TI PWR063

User's Guide
SLVU670A – March 2012 – Revised May 2012
TPS62090EVM-063 Evaluation Module
This user’s guide describes the TPS62090 evaluation module (EVM) and how to perform a stand-alone
evaluation or interface with a host or system. The TPS62090 is a step-down converter that operates with
an input voltage between 2.5 V and 6 Vdc, an output voltage of 1.8 V using external resistors, and can
deliver up to 3000 mA of continuous current. The converter has a programmable soft-start, a power-out
good status, and several other safety features. See the data sheet for the complete description.
1
2
3
4
5
Contents
Introduction .................................................................................................................. 2
Considerations When Evaluating the TPS62090 ....................................................................... 2
Test Summary ............................................................................................................... 2
3.1
Equipment ........................................................................................................... 2
3.2
Equipment and EVM Setup ....................................................................................... 2
3.3
Test Procedure ..................................................................................................... 3
Waveforms ................................................................................................................... 4
Schematic, Printed-Circuit Board, and Bill of Materials ................................................................ 8
5.1
Schematic ........................................................................................................... 8
5.2
Printed-Circuit Board Layouts .................................................................................... 9
5.3
Bill of Materials .................................................................................................... 10
List of Figures
1
EVM Schematic and Evaluation Setup ................................................................................... 3
2
Typical Switching Waveforms ............................................................................................. 4
3
Typical Switching Waveforms ............................................................................................. 5
4
Low-Power Mode, 25-Ω Load – Shows Burst Low-Power Mode
5
5
Power Up by Powering Laboratory Supply Connected to Vin
6
6
7
8
9
10
11
....................................................
........................................................
Power Up by Hot Plugging Vin ............................................................................................
Power Up by Enable Pin Pulled High ....................................................................................
Power Down by Enable Pulled Low ......................................................................................
Assembly Layer .............................................................................................................
Top Layer ...................................................................................................................
Bottom Layer ..............................................................................................................
6
7
7
9
9
10
List of Tables
1
Setup I/O Connections and Configuration for TPS62090EVM Evaluation .......................................... 2
2
PWR063A Bill of Materials
..............................................................................................
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1
Introduction
1
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Introduction
The TPS62090 device family is a high-frequency synchronous step down converter optimized for small
solution size, high efficiency and is suitable for battery-powered applications. To maximize efficiency, the
converter operates in PWM mode with a nominal switching frequency of 2.8 MHz/1.4 MHz and
automatically enters Power Save Mode operation at light-load currents. When used in distributed power
supplies and point-of-load regulation, the device allows voltage tracking to other voltage rails and tolerates
capacitors ranging from 22 µF up to 100 µF. Using the DCS Control™ topology, the device achieves
excellent load transient performance and accurate output voltage regulation. The device is available in 3 x
3-mm, 16-pin package with thermal pad.
2
Considerations When Evaluating the TPS62090
The TPS62090 can be programmed for a switching frequency of 2.8 MHz/1.4 MHz by JP2. The higher
switching frequency reduces the ripple current and voltage. If the LC filter is adjusted, note that the
inductor minimum value is 1 µH for the 1.4-MHz setting and 0.47 µH for the 2.8-MHz setting. The EVM
was built with a 1-µH inductor and a 22-µF output capacitor. The integrated circuit (IC) has a two- stage
input current limit that sets the initial current limit to one third (approximately 1.55 A) of the normal peak
current limit of approximately 4.6 A, when the output is less than 0.6 V. Most system loads do not become
enabled or active until the output has reached 0.8 V, which is after the initial start-up current limit. If a lowresistance load is used (less than approximately 1 Ω), the part can get stuck in short-circuit mode during
power up. Thus, very heavy loads may have to be applied after power up or the user can place an N-CH
logic level FET in series with the resistor (drain connected to ground side of resistor, source connected to
ground and gate tied to the drain). Once the output reaches approximately 1 V, the load turns on.
