PM75RVA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts TERMINAL CODE 1. WFO 11. UP 2. VWPC 12. VUP1 3. WP 13. Br 14. FO 4. VWP1 5. VFO 15. VNC 16. VN1 6. VVPC 17. UN 7. VP 18. VN 8. VVP1 19. WN 9. UFO 10. VUPC A D P N J TYP. N P B P M R 1234 U 5678 9 10 1112 B K E U V 13 14 15 16 17 18 19 L - TYP. U V M W T (4 TYP.) Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. S NUTS (6 TYP.) CCØ (4 PLACES) AA - TYP. X SEE DETAIL A W Z - TYP. H BB SQ PIN - TYP. (19 PLACES) C G Y DETAIL A F VWP1 WFO WP VWPC VVP1 VFO VP VVPC VUP1 UFO UP VUPC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND GND GND GND GND UN GND FO IN VCC VN VN1 WN VNC Br FO GND FO IN VCC RfO GND FO IN VCC GND Si GND FO IN VCC TEMP GND OUT Si TH OUT Si OUT Si OUT Si OUT Si OUT Si Features: □ Complete Output Power Circuit OUT □ Gate Drive Circuit RfO = 1.5k OHM B N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches A 4.33 110.0 P 0.30 7.5 3.50 89.0 R 0.65 16.5 S M5 Metric M5 B C 0.87 +0.04/-0.02 22.0 +1.0/-0.5 Millimeters D 3.74±0.010 95.0±0.25 T 0.22 Dia. Dia. 5.5 E 2.91±0.010 74.0±0.25 U 0.56±0.010 14.1±0.25 F 0.16 4.0 V 1.72±0.012 43.57±0.3 G 0.87 22.0 W 0.57±0.012 14.6±0.3 H 0.42 10.6 X 2.90 73.7 J 0.79 20.0 Y 0.78 19.7 K 2.99±0.02 Z 0.10±0.010 2.54±0.25 L 0.39 10.0 AA 0.137±0.010 3.49±0.25 M 0.49 12.5 BB 0.02 SQ 0.64 SQ N 0.67 17.0 CC 0.12 +0.04/-0.02 3.0 +1.0/-0.5 76.0±0.5 □ Protection Logic – Short Circuit – Over Temperature – Under Voltage Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75RVA060 is a 600V, 75 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 75 60 375 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RVA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM75RVA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws (Typical) — 17 in-lb Power Device Junction Temperature Mounting Torque, M5 Main Terminal Screws (Typical) — 17 in-lb Module Weight (Typical) — 560 Grams Supply Voltage (Applied between P - N, Surge Value) VCC(surge) 500 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 400 Volts VRMS 2500 Volts Isolation Voltage, AC 1 minute, 60Hz, Sinusoidal Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC) VFO 20 Volts Fault Output Current (Sink Current at FO Terminals) IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) IC 75 Amperes Peak Collector Current, ± (TC = 25°C) ICP 150 Amperes Collector Dissipation (TC = 25°C) PC 284 Watts VCES 600 Volts IC 30 Amperes Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Peak Collector Current, ± (TC = 25°C) ICP 60 Amperes Collector Dissipation (TC = 25°C) PC 178 Watts IF 30 Amperes VR(DC) 600 Volts FWDi Forward Current (TC = 25°C) FWDi Rated DC Reverse Voltage (TC = 25°C) 376 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RVA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 39 — — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V 115 — — Amperes — 94 — Amperes Control Sector Short Circuit Trip Level Brake Part toff(SC) VD = 15V — 10 — µS Over Temperature Protection OT Trip Level 100 110 120 °C (VD = 15V, Lower Arm) OTr Reset Level 85 95 105 °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 44 60 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN (off) WP-VWPC, UN, VN, WN, Br-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V* — — 0.01 mA IFO(L) VD = 15V, VFO = 15V* — 10 15 mA tFO VD = 15V* 1.0 1.8 — mS Short Circuit Current Shut-off Time Circuit Current Fault Output Current Minimum Fault Output Pulse Width * Fault output is given only when the internal SC, OT, and UV protections circuits of either an upper-arm or a lower-arm device operate to protect it. 377 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RVA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA FWDi Forward Voltage VEC -IC = 75A, VD = 15V, VCIN = 15V — 2.20 3.30 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 2.35 2.80 Volts — 2.55 3.05 Volts 0.4 0.8 2.1 µS — 0.2 0.3 µS IGBT Inverter Sector Collector-Emitter Saturation Voltage Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Pulsed, Tj = 125°C Inductive Load Switching Times ton (Upper-Lower Arm) trr VD = 15V, VCIN = 0V ~ 15V tC(on) VCC = 300V, IC = 75A, — 0.3 1.1 µS toff Tj = 125°C — 1.8 2.9 µS — 0.6 1.2 µS VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA tC(off) Brake Sector Collector-Emitter Cutoff Current FWDi Forward Voltage