PM200RSD060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO A B H AA - DIA. (4 TYP.) W W Y Z V P T Y R Y AC W AC 12 3 4 9 11 13 15 17 19 N Q 5678 10 12 14 16 18 AE (15 TYP.) 63 MM AB - THD (6 TYP.) TC Measured Point E C F B Q J 11. W P 12. V WPI 13. V NC 14. V NI 15. Br 16. U N 17. V N 18. W N 19. FO W W V U AH AH G M M Z S D Z Y Z Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AD AG U VUPC UP U FO VUPI FO V CC OUT V VPI V U K L N SI V FO V CC OUT V VPC VP FO GND GND SI V WPI V CC OUT IN V WPC WP W FO W IN FO SI V CC GND GND FO OUT IN N SI UN B GND GND V CC OUT TEMP SI IN FO VN VNI V CC GND GND OUT IN FO SI V CC GND GND OUT IN FO SI GND GND FO BR V NC WN P GND GND X IN AF P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.31±0.04 135.0±1.0 S 0.69 17.5 B 4.74±0.02 120.5±0.5 T 0.65 16.5 C 4.33±0.04 110.0±1.0 U 0.52 13.2 D 4.27 10.5 V 0.43 11.0 E 3.76±0.02 95.5±0.5 W 0.39 10.0 F 3.29 83.5 X 0.30 7.7 G 2.01 51.0 Y 0.285 7.25 H 1.602 40.68 Z 0.24 6.0 J 1.56 39.5 AA 0.22 Dia. Dia. 5.5 K 1.37 34.7 AD Metric M5 M5 L 1.33 33.7 AC 0.128 3.22 M 1.02 26.0 AD 0.10 2.6 N AE 0.08 2.0 P 0.95 +0.06/-0.0 24.1 +1.5/-0.0 0.85 21.5 AF 0.07 1.8 Q 0.79 20.0 AG 0.06 1.6 R 0.780 19.82 AH 0.02 0.5 Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200RSD060 is a 600V, 200 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 60 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM200RSD060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 920 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Collector Current, ± (TC = 25°C) IC 200 Amperes Peak Collector Current, ± (TC = 25°C) ICP 400 Amperes Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C) VCC 400 Volts VCC(surge) 500 Volts PC 595 Watts VCES 600 Volts IC 75 Amperes ICP 150 Amperes VR(DC) 600 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Peak Collector Current, ± (TC = 25°C) FWDi Rated DC Reverse Voltage (TC = 25°C) FWDi Forward Current (TC = 25°C) IF 75 Amperes Collector Dissipation (TC = 25°C) PC 312 Watts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) 2 VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts Fault Output Current (UFO, VFO, WFO, FO) IFO 20 mA Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ICES VCE = VCES, Tj = 25°C, — — 1.0 mA — — 10 mA IGBT Inverter Sector Collector Cutoff Current VD = 15V, VCIN = 15V VCE = VCES, Tj = 125°C, VD = 15V, VCIN = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage VEC -IC = 200A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 200A, — 1.70 2.3 Volts — 1.70 2.3 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 200A, Tj = 125°C Inductive Load Switching Times ton 0.4 0.8 2.0 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 200A — 0.4 1.0 µS toff Tj = 125°C — 2.0 2.9 µS — 0.6 1.2 µS — — 1.0 mA — — 10 mA tC(off) IGBT Brake Sector Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, VD = 15V, VCIN = 15V VCE = VCES, Tj = 125°C, VD = 15V, VCIN = 15V FWDi Forward Voltage Collector-Emitter Saturation Voltage VFM IF = 75A — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 2.35 2.80 Volts — 2.55 3.05 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125°C 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified haracteristics Symbol Test Conditions Min. Typ. Max. Units OC Tj = -20°C — — 690 Amperes Control Sector Over Current Trip Level Inverter Part (VD = 15V) Tj = 25°C 351 413 570 Amperes Tj = 125°C 310 — — Amperes Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 115 161 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 560 — Amperes — 241 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection (VD = 15V) Supply Circuit Under Voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 60 82 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 15 20 mA Thermal Voltage ON Vth(on) Applied between 1.2 1.5 1.8 Volts Thermal Voltage OFF Vth (off) UP, VP, WP, UN, VN, WN, Br -VNC 1.7 2.0 2.3 Volts Input ON Threshold Voltage VCIN(on) Applied between — — 0.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br -VNC 4.0 — — Volts IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Fault Output Current* Minimum Fault Output Pulse Width* *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Inverter Part Junction to Case Thermal Resistance Brake Part Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.21 °C/Watt Rth(j-c)F Each FWDi — — 0.35 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.13** °C/Watt Rth(j-c´)F Each FWDi* — — 0.21** °C/Watt Rth(j-c)Q Each IGBT — — 0.40 °C/Watt Rth(j-c)F Each FWDi — — 1.10 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.27** °C/Watt Rth(j-c´)F Each FWDi* — — 0.47** °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt Thermal Grease Applied *TC measured point is just under chip. **If you use this value, Rth(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br-VNC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.0 µS IF = 12mA ≥ 2.5 µS *** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts DIODE FORWARD CHARACTERISTICS (INVERTER PART) 1.0 0.5 0 0 40 80 120 160 102 101 0 COLLECTOR CURRENT, IC, (AMPERES) CONDITIONS: HALF-BRIDGE INDUCTIVE LOAD SWITCHING OPERATION Tj = 25oC Tj = 125oC Esw(off) VCC = 300V Esw(on) VGE = ±15V 100 COLLECTOR CURRENT, IC, (AMPERES) 6 1.5 2.0 2.5 103 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 101 100 10-1 10-2 10-3 10-3 STANDARD VALUE Rth(j-c)Q = 0.21oC/W ( IGBT) Rth(j-c)Q = 0.35oC/W (FWDi) SINGLE PULSE 10-2 10-1 TIME, (s) 100 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SWITCHING LOSS, ESW (mJ/PULSE) 102 102 1.0 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD DIODE FORWARD VOLTAGE, VFM, (VOLTS) SWITCHING LOSS CHARACTERISTICS 10-1 101 0.5 trr 10-1 10-2 101 100 200 102 Irr TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 1.5 VD = 15V Tj = 25oC Tj = 125oC REVERSE RECOVERY TIME, trr, (µS) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC DIODE FORWARD CURRENT, -IF, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) 100 103 2.0 101 REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 101 100 10-1 10-2 10-3 10-3 STANDARD VALUE Rth(j-c)Q = 0.40oC/W ( IGBT) Rth(j-c)Q = 1.10oC/W (FWDi) SINGLE PULSE 10-2 10-1 TIME, (s) 100 101 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) (INVERTER PART)