3
Test Summary
The TPS62090EVM-063 board requires an adjustable dc power supply with up to a 6-V output and ≥ 2.5
A for powering the input to the EVM and a resistive output load between 1 kΩ and 0.6 Ω. Choose the
proper power rating for the load resistor, P = V2 / R. Use at least 2x the calculated power dissipation. The
test setup connections and jumper settings selections are configured for a stand-alone evaluation, but can
be changed to interface with external hardware such as a system load and microcontroller.
3.1
Equipment
•
•
•
•
3.2
Adjustable dc power supply between 2.5 V and 6 V with adjustable current limit set to approximately
2.5 A
Load: System load, resistive load of 2 Ω, 3 W, and 25 Ω
Three Fluke 75 digital multimeters (DMM); (equivalent or better)
Oscilloscope, model TDS222 (equivalent or better)
Equipment and EVM Setup
Table 1 shows the setup input/output connections and configuration of the TPS62090 evaluation module.
The silk screen labels appear in parentheses.
Table 1. Setup I/O Connections and Configuration for TPS62090EVM Evaluation
Jack/Component (Silk Screen)
Connect or Adjustment to:
J1-1/2 (Vin)
P/S positive lead, preset to 4.5 Vdc; 2.5-A Current Limit
J2-1 (+ SNS);
Input Positive lead of DMM #1
J2-2 (– SNS);
Input Negative lead of DMM #1
J3-1/2 (GND)
P/S negative lead.
J5-1/2 (Vout)
Positive lead to system load or load resistance
J6-1 (+ SNS);
Output Positive lead of DMM #2
J6-2 (– SNS);
Output Negative lead of DMM #2
J7-1/2 (GND)
Negative lead to system load or load resistance
J4-1 (PG)
Positive lead of DMM #3
DCS Control is a trademark of Texas Instruments.
2
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Test Summary
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Table 1. Setup I/O Connections and Configuration for TPS62090EVM Evaluation (continued)
Jack/Component (Silk Screen)
Connect or Adjustment to:
J4-2 (GND)
Negative lead of DMM #3
JP1-1/2 (ON)
Apply shunt to ON for converter operation
JP1-2/3 (OFF)
JP2-1/2 (1.4 MHz)
Apply shunt to 1.4 MHz
JP1-2/3 (2.8 MHz)
Connect the meters, scope probes (see Figure 1), 2-Ω output load, shunt jumpers, and input power supply
( Table 1); set the oscilloscope to 200 ns/div, positive trigger or HF trigger on CH2; CH1: ac-coupled, 50
mV/div; CH2: dc-coupled, 2 V/div; CH3: ac-coupled, 10 mV/div; CH4: dc-coupled, 10 V/div. Users can
replace resistive load with system load or decade load box to vary load (2-Ω to 25-Ω load).
CH4 -Vpg
CH2-Vsw
CH1-Vin
CH3 -Vout
Input
P/S#1
4.5
VDC
Output
Load
Figure 1. EVM Schematic and Evaluation Setup
3.3
Test Procedure
1. Set up the EVM is according to Table 1 and Figure 1, and preset the power supply to 4.5 Vdc at
approximately 2.5-A current limit.
2. Turn on input supply, and verify that the input voltage is approximately 4.5 Vdc (DMM#1) and the
output voltage is at approximately 1.8 Vdc (DMM#2).
3. Refer to Figure 2, and verify that the duty cycle is near 40%, input ripple is less than 50 mVpp
(ignoring switching spikes) and the output ripple is less than 10 mVpp. These waveforms were taken
with high-frequency probes (meaning that the ground lead was short (approximately 1 cm). This
reduces the high-frequency spikes that the ground loop on the probe picks up.
4. Vary input voltage between 2.6 V and 5.5 V, and observe the change in duty cycle and ripple
waveforms. Set Vin back to 4.5 Vdc.
5. Move JP2 From: 1.4 MHz to 2.8 MHz. Verify that the change is switching frequency as shown in
Figure 3. Return the JP2 shunt back to the 1.4-MHz setting.