Collector-Emitter Saturation Voltage ICES VFM IF = 30A — 2.20 3.30 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 30A, — 2.35 2.80 Volts — 2.55 3.05 Volts Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 30A, Pulsed, Tj = 125°C 378 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RVA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.44 °C/Watt Rth(j-c)D Each Inverter FWDi — — 1.00 °C/Watt Rth(j-c)Q Each Brake IGBT — — 0.70 °C/Watt Rth(j-c)D Each Brake FWDi — — 1.50 °C/Watt Case to Fin Per Module, — — 0.027 °C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals ≤ 400 Volts VCE(surge) Applied across C-E Terminals ≤ 500 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC* Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br ≥ 4.0 Volts tDEAD For IPM's each Input Signal ≥ 2.5 µS Arm Shoot-Through Blocking Time * With ripple satisfying the following conditions, dv/dt swing ≤ 5V/µs, Variation ≤ 2V peak to peak. 379 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RVA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Inverter Part COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 2.0 90 Tj = 25oC 2.0 1.0 1.0 VD = 15V Tj = 25°C Tj = 125°C 0 IC = 75A Tj = 25°C Tj = 125°C 0 0 50 100 150 13 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) Tj = 25°C Tj = 125°C 100 tc(off) tc(on) 10-1 100 103 Irr 10-1 101 trr VCC = 300V VD = 15V Tj = 25°C Tj = 125°C COLLECTOR CURRENT, IC, (AMPERES) 100 103 101 102 2.0 101 3.0 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C PSW(off) 100 PSW(on) PSW(off) 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 150 102 VD = 15V DIODE FORWARD CURRENT, IE, (AMPERES) 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) FWDi REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 100 102 1.0 SWITCHING LOSS CHARACTERISTICS (TYPICAL) VD = 15V Tj = 25°C Tj = 25°C Tj = 125°C CIRCUIT CURRENT, ID, (mA) VCC = 300V VD = 15V 101 0 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) VCC = 300V VD = 15V Tj = 25°C Tj = 125°C COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY TIME, trr, (µS) 17 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIMES, ton, toff, (µs) ton 102 30 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) toff 10-1 101 380 15 101 100 13 60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) 101 15 VD = 17V 0 0 COLLECTOR CURRENT, IC, (AMPERES) 10-2 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 101 100 N-SIDE 50 P-SIDE 100 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 CARRIER FREQUENCY, fC, (kHz) 30 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RVA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) Tj = 25°C 1.0 0.8 0 13 15 17 1.2 1.2 1.0 1.0 0.8 0.8 VD = 15V 0 -60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (°C) 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.44°C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (°C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) 15 20 100 JUNCTION TEMPERATURE, Tj, (°C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 0 -60 20 VD = 15V 0 -60 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25°C) = 1.0 1.2 SHORT CIRCUIT CURRENT TRIP LEVEL (Tj = 25°C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 15V) = 1.0 Inverter Part 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 1.00°C/W 10-3 10-3 10-2 10-1 100 10 1 TIME, (s) 381 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RVA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Brake Part COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 30 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 2.0 2.0 1.0 1.0 VD = 15V Tj = 25°C Tj = 125°C 0 IC = 15A Tj = 25°C Tj = 125°C 20 30 0 13 COLLECTOR CURRENT, IC, (AMPERES) Tj = 25°C Tj = 125°C 101 100 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) DIODE FORWARD CURRENT, IE, (AMPERES) VD = 15V 0 10 15 0 17 1.0 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.70°C/W 10-2 10-1 TIME, (s) 100 3.0 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 2.0 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) DIODE FORWARD CHARACTERISTICS 102 13 20 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 10 15 VD = 17V 0 0 0 382 OUTPUT CHARACTERISTICS (TYPICAL) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 1.50°C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1