POWEREX PD4111

PRELIMINARY
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
PD41__11
TM
POW-R-BLOK
Dual Diode Isolated Module
1100 Amperes / Up to 2400 Volts
Description:
Powerex Dual Diode Modules are
designed for use in applications
requiring rectification and isolated
packaging. The modules are isolated
for easy mounting with other
components on a common heatsink.
Features:
TElectrically Isolated Heatsinking
T Compression Bonded Elements
T Metal Baseplate
T Low Thermal Impedance
for Improved Current Capability
Benefits:
TNo Additional Insulation
Components Required
TEasy Installation
TNo Clamping Components
Required
T Reduce Engineering Time
Applications:
Ordering Information:
Select the complete eight-digit
module part number from the table
below.
Example: PD412411 is a 2400 Volt,
1100A Average Dual Diode
TM
Isolated POW-R-BLOK Module
Type
PD41
T Bridge Circuits
TAC & DC Motor Drives
TBattery Supplies
TPower Supplies
TLarge IGBT Circuit Front Ends
Current
Voltage
Volts (x100) Amperes
(x100)
18
20
22
24
11
11/06/2002
PRELIMINARY
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
PD41__11
TM
POW-R-BLOK
Dual Diode Isolated Module
1100 Amperes / Up to 2400 Volts
Absolute Maximum Ratings
Characteristics
Conditions
Symbol
Units
Repetitive Peak Reverse Blocking Voltage
VRRM
Up to 2400
V
Non-Repetitive Peak Blocking Voltage
(t < 5 msec)
RMS Current Per Diode
VRSM
VRRM + 100V
V
IF(RMS)
IF(RMS)
IF(RMS)
IF(RMS)
1885
1725
1570
1415
A
A
A
A
IF(AV)
IF(AV)
IF(AV)
IF(AV)
1200
1100
1000
900
A
A
A
A
IFSM
IFSM
IFSM
IFSM
IFSM
IFSM
50,890
46,400
33,925
30,935
44,250
40,350
A
A
A
A
A
A
IFSM
IFSM
29,500
26,900
A
A
A
o
(180 Conduction)
Average Forward Current Per Diode
o
(180 Conduction)
180° Conduction, TC=80° C
180° Conduction, TC=87° C
180° Conduction, TC=95° C
180° Conduction, TC=98° C
180° Conduction, TC=80° C
180° Conduction, TC=87° C
180° Conduction, TC=95° C
Peak One Cycle Surge Current, Non-Repetitive
Tj = 25C, Vr = 0
Peak One Cycle Surge Current, Non-Repetitive
Tj = 25C, Vr = Vrrm
Peak One Cycle Surge Current, Non-Repetitive
Tj = 125C, Vr = 0
180° Conduction, TC=98° C
60 Hz
50 Hz
60 Hz
50 Hz
60 Hz
50 Hz
Peak One Cycle Surge Current, Non-Repetitive
Tj = 125C, Vr = Vrrm
60 Hz
50 Hz
Peak Three Cycle Surge Current, Non-Repetitive
60 Hz, Tj = 125C, Vr = Vrrm
IFSM
23,690
Peak Ten Cycle Surge Current, Non-Repetitive
60 Hz, Tj = 125C, Vr = Vrrm
IFSM
18,615
8.3 milliseconds
10 milliseconds
2
2
I t for Fusing for One Cycle
Tj = 125C, Vr = Vrrm
It
2
It
3.63 x 10
A
2
6
A sec
6
A sec
2
Operating Temperature
TJ
3.62 x 10
-40 to +150
Storage Temperature
Tstg
-40 to +150
°C
132
15
106
12
455
in. – Lb.
Nm
in. – Lb.
Nm
g
11.75
lb
3000
V
Max. Mounting Torque, M6 Mounting Screw
Max. Mounting Torque, M10 Terminal Screw
Module Weight, Typical
V Isolation @ 25C
Vrms
°C
11/06/2002
PD41__11
PRELIMINARY
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
TM
POW-R-BLOK
Dual Diode Isolated Module
1100 Amperes / Up to 2400 Volts
Electrical Characteristics, TJ=25° C unless otherwise specified
Characteristics
Repetitive Peak Reverse Leakage Current
Symbol
Test Conditions
Min.
