SR036/SR037 SR036 SR037 Demo Kit Available Inductorless, Dual Output Off-Line Regulators Features General Description ❑ Accepts peak input voltages up to 700V The Supertex SR036 and SR037 are inductorless, dual output off-line controllers. They do not require any transformers, inductors, or high voltage input capacitors. The input voltage, HVIN, is designed to operate from an unfiltered full wave rectified 120V or 240V AC line. It is designed to control an external N-channel MOSFET. When HVIN is between VGS(th) to 40V, where VGS(th) is the threshold voltage of the external MOSFET, the external N-channel MOSFET is turned on allowing it to charge an external capacitor connected to VSOURCE. An unregulated DC voltage will develop on VSOURCE. Once HVIN is above 45V, the N-channel MOSFET is turned off. The maximum gate voltage for the external MOSFET is 24V. The unregulated voltage is approximately 18V. The SR036 also provides a regulated 3.3V whereas the SR037 provides a regulated 5.0V. ❑ Operates directly off of rectified 120V AC or 240V AC ❑ Integrated linear regulator ❑ Minimal power dissipation ❑ No high voltage capacitors required ❑ No transformers or inductors required Applications ❑ 3.3V or 5.0V power supplies ❑ SMPS house keeping power supplies WARNING!!! Galvanic isolation is not provided. Dangerous voltages are present when connected to the AC line. It is the responsibility of the designer to assure adequate safeguards are in place to protect the end user from electrical shock. ❑ White goods ❑ Appliances ❑ Small off-line low voltage power supplies ❑ Lighting controls SR03x Typical Application Circuit ~18V Unregulated Surge Protection 120VAC or 240VAC Gate 100µF SR036 or SR037 VSOURCE SR036: VOUT=3.3V Regulated SR037: VOUT=5.0V Regulated VOUT 1.0µF 06/13/02 Supertex Inc. does not recommend the use of its products in life support applications and will not knowingly sell its products for use in such applications unless it receives an adequate "products liability indemnification insurance agreement." Supertex does not assume responsibility for use of devices described and limits its liability to the replacement of devices determined to be defective due to workmanship. No responsibility is assumed for possible omissions or inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications, refer to the Supertex website: http://www.supertex.com. For complete liability information on all Supertex products, refer to the most current databook or to the Legal/Disclaimer page on the Supertex website. 1 SR036/SR037 Ordering Information HVIN Maximum Voltage Gate Voltage (max) 700V Package Options VOUT 24V MSOP-8 SO-8 w/ Heat Slug 3.3V SR036MG* SR036SG 5.0V SR037MG* SR037SG * Product supplied on 2500 piece carrier tape reel. Pin Configuration Absolute Maximum Ratings* VIN, High Voltage Input +700V VOUT, Low Voltage Output +6.0V Storage Temperature HVIN 1 8 Gate N/C 2 7 Source N/C 3 6 VOUT GND 4 5 N/C -65°C to +150°C Soldering Temperature +300°C Power Dissipation, MSOP-8 300mW Power Dissipation, SO-8 slug MSOP-8 (top view) 1.50W * All voltages are referenced to GND. HVIN 1 8 Gate N/C 2 7 Source N/C 3 6 VOUT GND 4 5 N/C SO-8 Slug Backside: GND (top view) Electrical Characteristics (Over operating supply voltages unless otherwise specified, TA=0°C to +125°C) Symbol Parameter Min Typ Max 700 Units HVIN Input voltage VTH HVIN voltage when Gate is pulled to ground 40 45 50 V VGS Gate to source clamp voltage ±10 ±15 ±20 V VGATE Gate to ground clamp voltage 18 20 24 V VOUT Regulated output voltage for the MSOP-8 SR036 2.97 3.30 3.63 SR037 4.50 5.00 5.50 VOUT Regulated output voltage for the SO-8 with heat slug SR036 2.97 3.30 3.63 SR037 4.5 5.00 5.50 Freq Input AC frequency 407 40 2 100 V V V Hz Conditions Peak transient voltage Peak rectified AC voltage IGS = ±100µA VSOURCE = 10V, IOUT = 15mA VSOURCE = 10V, IOUT = 15mA VSOURCE = 10V, IOUT = 30mA VSOURCE = 10V, IOUT = 30mA SR036/SR037 Typical Performance Curves Gate Clamp HVIN (off) 60 25 50 20 HVIN (V) Vgate (V) 40 15 10 30 20 5 10 0 0 -40 -10 20 50 80 110 140 -40 -10 20 Temperature (°C) 50 80 110 140 Temperature (°C) Gate Voltage Regulator Output (SR037) 20 6 18 5 16 14 VGate (V) VOUT (V) 4 3 12 10 8 2 6 4 1 2 0 0 0 5 10 15 20 25 0 10 20 Source Voltage (V) 30 40 50 60 70 80 HVIN (V) Load Regulation (SR037) HV Input Current 5.05 2100 125°C 5.00 1800 25°C 4.95 -40°C VOUT (V) 1500 IIN (µA) 1200 900 4.90 Source=15V 25°C 4.85 4.80 600 Source=8V 25°C 4.75 300 4.70 4.65 0 0 50 100 150 200 250 300 350 0 400 HVIN (V) 5 10 15 20 IOUT (mA) 3 25 30 35 