PM75RSK060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts B D VUPC UFO UP VUPI VVPC VFO VP VVPI VWPC WFO WP VWPI VNC 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. P VNI BM UN VN WN FO P BR N U V W J TYP L TYP K U 1 2 3 4 5 6 7 8 "T" (4 TYP) 9 10 11 12 13 14 15 16 17 18 19 TYP W V R"Y" (4 PLACES) A E H G F X 20 21 22 23 Z M U+2205EE 25 TYP N AA 24 FF DD BB R C Q S VUPC UP GND GND VUPI VVPI OUT V CC UFO VVPC VP VFO GND GND OUT V CC VWPI OUT V CC FO V WP WPC WFO GND GND UN VN VNI FO BR VNC WN CC TAB DETAIL SI IN IN FO SI IN FO SI IN FO OUT V CC SI GND GND IN FO OUT V CC TEMP SI GND GND OUT V CC IN FO SI GND GND OUT V CC IN FO SI GND GND Rfo Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free wheel diode power devices. Features: □ Complete Output Power Circuit th □ Gate Drive Circuit B N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches A B Millimeters 2.76±0.04 70.0±1.0 R 0.21 5.4 4.29±0.04 109.0±1.0 S 0.39 10.0 C 0.83±0.04 21.0±1.0 T 0.18 4.5 D 3.78±0.02 96.0±0.5 U 0.02 0.6 E 2.31±0.02 58.5±0.5 V 0.02 0.4 F 2.22±0.03 56.5±0.8 W 0.03 0.75 G 1.61 41.0 X 0.03 0.8 H 1.30 33.0 Y 0.20 5.0 60.96±0.8 Z 0.25 6.35 AA 0.04 1.0 J 2.40±0.03 K 0.30 7.62 L 0.10±0.01 2.54±0.25 BB 0.39 9.95 M 0.66 16.75 CC 0.24 6.0 N 0.49±0.01 12.5±0.25 DD 0.21 5.4 P 0.69 17.52 EE 0.07 1.65 Q 0.53 13.5 FF 2.46±0.03 □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75RSK060 is a 600V, 75 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 75 60 62.5±0.08 549 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSK060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25 °C unless otherwise specified Characteristics Symbol PM25RSK120 Units Junction Temperature Tj –20 to 150 °C Storage Temperature Tstg –40 to 125 °C Case Operating Temperature TC –20 to 100 °C Mounting Torque M4 Mounting Screws – 13 in-lb Module Weight (Typical) – 150 Grams VCC(prot) 400 Volts VRMS 2500 Volts VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VNC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IC 75 Amperes Peak Collector Current, ± ICP 150 Amperes Supply Voltage (Applied between P-N) VCC 450 Volts VCC (surge) 500 Volts PC 125 Watts VCES 600 Volts IC 30 Amperes Supply Voltage Protected by OC and SC (VD = 13.5 ~ 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Supply Voltage, Surge (Applied between P-N, Surge Value) Collector Dissipation Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Peak Collector Current, ± ICP 60 Amperes Supply Voltage (Applied between P-N) VCC 450 Volts VCC (surge) 500 Volts PC 75 Watts IF 30 Amperes VR(DC) 600 Volts Supply Voltage, Surge (Applied between P-N, Surge Value) Collector Dissipation Diode Forward Current Diode DC Reverse Voltage 550 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSK060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25 °C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20°C ≤ Tj ≤ 125°C 115 161 – Amperes 39 53 – Amperes – 241 – Amperes – 79 – Amperes Control Sector Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V – 10 – µS OT Trip Level 100 110 120 °C OTR Reset Level – 90 – °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level – 12.5 – Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15.0 16.5 Volts Circuit Current ID – 44 60 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC – 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-Ø Sinusoidal 5 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V – – 0.01 mA IFO(L) VD = 15V, VFO = 15V – 10 15 mA tFO VD = 15V 1.0 1.8 – mS Minimum Fault Output Pulse Width 551 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSK060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C – – 1 mA VCE = VCES, VD = 15V, Tj = 125°C – – 10 mA FWDi Forward Voltage VEC -IC = 75A, VD = 15V, VCIN = 15V – 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, Tj = 25°C – 1.8 2.7 Volts VD = 15V, VCIN = 0V, IC = 75A, – 1.85 2.78 Volts 0.4 0.8 2.0 µS IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ~ 15V, – 0.15 0.3 µS tC(on) VCC = 300V, IC = 75A, – 0.4 1.0 µS toff Tj = 125°C, Inductive Load – 2.0 2.9 µS – 0.5 1.0 µS VD = 15V, VCIN = 0V, IC = 30A, Tj = 25°C – 1.8 2.7 Volts VD = 15V, VCIN = 0V, IC = 30A, – 1.9 2.8 Volts tC(off) Brake Sector Collector-Emitter Saturation Voltage VCE(sat) Tj = 125°C FWDi Forward Voltage VEC -IC = 15A, VD = 15V, VCIN = 15V – 1.7 2.7 Volts Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C – – 1 mA VCE = VCES, VD = 15V, Tj = 125°C – – 10 mA Condition Min. Typ. Max. Units Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Rth(j-c)Q Each Inverter IGBT – – 1.0 °C/Watt Rth(j-c)D Each Inverter FWDi – – 0.95 °C/Watt Rth(j-c)Q Each Brake IGBT – – 1.66 °C/Watt Rth(j-c)D Each Brake FWDi – – 1.9 °C/Watt Case to Fin Per Module – – 0.036 °C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 800 Volts VD Applied between VUP1-VUPC, 15 ± 1.5 Volts VN1-VNC, VVP1-VVPC, VWP1-VWPC 552 Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD ≥2.5 µS Input Signal Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSK060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Inverter Sector 3 2 1 4 3 2 IC = 15A VCIN = 0V Tj = 25oC Tj = 125oC 1 0 0 0 40 80 120 160 10 15 80 VD = 17V 13 60 40 20 Tj = 25oC VCIN = 0V 0 0 12 14 16 18 0 20 1 2 3 4 5 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 SWITCHING TIMES, tc(on), tc(off), (µs) toff 100 ton REVERSE RECOVERY TIME, trr, (AMPERES) 101 VCC = 300V VD = 15V Tj = 125oC VCC = 300V VD = 15V Tj = 125oC 100 tc(off) 102 VCC = 300V VD = 15V Tj = 125oC Irr trr 10-1 101 tc(on) 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 10-1 100 10-2 101 COLLECTOR CURRENT, IC, (AMPERES) 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 4 COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 100 5 5 SWITCHING TIMES, t(on), t(off), (µs) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 100 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) 102 DIODE FORWARD CURRENT, -IC, (AMPERES) VD = 15V VCIN = 15V Tj = 25oC Tj = 125oC 101 100 0 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 553 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSK060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Inverter Sector TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 1.0oC/W 10-3 10-3 10-2 10-1 100 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.95oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101 TIME, (s) Brake Sector COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 3 2 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 1 4 3 2 Tj = 25oC VCIN = 0V IC = 12A IC = 30A 1 0 0 0 10 20 30 40 50 12 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) DIODE FORWARD CURRENT, IF, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 101 100 0.4 0.8 1.2 1.6 DIODE FORWARD VOLTAGE, VF, (VOLTS) 15 30 VD = 17V 2.0 13 20 10 14 16 18 0 20 1 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 1.66oC/W 10-2 10-1 TIME, (s) 100 3 4 5 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 2 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) DIODE FORWARD CHARACTERISTICS 0 40 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 102 Tj = 25oC VCIN = 0V 0 0 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SATURATION VOLTAGE VCE(sat), (VOLTS) 4 50 COLLECTOR CURRENT, IC, (AMPERES) 5 5 554 OUTPUT CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 1.9oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101