6. Change the output load to 25 Ω, set CH3 to 50mV/div, and verify how the duty cycle changes into a
burst low-power mode as seen in Figure 4. At the end of the burst switching, the inductor’s current
goes to zero, becomes discontinuous, and rings with the FET and output capacitance (normal
operation at light loads). Set the load back to approximately 2 Ω.
7. Turn off the input supply. Set CH1 to dc coupled, 2 V/div; set CH3 to dc coupled, 1 V/div; CH4 to dc
coupled, 5 V/div; set oscilloscope timing to 500 µs/div, set scope trigger to positive or HF trigger on
CH1, and arm oscilloscope. Turn on laboratory supply. The laboratory supply used to capture Figure 5
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Waveforms
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ramped up over 3 ms. Figure 6 is a hot plug power up. The output ramp rate is the same in both
figures due to the controlled soft-start. The output can be programmed to track another voltage by use
of the soft-start pin. See the data sheet for more details.
8. Move CH1 to JP1-2 (Enable pin), and set JP1 shunt to off. Arm the scope and remove JP1 shunt.
Figure 7 shows the power-up of the converter via the enable pin.
9. Set the scope trigger to negative, arm the oscilloscope, and apply a shunt on JP1-OFF. See Figure 8
for the power-down sequence.
10. With an understanding of the basic functions of the EVM, users may want to integrate the EVM into
their system using short, twisted wires, to minimize connection impedances.
4
Waveforms
Vin_ac
Vsw
Vout
Time - 200 ns/div
4.5V input, 1.8V output, 1.4MHz Switching; CH1: Input Ripple, CH2: Switching Node, CH3: Output Ripple
Figure 2. Typical Switching Waveforms
4
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Waveforms
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Vin_ac
Vsw
Vout
Time - 200 ns/div
4.5V input, 1.8V output, 2.8MHz Switching; CH1: Input Ripple, CH2: Switching Node, CH3: Output Ripple
Figure 3. Typical Switching Waveforms
Vin_ac
Vsw
Vout_ac
Time - 2 ms/div
Figure 4. Low-Power Mode, 25-Ω Load – Shows Burst Low-Power Mode
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Waveforms
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Vpg
Vin_ac
Vsw
Vout
Time - 500 ms/div
Figure 5. Power Up by Powering Laboratory Supply Connected to Vin
Vpg
Vin_ac
Vsw
Vout
Time - 500 ms/div
Figure 6. Power Up by Hot Plugging Vin
6
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Waveforms
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Vpg
Ven
Vsw
Vout
Time - 500 ms/div
Figure 7. Power Up by Enable Pin Pulled High
Vpg
Ven
Vsw
Vout
Time - 10 ns/div
Figure 8. Power Down by Enable Pulled Low
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7
GND
Copyright © 2012, Texas Instruments Incorporated
2
1
2
1
2
S-
J3
1
2
1
2.8MHz
FREQ
1.4MHz
1
+
See BOM for part usage
Not Installed
1
47uF
C3
1
JP2
OFF
EN
ON
1
JP1
1.00M
R4
1
22uF
C1
1
TPS6209xRGT
U1
2
SW
SW
FREQ
PG
FB
AGND
8
1
2
3
4
5
6
7
TP1
1
R1
R2
158k
1
500k
200k
1.0 uH
L1
R3
1
C9
1
22uF
C2
1
1
C8
1
1
C7
1
1
C6
1
1
J4
2
1
2
1
2
1
J7
J6
J5
GND
S-
S+
1.8V, 1.2A max
VOUT
PG
GND
1
2
TPS62090EVM-063 Evaluation Module
CP
CN
8
J2
J1
SS
10 AVIN
11
PVIN
12
PVIN
13
EN
14
PGND
15
PGND
16
VOS
C5
Schematic
10nF
5.1
AGND
17
Schematic, Printed-Circuit Board, and Bill of Materials
10nF
9
5
S+
VIN
2.3V to 6V
1
C4
Schematic, Printed-Circuit Board, and Bill of Materials
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Schematic, Printed-Circuit Board, and Bill of Materials
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5.2
Printed-Circuit Board Layouts
Figure 9. Assembly Layer
Figure 10. Top Layer
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Schematic, Printed-Circuit Board, and Bill of Materials
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Figure 11. Bottom Layer
5.3
Bill of Materials
Table 2. PWR063A Bill of Materials
Count
-001
10
RefDes
Value
Description
Size
Part Number
MFR
2
C1-2
22µF
Capacitor, Ceramic Chip, 10V, X5R, 10%
0805
STD
STD
1
C3
47µF