SR036/SR037 Applications Information Functional Block Diagram Operating Principle HVIN The SR03x operates by controlling the conduction angle of the external MOSFET as shown in Figure 1. When the rectified AC voltage is below the VTH threshold, the pass transistor is turned on. The pass transistor is turned off when the rectified AC is above HVIN(off). Output voltage (Vunreg) decays during the periods when the switch is off and when the rectified AC is below the output voltage. The amount of decay is determined by the load and the value of C1. Since the switch only conducts with low voltages across it, power dissipation is minimized. VREF Gate Source CM Reg VOUT GND Switch ON HVIN V TH VUNREG VREG not to scale Figure 1: Typical Waveforms 4 SR036/SR037 Applications Information, continued VN2460N8 Fuse VUNREG 220µF Surge Protection 120VAC or 240VAC 1KΩ IOUT typical 40mA (IUNREG + IREG) Gate HVIN ON/OFF Source SR036 or SR037 TN2106K1 VOUT VREG 1µF GND Figure 2: Example Circuit with Enable Control Figure 2 is an example circuit using the SR036 or SR037 along with a Supertex VN2460N8 MOSFET to generate an unregulated voltage of approximately 18V and a regulated voltage of 3.3V for the SR036 or 5.0V for the SR037. The combined total 120VAC or 240VAC VN2460N8 2N3904 Vout1=5.0V 220µF Surge Protection Fuse output current is typically 40mA. The TN2106K1 in series with a 1KΩ resistor can be added for applications requiring an enable control. Gate HVIN 1MΩ 1µF Vz 5.6V Source VOUT SR036 10KΩ Vout2=3.3V 1µF GND Figure 3: Generating Two Regulated Voltages For applications requiring two regulated voltages, an inexpensive discrete linear regulator can be added to regulate the unregulated output as show in Figure 3. The discrete linear regulator consists of a Zener diode, a resistor and a bipolar transistor. The regulated voltage, Vout1, is determined by the Zener diode voltage minus the base-to-emitter voltage drop of 0.6V. Figure 3 uses a 5.6V Zener diode to obtain a 5.0V output. Different Zener diode voltages can be used to obtain different regulated output voltages. 5 SR036/SR037 Applications Information, continued VN2460N8 120VAC or 240VAC Surge Protection Fuse Unregulated Voltage 1N4001 220µF Gate HVIN 12V Coil Relay Source 3.3V SR036 VOUT 1µF GND Logic Control Circuit VN2110K1 Figure 4: Driving 12V Relay Coils The circuit shown in Figure 4 uses the SR036 to supply a regulated 3.3V for the logic control circuitry while the unregulated voltage is used to drive a 12V relay coil. The operating voltage for a 12V relay coil is typically very wide and can therefore operate directly from the unregulated line. VN2460N8 120VAC or 240VAC Surge Protection Fuse Unregulated Voltage 1N4001 220µF Gate HVIN Source SR037 GND VOUT 5.0V Logic Control Circuit 5V Coil Relay 1KΩ 1µF 2N3904 100Ω Figure 5: Driving 5V Relay Coils The circuit shown in Figure 5 uses the SR037 to supply a regulated 5.0V for the logic control circuitry while the unregulated voltage is used to drive a 5.0V coil relay. To overcome the voltage variation of the unregulated line, a bipolar transistor is 5.0V R = used to drive the coil with a constant current. The resistor value from the emitter to ground sets the desired coil current. For an arbitrary coil current of 40mA, the resistor value can be calculated as: 40mA 1KΩ - Vbe β , where Vbe = 0.6V and β = 100 40mA = 100Ω 6 SR036/SR037 Applications Information, continued Surge Protection 120VAC or 240VAC Unregulated Voltage VN2460N8 Fuse Vz 5.1V 220µF Gate HVIN 5V Coil Relay Source SR037 VOUT Logic Control Circuit 5.0V 1µF GND Figure 6: Driving 5V Relay Coils with Zener Diode Clamp The circuit shown in Figure 6 uses the SR037 to supply a regulated 5.0V for the logic control circuitry. A 5.1V Zener diode is used in parallel with the 5.0V relay coil to ensure that the relay coil’s maximum operating voltage is not exceeded. The Zener 120VAC Unregulated Voltage TN2425N8 Surge Protection Fuse diode also acts as the catch diode when the coil is switched to the off state. An external series resistor is used to limit the amount of Zener current. 220µF Gate HVIN Source SR036 or SR037 GND VOUT VREG 1µF 330Ω 330Ω Figure 7: Driving LEDs from 120VAC The circuit shown in Figure 7 uses the SR036 or SR037 to drive 12 high efficient red LEDs from a 120V AC line. The average LED current is approximately 20mA. 06/13/02rev.12 ©2002 Supertex Inc. All rights reserved. Unauthorized use or reproduction prohibited. 7 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 • FAX: (408) 222-4895 www.supertex.com