Illuminated Switches Standard Size Snap-in Pushbuttons (1.2) x (2.0)Typ .047 x .079 (1.8) .071 (0.5) Typ .020 NC (13.2) Sq .520 NO 2 (21.5) .846 (17.8) Sq .701 4 (2.8) Typ .110 (5.08) Typ .200 (7.5) .295 Latchdown Position LB15SKW01-12-CJ Round Single pole models do not have terminals 4, 5, & 6. (1.2) x (2.0)Typ .047 x .079 (1.8) .071 (0.5) Typ .020 NC 3 NO (2.54) Typ .100 (3.2) .126 (21.5) .846 LB16CKW01-12-CJ (1.2) x (2.0)Typ .047 x .079 (0.5) Typ .020 NC NO (2.54) Typ .100 (1.0) .039 (3.2) .126 LB26RGW01-12-CJ (21.7) Dia .854 4 L (-) Single pole models do not have terminals 4, 5, & 6. (13.2) .520 (17.8) .701 (24.0) .945 (15.8) Sq .622 (2.8) Typ .110 (5.08) Typ .200 (1.8) .071 (19.4) .764 6 5 1 COM (7.5) .295 Latchdown Position Rectangular L (+) 2 (1.0) .039 (19.0) Dia .748 (23.7) Dia .933 (15.8) Sq .622 L (-) (1.0) .039 (3.2) .126 6 5 1 COM (2.54) Typ .100 L (+) 3 (22.5) .886 Latchdown Position (7.5) .295 COM 3 L (+) 6 5 2 (15.8) .622 4 1 L (-) (5.08) Typ .200 (22.0) .866 (2.8) Typ .110 Illuminated Switches Square LB Series Single pole models do not have terminals 4, 5, & 6. How to order: 1 2 3 4 5 7 6 LB 1 1 2 2 5 6 3 S C R 4 K G POLES: SPDT DPDT CIRCUITS: ON-(ON) ON-ON (Alternate Action with Latchdown) SHAPES: Square Round Rectangular HOUSING: Black Gray 5 CONTACTS & TERMINALS: W01 Silver Contacts Rated 3A @ 125/250V AC Solder Lug / Quick Connect G01 Gold Contacts Rated 0.4VA @ 28V AC/DC Solder Lug / Quick Connect [email protected] 6 LAMPS: Type1: Incandescent Lamp used with Solid Cap 5-volt 05 12 12-volt Type2: Incandescent or Neon used w / Insert Cap 110-volt Neon 01 5-volt Incandescent 05 12 12-volt Incandescent Type 3: Bright LED used with LED Cap No Resistor 5-volt 12-volt 24-volt Red 5C 5C05 5C12 5C24 Amber 5D 5D05 5D12 5D24 Green 5F 5F05 5F12 5F24 Type 4: Super Bright LED used with LED Cap White 6B 6F Green Blue 6G Type 5: LED in Spot Illuminated Cap Red Single Color 1C 1D Amber Single Color 1F Green Single Color CF Red/Green Bicolor 7 CAPS TYPES & COLORS: Solid Cap: Lens/Filter Colors (only for type 1 lamp) BJ White/Clear Red/Clear CJ Yellow/Clear EJ Green/Clear FJ Blue/Clear GJ Insert Cap: Lens/Filter Colors (only for type 2 lamp) Clear/White JB Clear/Red JC Clear/Yellow JE *JF Clear/Green *JG Clear/Blue * JF & JG not suitable with neon. LED Cap: Lens/Diffuser Colors (only for type 3 lamp) Clear/White JB Clear/Red JC Clear/Amber JD JF Clear/Green LED Cap: Lens/Diffuser Colors (only for type 4 lamp) Clear/White JB Spot Illuminated Cap Colors (only for type 5 lamp) Available in square and round only. A Black White B C Red F Green www.greatecs.com 1 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series General Specifications Electrical Capacity (Resistive Load) Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Nominal Operating Force: Contact Timing: Travel: 3A @ 125V AC or 3A @ 250V AC or 3A @ 30V DC 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section. 50 milliohms maximum for silver; 100 milliohms maximum for gold 200 megohms minimum @ 500V DC 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts & case for 1 minute minimum 1,000,000 operations minimum for momentary circuit 200,000 operations minimum for maintained circuit 100,000 operations minimum 4.41N Nonshorting (break-before-make) Momentary: Pretravel .059” (1.5mm); Overtravel .059” (1.5mm); Total Travel .118” (3.0mm) Maintained: Pretravel .087” (2.2mm); Overtravel .031” (0.8mm); Total Travel .118” (3.0mm) Materials & Finishes Housing: Snap-in Frame: Movable Contact: Stationary Contacts: Base: Switch Terminals: Lamp Terminals: Glass fiber reinforced polyamide (UL94V-0) Stainless steel Silver alloy