® PD41__11 TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Description: Powerex Dual Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: Electrically Isolated Heatsinking Compression Bonded Elements Metal Baseplate Low Thermal Impedance for Improved Current Capability UL Recognized (E78240) Benefits: No Additional Insulation Components Required Easy Installation No Clamping Components Required Reduce Engineering Time Applications: Ordering Information: Bridge Circuits AC & DC Motor Drives Battery Supplies Power Supplies Large IGBT Circuit Front Ends Select the complete eight-digit module part number from the table below. Example: PD412411 is a 2400 Volt, 1100A Average Dual Diode TM Isolated POW-R-BLOK Module Type PD41 Current Voltage Volts (x100) Amperes (x100) 18 20 22 24 11 Revision Date: 05/29/2012 ® PD41__11 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM Up to 2400 V Non-Repetitive Peak Blocking Voltage (t < 5 msec) RMS Current Per Diode (180° Conduction) VRSM VRRM + 100V V 180° Conduction, TC=80°C 180° Conduction, TC=87°C 180° Conduction, TC=95°C 180° Conduction, TC=98°C IF(RMS) IF(RMS) IF(RMS) IF(RMS) 1885 1725 1570 1415 A A A A 180° Conduction, TC=80°C 180° Conduction, TC=87°C 180° Conduction, TC=95°C 180° Conduction, TC=98°C IF(AV) IF(AV) IF(AV) IF(AV) 1200 1100 1000 900 A A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 25°C, Vr = 0 Peak One Cycle Surge Current, Non-Repetitive Tj = 25°C, Vr = Vrrm Peak One Cycle Surge Current, Non-Repetitive Tj = 125°C, Vr = 0 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz IFSM IFSM IFSM IFSM IFSM IFSM 50,890 46,400 33,925 30,935 44,250 40,350 A A A A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 125°C, Vr = Vrrm 60 Hz 50 Hz IFSM IFSM 29,500 26,900 A A Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125°C, Vr = Vrrm IFSM 23,690 A Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125°C, Vr = Vrrm IFSM 18,615 8.3 milliseconds 10 milliseconds 2 Average Forward Current Per Diode (180° Conduction) 2 I t for Fusing for One Cycle Tj = 125°C, Vr = Vrrm It I2t 3.63 x 10 A 6 A sec 6 A2 sec 2 Operating Temperature TJ 3.62 x 10 -40 to +150 Storage Temperature Tstg -40 to +150 °C 132 15 106 12 5.33 in. – Lb. Nm in. – Lb. Nm kg 11.75 lb 4000 V Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M10 Terminal Screw Module Weight, Typical V Isolation @ 25°C Vrms °C Information is based upon manufacturers testing and projected capabilities. This information is subject to change without notice. The manufacturer makes no claim as to suitability for use, reliability, capability, or future availability of this product. Revision Date: 05/29/2012 ® PD41__11 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Electrical Characteristics, TJ=25C unless otherwise specified Characteristics Symbol Test Conditions Repetitive Peak Reverse Leakage Current IRRM Peak On-State Voltage VFM Threshold Voltage, Low-level Slope Resistance, Low-level Threshold Voltage, High-level Slope Resistance, High-level Max. Units Up to 2400V, TJ=150°C 200 mA IFM=3000A, TJ=25°C 1.25 V V(TO)1 rT1 TJ = 150°C, I = 15%IT(AV) to πIT(AV) 0.663 0.113 V mΩ V(TO)2 rT2 TJ = 150°C, I = πIT(AV) to ITSM .642 0.116 V mΩ VFM Coefficients, Full Range Min. TJ = 150°C, I = 50A to 6kA VFM = A+ B Ln I +C I + D Sqrt I Typical Reverse Recovery Time trr A= B= C= D= TJ = 25°C, Ifm = 1500A. dIr/dt = 25 A/us, tp = 190 us 0.6418 1.08 E-02 1.18 E-04 -1.57 E-03 22 µs Thermal Characteristics Characteristics Symbol Max. Units 0.029 0.058 °C/W °C/W Thermal Resistance, Junction to Case RΘJ-C Per Module, both conducting Per Junction, both conducting Thermal Impedance Coefficients ZΘJ-C ZΘJ-C= K1 (1-exp(-t/t1)) K1 = 5.04 E-04 t1 = 2.47 E-03 + K2 (1-exp(-t/t2)) K2 = 2.31 E-03 t2 = 4.42 E-02 + K3 (1-exp(-t/t3)) K3 = 2.83 E-03 t3 = 1.370 K4 =5.24 E-02 t4 = 9.668 + K4 (1-exp(-t/t4)) Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module 0.009 °C/W Revision Date: 05/29/2012 ® PD41__11 TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Maximum Transient Thermal Impedance Typical On-State Forward Voltage Drop (Junction To Case) (Tj = 150C) 2 0.06 Thermal Impedance - Rjc - °C/W On-State Voltage - Vf - Volts 0.05 1.5 1 0.5 0.04 0.03 0.02 0.01 0 10 100 1000 0.00 0.001 10000 0.01 0.1 Instantaneous On-State Current - If - Amperes 1 10 100 Time - t - Seconds Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Sinusoidal Waveform) (Sinusoidal Waveform) 150 180° 90° 1000 800 30° 600 400 0 180 360 CONDUCTION ANGLE 200 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 1200 140 130 360 CONDUCTION ANGLE 110 30° 100 90° 90 180° 0 80 0 200 400 600 800 1000 1200 0 200 Average On-State Current - If(av) - Amperes 400 600 800 1000 1200 Average On-State Current - If(av) - Amperes Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Rectangular Waveform) (Rectangular Waveform) 150 1800 360° 140 1600 1400 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 180 0 120 180° 1200 120° 60° 1000 800 600 400 180 0 360 CONDUCTION ANGLE 200 130 120 180 0 360 CONDUCTION ANGLE 110 100 60° 90 120° 80 180° 70 360° 60 50 0 0 200 400 600 800 1000 1200 1400 1600 Average On-State Current - If(av) - Amperes 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Average On-State Current - If(av) - Amperes Revision Date: 05/29/2012 ® Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PD41__11 TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Revision Date: 05/29/2012