PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 PD41__11 TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Description: Powerex Dual Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: TElectrically Isolated Heatsinking T Compression Bonded Elements T Metal Baseplate T Low Thermal Impedance for Improved Current Capability Benefits: TNo Additional Insulation Components Required TEasy Installation TNo Clamping Components Required T Reduce Engineering Time Applications: Ordering Information: Select the complete eight-digit module part number from the table below. Example: PD412411 is a 2400 Volt, 1100A Average Dual Diode TM Isolated POW-R-BLOK Module Type PD41 T Bridge Circuits TAC & DC Motor Drives TBattery Supplies TPower Supplies TLarge IGBT Circuit Front Ends Current Voltage Volts (x100) Amperes (x100) 18 20 22 24 11 11/06/2002 PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 PD41__11 TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM Up to 2400 V Non-Repetitive Peak Blocking Voltage (t < 5 msec) RMS Current Per Diode VRSM VRRM + 100V V IF(RMS) IF(RMS) IF(RMS) IF(RMS) 1885 1725 1570 1415 A A A A IF(AV) IF(AV) IF(AV) IF(AV) 1200 1100 1000 900 A A A A IFSM IFSM IFSM IFSM IFSM IFSM 50,890 46,400 33,925 30,935 44,250 40,350 A A A A A A IFSM IFSM 29,500 26,900 A A A o (180 Conduction) Average Forward Current Per Diode o (180 Conduction) 180° Conduction, TC=80° C 180° Conduction, TC=87° C 180° Conduction, TC=95° C 180° Conduction, TC=98° C 180° Conduction, TC=80° C 180° Conduction, TC=87° C 180° Conduction, TC=95° C Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = 0 Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = Vrrm Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = 0 180° Conduction, TC=98° C 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = Vrrm 60 Hz 50 Hz Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 23,690 Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 18,615 8.3 milliseconds 10 milliseconds 2 2 I t for Fusing for One Cycle Tj = 125C, Vr = Vrrm It 2 It 3.63 x 10 A 2 6 A sec 6 A sec 2 Operating Temperature TJ 3.62 x 10 -40 to +150 Storage Temperature Tstg -40 to +150 °C 132 15 106 12 455 in. – Lb. Nm in. – Lb. Nm g 11.75 lb 3000 V Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M10 Terminal Screw Module Weight, Typical V Isolation @ 25C Vrms °C 11/06/2002 PD41__11 PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual Diode Isolated Module 1100 Amperes / Up to 2400 Volts Electrical Characteristics, TJ=25° C unless otherwise specified Characteristics Repetitive Peak Reverse Leakage Current Symbol Test Conditions Min. IRRM Up to 2400V, TJ=125° C Max. Units 100 mA VFM IFM=3000A, TJ=125° C 1.75 V Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 125° C, I = 15%IT(AV) to πIT(AV) 0.869 0.237 V mΩ Threshold Voltage, High-level Slope Resistance, High-level V(TO)2 rT2 TJ = 125° C, I = πIT(AV) to ITSM 1.055 0.175 V mΩ Peak On-State Voltage TJ = 125° C, I = 50A to 6kA VFM Coefficients, Full Range VFM = A+ B Ln I +C I + D Sqrt I Typical Reverse Recovery Time trr A= B= C= D= TJ = 25° C, Ifm = 1500A. 0.93159 -4.51 E-02 9.95 E-05 1.29 E-02 22 us dIr/dt = 25 A/us, tp = 190 us Thermal Characteristics Characteristics Symbol Thermal Resistance, Junction to Case RΘJ-C Per Module, both conducting Per Junction, both conducting Thermal Impedance Coefficients ZΘJ-C ZΘJ-C= K1 (1-exp(-t/t1)) + K2 (1-exp(-t/t2)) + K3 (1-exp(-t/t3)) + K4 (1-exp(-t/t4)) Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module Max. Units 0.029 0.058 ° C/W ° C/W K1 = 5.04 E-04 t1 = 2.47 E-03 K2 = 2.31 E-03 t2 = 4.42 E-02 K3 = 2.83 E-03 K4 =5.24 E-02 t3 = 1.370 t4 = 9.668 0.009 ° C/W 11/06/2002 PD41__11 PRELIMINARY Dual Diode Module Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 1100 Amperes / Up to 2400 Volts Maximum Transient Thermal Impedance Typical On-State Forward Voltage Drop (Junction To Case) (Tj = 150C) 2 0.06 Thermal Impedance - Rjc - °C/W On-State Voltage - Vf - Volts 0.05 1.5 1 0.5 0.04 0.03 0.02 0.01 0.00 0.001 0 10 100 1000 10000 0.01 0.1 100 (Sinusoidal Waveform) (Sinusoidal Waveform) 1200 150 180° 90° 1000 800 30° 600 400 0 180 360 CONDUCTION ANGLE 200 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 10 Maximum Allowable Case Temperature Maximum On-State Power Dissipation 140 130 180 0 360 CONDUCTION ANGLE 120 110 30° 100 90° 90 180° 0 80 0 200 400 600 800 1000 1200 0 200 Average On-State Current - If(av) - Amperes 400 600 800 1000 1200 Average On-State Current - If(av) - Amperes Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Rectangular Waveform) (Rectangular Waveform) 150 1800 360° 140 1600 1400 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 1 Time - t - Seconds Instantaneous On-State Current - If - Amperes 180° 1200 120° 60° 1000 90° 800 600 400 180 0 360 CONDUCTION ANGLE 200 130 120 180 0 360 CONDUCTION ANGLE 110 100 60° 90 90° 80 120° 180° 70 360° 60 0 50 0 200 400 600 800 1000 1200 1400 1600 Average On-State Current - If(av) - Amperes 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 Average On-State Current - If(av) - Amperes 11/06/2002 2000 PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 PD41__11 Dual Diode Module 1100 Amperes / Up to 2400 Volts 11/06/2002