SPECIFICATION CONTROL DRAWING MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. 2. SINGLE WIRE SEAL: Low outgassing immersion resistant thermoplastic. 3. THREE WIRE SEAL: Low outgassing immersion resistant thermoplastic. 4. CRIMP SPLICE: Base Metal: Copper Alloy 102 per ASTM B-75. Plating: Tin, per MIL-T-10727, Type I One Wire Size 20 - 26 min 26 Wire Size Range of Crimp Splice Two Wires max min max 20 26 24 Three Wires min 28 max 26 APPLICATION 1. These parts are designed to provide immersion resistant in-line splices of 2 or 3 to 1 wires falling within size range listed above, and having insulations rated for 135°C. 2. Parts are available only as an assembly of one each item #I and item #II. 3. Parts are to be installed following Devices Assembly Procedure (see sheet 2 of 2). 4. Inside diameter and outside diameter of splicer are to be measured in crimp areas, 2.54 to 5.08 (0.100 to 0.200) from ends of part. Slight burr permitted on parted surfaces. 5. Packing and packaging shall be accordance with Section 5, Level C, of MIL-T-7928. 6. This document takes precedence over documents referenced herein. 7. For other sizes of this configuration, see Devices specification Control Drawings D-436-42/-43. Tyco Electronics Corporation 305 Constitution Drive Menlo Park, CA 94025, USA Raychem Products UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. INCHES DIMENSIONS ARE BETWEEN BRACKETS. Tyco Electronics reserves the right to amend this ANGLES: N/A TOLERANCES: drawing at any time. Users should evaluate the 0.00 N/A suitability of the product for their application. ROUGHNESS IN 0.0 N/A MICRON 0 N/A DRAWN BY: REPLACES: DCR NUMBER: M. FORONDA N/A D001273 If this document is printed it becomes uncontrolled. Check for the latest revision. TITLE : IN-LINE SPLICE SEALING SYSTEM, 2 or 3 to 1 SPLICE: TIN PLATED, COLOR CODED with Inspection Slots DOCUMENT NO.: D-436-0110 DATE: DOC ISSUE: 1 14-Nov.-00 PROD. REV. A SCALE: None SIZE: A SHEET: 1 of 2 SPECIFICATION CONTROL DRAWING DEVICES ASSEMBLY PROCEDURE 1.0 SCOPE This document oulines the procedure to be followed to obtain immersion resistant 3 or 2 to 1 in-line splices using Devices In-line Splice Sealing System D-436-0110. 2.0 PROCEDURE a. Strip all wires 6.35 to 7.92 (0.250 to 0.312). b. Attach the single lead to the appropriate size crimp splicer using a Raychem AD-1377 crimp tool. c. Pass the wires to be attached to the other barrel through the sealing sleeve from the three-hole insert end. d. Insert wires into barrel and crimp. Care must be taken so that wires remain untwisted between the crimp splicer and the three wire seal or the sealing sleeve cannot be positioned properly. e. Apply heat, first to the three-hole insert and then to the other. Heat should be applied until insert melts and flows axially along the wire. Tyco Electronics Corporation 305 Constitution Drive Menlo Park, CA 94025, USA Raychem Products UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. INCHES DIMENSIONS ARE BETWEEN BRACKETS. Tyco Electronics reserves the right to amend this ANGLES: N/A TOLERANCES: drawing at any time. Users should evaluate the 0.00 N/A suitability of the product for their application. ROUGHNESS IN 0.0 N/A MICRON 0 N/A DRAWN BY: REPLACES: DCR NUMBER: M. FORONDA N/A D001273 If this document is printed it becomes uncontrolled. Check for the latest revision. TITLE : IN-LINE SPLICE SEALING SYSTEM, 2 or 3 to 1 SPLICE: TIN PLATED, COLOR CODED with Inspection Slots DOCUMENT NO.: D-436-0110 DATE: DOC ISSUE: 1 14-Nov.-00 PROD. REV. A SCALE: None SIZE: A SHEET: 2 of 2