility to noise. Use the two
internal layers as the +5V and Gnd planes, the top layer for
the power connections and component vias, and the bottom layer for the noise sensitive traces.
A heatsink may be added to TO-220 components to reduce
their thermal impedance. A number of PC board layout
techniques such as thermal vias and additional copper foil
area can be used to improve the power handling capability
of surface mount components.
EMI Management
As a consequence of large currents being turned on and off
at high frequency, switching regulators generate noise as a
consequence of their normal operation. When designing
for compliance with EMI/EMC regulations, additional
components may be added to reduce noise emissions.
These components are not required for regulator operation
and experimental results may allow them to be eliminated.
The input filter inductor may not be required because bulk
filter and bypass capacitors, as well as other loads located
on the board will tend to reduce regulator di/dt effects on
the circuit board and input power supply. Placement of the
power component to minimize routing distance will also
help to reduce emissions.
6) Keep the inductor switching node small by placing the
output inductor, switching and synchronous FETs close
together.
7) The FET gate traces to the IC must be as short, straight,
and wide as possible. Ideally, the IC has to be placed right
next to the FETs.
8) Use fewer, but larger output capacitors, keep the capacitors clustered, and use multiple layer traces with heavy
copper to keep the parasitic resistance low.
9) Place the switching FET as close to the +5V input capacitors as possible.
10) Place the output capacitors as close to the load
as possible.
19
14) Place the VCC bypass capacitor as close as possible to
the VCC pin and connect it to the PGnd pin of the IC.
Connect the PGnd pin directly to the Gnd plane.
11) Place the VFB filter resistor in series with the
VFB pin (pin 16) right at the pin.
12) Place the VFB filter capacitor right at the VFB pin (pin
16).
15) Create a subground (local Gnd) plane preferably on
the PCB top layer and under the IC controller. Connect all
logic capacitor returns and the LGnd pin of the IC to this
plane. Connect the subground plane to the main Gnd
plane using a minimum of four (4) vias.
13) The “Droop” Resistor (embedded PCB trace) has to be
wide enough to carry the full load current.
200
180
160
140
120
100
80
60
40
20
0
Risetime (ns)
Risetime (ns)
Typical Performance Characteristics
VCC=12V
TA=25C˚
0
2000
4000
6000 8000 10000 12000 14000 16000
Load Capacitance (pF)
VCC=12V
TA=25C˚
0
2000
4000
VCC=12V
TA=25C˚
2000
4000
6000 8000 10000 12000 14000 16000
Load Capacitance (pF)
Figure 32: GATE(H) Risetime vs. Load Capacitance.
DAC Output Voltage Deviation (%)
Falltime (ns)
200
180
160
140
120
100
80
60
40
20
0
200
180
160
140
120
100
80
60
40
20
0
0
Figure 29: GATE(L) Risetime vs. Load Capacitance.
6000 8000 10000 12000 14000 16000
Load Capacitance (pF)
0.04
0.02
0
-0.02
-0.04
-0.06
-0.08
-0.1
0
20
40
60
80
100
120
Junction Temperature (˚C)
Figure 30: GATE(H) & GATE(L) Falltime vs. Load Capacitance.
Figure 33: DAC Output Voltage vs Temperature, DAC Code = 10111,
VCC = 12V.
0.04
0.05
Output Error (%)
0.02
Output Error (%)
CS5166
Application Information: continued
0
-0.02
-0.04
-0.06
0
-0.05
-0.1
-0.15
-0.2
-0.08
-0.1
-0.25
1.325 1.375 1.425 1.475 1.525 1.575 1.625 1.675 1.725 1.775 1.825 1.875 1.925 1.975 2.025 2.075
2.125 2.225 2.325 2.425 2.525 2.625 2.725 2.825 2.925 3.025 3.125 3.225 3.325 3.425 3.525
DAC Output Voltage Setting (V)
DAC Output Voltage Setting (V)
Figure 31: Percent Output Error vs DAC Voltage Setting,
VCC = 12V, TA = 25˚C, VID4 = 0.
Figure 34: Percent Output Error vs. DAC Output Voltage Setting
VCC = 12V, TA = 25˚C, VID4 = 1.
20
CS5166
Additional Application Circuits
+5V
MBRS120
1µF
MBRS120
1200uF/10V
x3
MBRS120
1µF
VCC
VID0
VGATEH
1.2µH
VID1
VID2
Vcc
VGATEL
COFF
0.1µF
VFB
LGND
Vss
510
ISENSE
PWRGD
SS
1200µF/10V
x5
IRL3103S
PGND
COMP
0.1µF
3mΩ
CS5166
VID3
VID4
330pF
Droop Resistor
(Embedded PCB trace)
IRL3103S
3.3K
PWRGD
PENTIUM®II
SYSTEM
1000pF
0.1µF
VID4
VID3
VID2
VID1
VID0
Figure 35: +5V to +2.8V @ 14.2A for 300 MHz Pentium®II.
21
CS5166
Package Specification
PACKAGE THERMAL DATA
PACKAGE DIMENSIONS IN mm (INCHES)
D
Lead Count
Metric
Max
Min
10.50
10.10
16L SO Wide
Thermal Data
English
Max Min
.413 .398
RΘJC
RΘJA
16L
SO Wide
typ
typ
23
105
˚C/W
˚C/W
Surface Mount Wide Body (DW); 300 mil wide
7.60 (.299)
7.40 (.291)
10.65 (.419)
10.00 (.394)
0.51 (.020)
0.33 (.013)
1.27 (.050) BSC
2.49 (.098)
2.24 (.088)
1.27 (.050)
0.40 (.016)
2.65 (.104)
2.35 (.093)
0.32 (.013)
0.23 (.009)
D
REF: JEDEC MS-013
0.30 (.012)
0.10 (.004)
Ordering Information
Part Number
CS5166GDW16
CS5166GDWR16
Rev. 6/28/99
Description
16L SO Wide
16L SO Wide (tape & reel)
Cherry Semiconductor Corporation reserves the right to
make changes to the specifications without notice. Please
contact Cherry Semiconductor Corporation for the latest
available information.
22
© 1999 Cherry Semiconductor Corporation