or copper with gold plating Silver alloy or copper with gold plating Liquid crystal polymer (UL94V-0) Phosphor bronze with silver or gold plating Brass with silver plating Illuminated Switches Power Level (silver): Logic Level (gold): Environmental Data Operating Temp Range: Humidity: Vibration: Shock: Sealing: –25°C through +50°C (–13°F through +122°F) Note: When used with a polyvinyl chloride splash cover, the lowest limit is 0°C (32°F) 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s 2 ) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Not available for snap-in; see next section for panel seal. Installation Cap Installation Force: Quick Connect Force: Soldering Time & Temperature: 3.92N maximum downward force on cap 52.95N maximum downward force on connector Manual Soldering: See Profile A in Supplement section. Standards & Certifications Flammability Standards: UL & C-UL Recognized: R CSA Certified: [email protected] UL94V-0 housing & base All models recognized at 3A @ 125V or 250V AC or 0.4VA @ 28V AC/DC maximum; UL File No. WOYR2.E44145; add “/U” to end of part number to order UL mark on switch. C-UL File No. WOYR8.E44145; add “/C-UL” to end of part number to order C-UL mark on switch. All models certified at 3A @125V or 250V AC or 0.4VA @ 28V AC/DC maximum; CSA File Nos. 023535-0-000; add “/C” to end of part number to order CSA mark on switch. www.greatecs.com 2 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series CUTAWAY POLE & CIRCUIT Plunger Position ( ) = Momentary Pole SP DP Connected Terminals Normal Down Normal Down LB15 * LB16 ON ON (ON) ON 1-3 1-2 LB25 * LB26 ON ON (ON) ON 1-3 4-6 Throw & Switch/Lamp Schematics Notes: Switch is marked with NC, NO, COM, L+, L–. Lamp circuit is isolated and requires external power source. Model 1 COM SPDT 3 1 1-2 4-5 NC 2 NO 4 COM NO 6 NC 5 COM DPDT 3 NC 2 L (+) (-) L L (+) (-) L NO * When in latchdown position for the alternate circuit, cap position is .039” (1.0mm) above the built-in bezel. S .622” (15.8mm) Square C .854” (21.7mm) Round R .622” x .866” (15.8mm x 22.0mm) Rectangular (22.0) Dia .866 (16.2) .638 (11.5) .453 (16.2) Sq .638 (22.4) .882 (1.5)R .059 Cutout for 1 switch: .638” x .638” (16.2mm x 16.2mm) Cutout for 1 switch with barriers: .638” x .815” (16.2mm x 20.7mm) Illuminated Switches SHAPES & PANEL CUTOUTS Cutout for 1 switch: .638” x .882” (16.2mm x 22.4mm) Cutout for 1 switch with barriers: .638” x 1.059” (16.2mm x 26.9mm) Panel Thickness for Switches & Barriers: .039” ~ .157” (1.0 ~ 4.0mm) Panel Thickness for Protective Guards & Splash Covers: .039” ~ .138” (1.0 ~ 3.5mm) INCANDESCENT & NEON LAMP CODES & SPECIFICATIONS AT607 & AT607N AT607 Incandescent 5-volt or 12-volt; AT607N Neon 110-volt 12 01 * Voltage V 5V AC 12V AC 110V AC Current I 115mA 60mA 1.5mA Endurance T-1 Bi-pin 05 Avg. Hours Ambient Temp. Range [email protected] 7,000 –25°C ~ +50°C 10,000 determined at a basic temperature of 25°C. Lamp circuit is isolated and requires external power source. * Recommended Resistors for Neon: 33K ohms for 110V AC; 100K ohms for 220V AC www.greatecs.com 3 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series SHAPES & PANEL CUTOUTS The electrical specifications shown are determined at a basic temperature of 25°C. LED circuit is isolated and requires external power source. Polarity marks are on the switch. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement section. Additional lamp detail is shown in the Accessories & Hardware section. Bright LED without Resistor Red Amber Green 5C 5D 5F Red Amber Green Forward Peak Current IFM 30mA 30mA 30mA Continuous Forward Current IF 20mA 20mA 20mA Forward Voltage VF 1.9V 2.0V 2.1V Reverse Peak Voltage V RM 5V 5V 5V Current Reduction Rate Above 25°C ΔI F Color Codes LEDs are colored in OFF state. (+) (-) No Code 0.42mA/°C Ambient Temperature Range T-1 ⁄ 2 Bi-pin 1 No Resistor –25° ~ +50°C Illuminated Switches AT635 Bright LED with Resistor AT627 with Resistor Color Codes: Amber Green 5C 5D 5F Resistor Codes 05 12 24 Forward Peak Current IFM — — — Continuous Forward Current IF 52mA 26mA 13mA Forward Voltage VF 5V 12V 24V Reverse Peak Voltage V RM 4V 8V 16V Current Reduction Rate Above 25°C ΔI F 0.50mA/°C Ambient Temperature Range T-1 Bi-pin AT627 5-volt 4-element with Resistor Red (+) (-) –25° ~ +50°C AT627 12-volt 4-element (+) with Resistor (-) AT627 24-volt (+) 4-element with Resistor (-) Super Bright Single Element LED Attention AT625G Blue AT631B White AT632F Green (+) 6B 6F 6G Color White Green Blue Forward Peak Current IFM 30mA 30mA 30mA Continuous Forward Current IF 20mA 20mA 20mA Forward Voltage VF 3.6V 3.5V 3.6V Reverse Peak Voltage V RM 5V 5V 5V Current Reduction Rate Above 25°C ΔI F Electrostatic Sensitive Devices (-) T-1 Bi-pin [email protected] Ambient Temperature Range 0.50mA/°C –25° ~ +50°C www.greatecs.com 4 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series CAP TYPES & COLOR COMBINATIONS Color Codes: B White C Red D Amber E Yellow F Green G Blue J Clear Solid Cap for Incandescent Lamp Lens/Filter Colors Available: BJ FJ CJ GJ AT4012 Round AT476 Square (3.5) .138 (13.2) Sq .520 (19.0) Dia .748 AT4026 Rectangular (13.2) .520 (4.5) .177 (5.5) .217 Translucent Colored Lens (19.4) .764 (5.0) .197 (6.0) .236 (6.5) .256 Transparent Clear Filter EJ Material: Polycarbonate Lamp AT607 Finish: Glossy Insert Cap for Incandescent or Neon Lamp JB JF JC JG AT477 Square AT4013 Round (3.5) .138 (13.2) Sq .520 (19.0) Dia .748 AT4027 Rectangular (13.2) .520 (4.5) .177 (5.5) .217 Transparent Clear Lens (19.4) .764 (5.0) .197 (6.0) .236 (6.5) .256 Translucent Colored Filter JE JF and JG not suitable with neon lamp. Material: Polycarbonate Finish: Glossy Illuminated Switches Lens/Filter Colors Available: Lamp AT607 or 607N Cap for Bright LED without Resistor Lens/Diffuser Colors Available: JB AT4176 Square (13.2) Sq .520 AT4178 Round JC Transparent Clear Lens (19.0) Dia .748 (3.5) .138 AT4177 Rectangular (4.5) .177 (6.5) .256 (5.5) .217 JD Translucent Colored Diffuser JF Material: Polycarbonate Bright LED AT635 Finish: Glossy Cap for Bright LED with Resistor Lens/Diffuser Colors Available: JB AT4162 Square (13.2) Sq .520 JC AT4164 Round (3.5) .138 (6.5) .256 (19.0) Dia .748 AT4163 Rectangular (4.5) .177 (13.2) .520 (5.0) .197 (6.0) .236 (5.5 .217 JD JF [email protected] Material: Polycarbonate Transparent Clear Lens (19.4) .764 Finish: Glossy Translucent Colored Diffuser Bright LED AT627 www.greatecs.com 5 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series CAP TYPES & COLOR COMBINATIONS Color Codes: A Black B White C Red D Amber F Green J Clear Cap for Super Bright LEDs JB Clear Lens White Diffuser Material: Polycarbonate Finish: Glossy AT4128 Round AT4129 Square (3.5) .138 (13.2) Sq .520 (19.0) Dia .748 AT4130 Rectangular (13.2) .520 (4.5) .177 (5.5) .217 (19.4) .764 Translucent White Diffuser (5.0) .197 (6.0) .236 (6.5) .256 Material: Polycarbonate Transparent Clear Lens LEDs AT625 AT631 AT632 Finish: Glossy The electrical specifications shown are determined at a basic temperature of 25°C. LED circuit is isolated and requires external power source. Single color LEDs are colored in OFF state; bicolor LEDs are translucent white in OFF state. Polarity marks are on the switch. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement section. Additional lamp detail is shown in the Accessories & Hardware section. LED Specifications Single Color LED with 1 Element LED factory assembled in Spot Illuminated Caps Not Available Separately (+) Bicolor LED with 2 Elements (+) (-) Single Color 1C 1D Bicolor 1F CF (-) Red Amber Green Red/Green Forward Peak Current IFM 10mA 30mA 30mA 30/25mA Continuous Forward Current IF 8mA 24mA 24mA 20mA Forward Voltage VF 1.9V 2.0V 2.1V 2.0/2.2V Reverse Peak Voltage V RM 5V 5V 5V Current Reduction Rate Above 25°C ΔI F 0.13mA/°C 0.40mA/°C 0.40mA/°C Ambient Temperature Range Cap Colors Available: AT480 Square A (13.2) Sq .520 B — 0.43/0.38mA/°C –25° ~ +50°C AT4016 Round (4.0) .157 (2.0) .079 (5.0) .197 (3.5) .138 (6.5) .256 C Illuminated Switches Spot Illuminated Cap with LED F Material: Polycarbonate (19.0) Dia .748 (5.0) .197 (4.5) .177 (5.5) .217 Cap with Window (2.0) (6.0) .079 .236 Finish: Glossy Factory Assembled LED; Not Available Separately When ordering spot illuminated cap separately, LED color must be specified. Examples: AT480CA (red LED, black cap); AT4016CFB (red/green bicolored LED, white cap) [email protected] www.greatecs.com 6 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series OPTIONAL ACCESSORIES Barriers AT497 End AT498 Center (23.5) .925 (4.3) Typ .169 (5.2) .205 End Position (20.0) .787 Cutouts for More Than 1 Switch (19.2) .756 A (16.2) .638 (15.0) .591 Center Position (1.19) .047 Material: Polyamide (1.19) .047 Square A = .752” (19.1mm) x Number of Switches + .051” (1.3mm) Rectangular A = .996” (25.3mm) x Number of Switches + .051” (1.3mm) (19.2) .756 AT499 Square Protective Guard Illuminated Switches Splash Covers (10.0) .394 (21.0) .827 Opens 90° Closes manually Cap Height When Assembled (17.0) .669 (20.0) .787 Material: Polyamide (14.0) Sq .551 (17.9) Sq .705 (8.0) .315 Protective Guards reduce depth of switch behind panel by .020” (0.5mm). Splash Covers AT4171 Square Protective Guard (10.5) .413 Opens 180° Closes automatically (17.9 .705 (20.5) .807 (7.1) .280 (18.4) .724 (20.4) .803 Cap Height When Assembled (7.5) .295 (14.2) .559 (17.9) .705 (16.2) Sq .638 (39.0) Min* 1.535 AT4171 Materials : Cover: Clear Polycarbonate Base: Black GFR Polyamide Coil Spring: Stainless Steel (10.5) .413 (20.5) .807 180° (20.4) .803 (N) = Number of switches (20.4) .803 (N) * Minimum dimension allows opening of cover to 180° [email protected] Recommended Panel Thickness: .039” ~ .106” (1.0mm ~ 2.7mm) www.greatecs.com 7 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series OPTIONAL ACCESSORIES Protective Guard AT4057 Rectangular Protective Guard (10.0) .394 (14.0) .551 (21.0) .827 Opens 90° Closes manually Cap Height When Assembled Material: Polyamide (24.15) .951 (8.0) .315 (26.0) 1.024 Protective Guards reduce depth of switch behind panel by .020” (0.5mm). Spring Loaded Protective Guard AT4172 Rectangular Protective Guard (10.5) .413 (20.5) .807 (22.4) .882 (7.1) .280 (24.6) .969 (16.2) .638 (39.0) Min* 1.535 AT4172 Cap Height When Assembled (26.6) 1.047 (20.4) .803 (7.5) .295 (24.1) .949 Opens 180° Closes automatically (10.5) .413 Illuminated Switches (17.9 .705 180° Materials: Cover: Clear Polycarbonate Base: Black GFR Polyamide Coil Spring: Stainless Steel (20.5) .807 (26.6) 1.047 (26.6) 1.047 (N) (N) = Number of switches Recommended Panel Thickness: .039” ~ .106” (1.0mm ~ 2.7mm) * Minimum dimension allows opening of cover to 180° Dust Covers AT4002 Round AT4001 Square (21.0) Dia .827 AT4011 Rectangular (15.0) Sq .591 Cap Height When Assembled Cap Height When Assembled (7.3) .287 (2.5) .098 (21.8) Dia .858 (30.0) Dia 1.181 (16.5) .650 (16.5) .650 (22.7) .894 (2.5) .098 (7.3) .287 (24.0) .945 (24.0) Sq .945 (30.2) 1.189 Materials: PVC with polyethylene gasket; PVC loses pliability below 0°C (32°F). Splash Covers reduce depth of switch behind panel by .020” (0.5mm). [email protected] www.greatecs.com 8 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series ASSEMBLY INSTRUCTIONS Lamp Installation & LED Orientation Incandescent & Neon Lamps AT607 & AT607N Bright LED AT627 Panel Seal Models Snap-in Models Align projections on lamp with grooves (B) in holder when inserting lamp. To correctly join the lamp holder and cap base, match the cut corners (A). For panel seal models, inserted into the lamp socket which is built into the switch. The cap can then be placed on the switch. B Bright & Super Bright LEDs AT625, AT631, AT632, AT635 For snap-in models, Bright LED must be inserted into the cap holder when inserting the LED. To correctly join the lamp holder and cap base, match the cut corners (A). (C) when inserting the LED. Attention Electrostatic Sensitive Devices B A A LED 5 B LED C D Flat Switch & Cap Assembly C .C . Projection . .C N K N .O . L S 5 C -1 A B 25V AC 1 V A 0 3 25 A 3 N Rubber Seal Illuminated Switches Cut Corner Round & Rectangular Match clip on cap assembly with receptacle inside switch. Lamp terminals will then be aligned correctly with lamp socket. Projection Notch C Panel Seal With Lamps AT607, AT607N, and LEDs AT614, AT625, AT631, AT632: Match projection on cap assembly with notch inside switch. Lamp terminals will then be aligned correctly with lamp socket. Square Match projection (C) on cap assembly with groove (C) inside switch. Lamp terminals will then be aligned correctly with lamp socket. Installation & Maintenance Snap-in Mount Panel Seal Bushing Mount Lamp Replacement Bezel in place. To mount round switch, match the antirotation projection on switch with guide cut in panel. Snap into panel cutout. Projection Panel Insert switch from the front of the panel with the o-ring between the built-in bezel and the panel. Install mounting nut AT075 (supplied with switch) from the rear of the panel. Overtightening mounting nut may damage the switch housing. O-ring Panel Actuator must be in UP position. Pull off cap with cap extractor AT109. Replace lamp and reassemble as shown above. Mounting Nut AT109 Cap Extractor [email protected] AT112 Socket Wrench www.greatecs.com 9 Illuminated Switches Standard Size Snap-in Pushbuttons LB Series LEGENDS Gerneral information and basic soecifications are presented here for customers who want to do their own legends Suggested Printable Area for Lens Recommended Methods: Laser Etch on clear lens, Screen Print, or Pad Print on lens. Epoxy based ink is recommended. (0.76) Typ .030 ST (11.68) (13.2) .460 .520 AR T (11.68) Sq .460 (13.2) Sq .520 (17.48) Dia .688 (19.0) Dia .748 (0.76) Typ .030 (0.76) Typ .030 (17.88) .704 (19.4) .764 (0.76) Typ .030 Illuminated Switches Shaded areas are printable areas. Suggested Printable Area for Film Insert Recommended Print Method: Screen Print with Epoxy based ink Lens Film Insert: Clear Polyester, 4 mil max. thickness R = (0.6) .024 (0.76) Typ .030 (14.66) .577 Film Insert ON (10.08) (11.6 .397 .457 Filter or Diffuser (10.08) Sq .397 (11.6) Sq .457 (0.76) Typ .030 (15.88) Dia .625 (17.4) Dia .685 (0.76) Typ .030 (16.28) .641 (17.8) .701 (0.76) Typ .030 Shaded areas are printable areas. Additional Methods Additional methods for legends are engraving the lens and laser printing on film inserts. Maximum depth for engraving is .12“ (0.3mm) on the cap lens. Enamel paint is recommended to fill the engraved area. [email protected] www.greatecs.com 10