Capacitor, Tantalum, 8V, 35milliohm, 20%
3528(B)
T520B476M008ATE035 Kemet
2
C4-5
10nF
Capacitor, Ceramic, 25V, X5R, 10%
0603
Std
Std
0
C6-7
open
Capacitor, Ceramic
1210
Std
Std
0
C8
open
Capacitor, Ceramic
0805
Std
Std
0
C9
Capacitor, Ceramic, 50V, C0G, 5%
0603
Std
Std
7
J1-7
PEC02SAAN
Header, Male 2-pin, 100mil spacing
0.100 inch x 2
PEC02SAAN
Sullins
2
JP1-2
PEC03SAAN
Header, 3 pin, 100mil spacing
0.100 x 3
PEC03SAAN
Sullins
1
L1
1 µH
Inductor, Power, 4.5A, ±20%
0.157 x 0.157 inch
XFL4020-102ML
Coilcraft
1
R1
200k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R2
158k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R3
500k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R4
1.00M
Resistor, Chip, 1/16W, 1%
0603
Std
Std
0
TP1
STD
Test Point, O.032 Hole
0.032
Std
Std
1
U1
TPS62090RGT
IC, 3A High Efficient Synchronous Step Down
Converter
QFN-16
TPS62090RGT
TI
2
--
--
Shunt, 100-mil, Black
0.100
929950-00
3M
1
--
--
PCB
1.8 x 1.8 x 0.031 inch
PWR063
Any
1
--
--
Label
1.25 x 0.25 inch
THT-13-457-10
Brady
TPS62090EVM-063 Evaluation Module
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EVALUATION BOARD/KIT/MODULE (EVM) ADDITIONAL TERMS
Texas Instruments (TI) provides the enclosed Evaluation Board/Kit/Module (EVM) under the following conditions:
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims
arising from the handling or use of the goods.
Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from
the date of delivery for a full refund. THE FOREGOING LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO
BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH
ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES.
Please read the User's Guide and, specifically, the Warnings and Restrictions notice in the User's Guide prior to handling the product. This
notice contains important safety information about temperatures and voltages. For additional information on TI's environmental and/or safety
programs, please visit www.ti.com/esh or contact TI.
No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or
combination in which such TI products or services might be or are used. TI currently deals with a variety of customers for products, and
therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design,
software performance, or infringement of patents or services described herein.
REGULATORY COMPLIANCE INFORMATION
As noted in the EVM User’s Guide and/or EVM itself, this EVM and/or accompanying hardware may or may not be subject to the Federal
Communications Commission (FCC) and Industry Canada (IC) rules.
For EVMs not subject to the above rules, this evaluation board/kit/module is intended for use for ENGINEERING DEVELOPMENT,
DEMONSTRATION OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end product fit for general consumer
use. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing
devices pursuant to part 15 of FCC or ICES-003 rules, which are designed to provide reasonable protection against radio frequency
interference. Operation of the equipment may cause interference with radio communications, in which case the user at his own expense will
be required to take whatever measures may be required to correct this interference.
General Statement for EVMs including a radio
User Power/Frequency Use Obligations: This radio is intended for development/professional use only in legally allocated frequency and
power limits. Any use of radio frequencies and/or power availability of this EVM and its development application(s) must comply with local
laws governing radio spectrum allocation and power limits for this evaluation module. It is the user’s sole responsibility to only operate this
radio in legally acceptable frequency space and within legally mandated power limitations. Any exceptions to this are strictly prohibited and
unauthorized by Texas Instruments unless user has obtained appropriate experimental/development licenses from local regulatory
authorities, which is responsibility of user including its acceptable authorization.
For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant
Caution
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the
equipment.
FCC Interference Statement for Class A EVM devices
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the interference at his own expense.
FCC Interference Statement for Class B EVM devices
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
For EVMs annotated as IC – INDUSTRY CANADA Compliant
This Class A or B digital apparatus complies with Canadian ICES-003.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment.
Concerning EVMs including radio transmitters
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this
device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired
operation of the device.
Concerning EVMs including detachable antennas
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should
be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum
permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain
greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Cet appareil numérique de la classe A ou B est conforme à la norme NMB-003 du Canada.
Les changements ou les modifications pas expressément approuvés par la partie responsable de la conformité ont pu vider l’autorité de
l'utilisateur pour actionner l'équipement.
Concernant les EVMs avec appareils radio
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est
autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout
brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Concernant les EVMs avec antennes détachables
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain
maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à
l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente
(p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante.
Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le manuel
d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans
cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.
SPACER
SPACER
SPACER
SPACER
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SPACER
SPACER
【Important Notice for Users of this Product in Japan】
】
This development kit is NOT certified as Confirming to Technical Regulations of Radio Law of Japan
If you use this product in Japan, you are required by Radio Law of Japan to follow the instructions below with respect to this product:
1.
2.
3.
Use this product in a shielded room or any other test facility as defined in the notification #173 issued by Ministry of Internal Affairs and
Communications on March 28, 2006, based on Sub-section 1.1 of Article 6 of the Ministry’s Rule for Enforcement of Radio Law of
Japan,
Use this product only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this
product, or
Use of this product only after you obtained the Technical Regulations Conformity Certification as provided in Radio Law of Japan with
respect to this product. Also, please do not transfer this product, unless you give the same notice above to the transferee. Please note
that if you could not follow the instructions above, you will be subject to penalties of Radio Law of Japan.
Texas Instruments Japan Limited
(address) 24-1, Nishi-Shinjuku 6 chome, Shinjuku-ku, Tokyo, Japan
http://www.tij.co.jp
【ご使用にあたっての注】
本開発キットは技術基準適合証明を受けておりません。
本製品のご使用に際しては、電波法遵守のため、以下のいずれかの措置を取っていただく必要がありますのでご注意ください。
1.
2.
3.
電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用いただく。
実験局の免許を取得後ご使用いただく。
技術基準適合証明を取得後ご使用いただく。
なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。
上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。
日本テキサス・インスツルメンツ株式会社
東京都新宿区西新宿6丁目24番1号
西新宿三井ビル
http://www.tij.co.jp
SPACER
SPACER
SPACER
SPACER
SPACER
SPACER
SPACER
SPACER
SPACER
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SPACER
SPACER
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SPACER
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SPACER
EVALUATION BOARD/KIT/MODULE (EVM)
WARNINGS, RESTRICTIONS AND DISCLAIMERS
For Feasibility Evaluation Only, in Laboratory/Development Environments. Unless otherwise indicated, this EVM is not a finished
electrical equipment and not intended for consumer use. It is intended solely for use for preliminary feasibility evaluation in
laboratory/development environments by technically qualified electronics experts who are familiar with the dangers and application risks
associated with handling electrical mechanical components, systems and subsystems. It should not be used as all or part of a finished end
product.
Your Sole Responsibility and Risk. You acknowledge, represent and agree that:
1.
2.
3.
4.
You have unique knowledge concerning Federal, State and local regulatory requirements (including but not limited to Food and Drug
Administration regulations, if applicable) which relate to your products and which relate to your use (and/or that of your employees,
affiliates, contractors or designees) of the EVM for evaluation, testing and other purposes.
You have full and exclusive responsibility to assure the safety and compliance of your products with all such laws and other applicable
regulatory requirements, and also to assure the safety of any activities to be conducted by you and/or your employees, affiliates,
contractors or designees, using the EVM. Further, you are responsible to assure that any interfaces (electronic and/or mechanical)
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