IRRM
Up to 2400V, TJ=125° C
Max.
Units
100
mA
VFM
IFM=3000A, TJ=125° C
1.75
V
Threshold Voltage, Low-level
Slope Resistance, Low-level
V(TO)1
rT1
TJ = 125° C, I = 15%IT(AV) to πIT(AV)
0.869
0.237
V
mΩ
Threshold Voltage, High-level
Slope Resistance, High-level
V(TO)2
rT2
TJ = 125° C, I = πIT(AV) to ITSM
1.055
0.175
V
mΩ
Peak On-State Voltage
TJ = 125° C, I = 50A to 6kA
VFM Coefficients, Full Range
VFM = A+ B Ln I +C I + D Sqrt I
Typical Reverse Recovery Time
trr
A=
B=
C=
D=
TJ = 25° C, Ifm = 1500A.
0.93159
-4.51 E-02
9.95 E-05
1.29 E-02
22
us
dIr/dt = 25 A/us, tp = 190 us
Thermal Characteristics
Characteristics
Symbol
Thermal Resistance, Junction to Case
RΘJ-C
Per Module, both conducting
Per Junction, both conducting
Thermal Impedance Coefficients
ZΘJ-C
ZΘJ-C= K1 (1-exp(-t/t1))
+ K2 (1-exp(-t/t2))
+ K3 (1-exp(-t/t3))
+ K4 (1-exp(-t/t4))
Thermal Resistance, Case to Sink Lubricated
RΘC-S
Per Module
Max.
Units
0.029
0.058
° C/W
° C/W
K1 = 5.04 E-04 t1 = 2.47 E-03
K2 = 2.31 E-03 t2 = 4.42 E-02
K3 = 2.83 E-03
K4 =5.24 E-02
t3 = 1.370
t4 = 9.668
0.009
° C/W
11/06/2002
PD41__11
PRELIMINARY
Dual Diode Module
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
1100 Amperes / Up to 2400 Volts
Maximum Transient Thermal Impedance
Typical On-State Forward Voltage Drop
(Junction To Case)
(Tj = 150C)
2
0.06
Thermal Impedance - Rjc - °C/W
On-State Voltage - Vf - Volts
0.05
1.5
1
0.5
0.04
0.03
0.02
0.01
0.00
0.001
0
10
100
1000
10000
0.01
0.1
100
(Sinusoidal Waveform)
(Sinusoidal Waveform)
1200
150
180°
90°
1000
800
30°
600
400
0
180
360
CONDUCTION ANGLE
200
Max. Case Temperature - Tcase -°C_
Max. Power Dissipation Per Diode - Watts_
10
Maximum Allowable Case Temperature
Maximum On-State Power Dissipation
140
130
180
0
360
CONDUCTION ANGLE
120
110
30°
100
90°
90
180°
0
80
0
200
400
600
800
1000
1200
0
200
Average On-State Current - If(av) - Amperes
400
600
800
1000
1200
Average On-State Current - If(av) - Amperes
Maximum Allowable Case Temperature
Maximum On-State Power Dissipation
(Rectangular Waveform)
(Rectangular Waveform)
150
1800
360°
140
1600
1400
Max. Case Temperature - Tcase -°C_
Max. Power Dissipation Per Diode - Watts_
1
Time - t - Seconds
Instantaneous On-State Current - If - Amperes
180°
1200
120°
60°
1000
90°
800
600
400
180
0
360
CONDUCTION ANGLE
200
130
120
180
0
360
CONDUCTION ANGLE
110
100
60°
90
90°
80
120°
180°
70
360°
60
0
50
0
200
400
600
800
1000
1200
1400
1600
Average On-State Current - If(av) - Amperes
1800
2000
0
200
400
600
800
1000
1200
1400
1600
1800
Average On-State Current - If(av) - Amperes
11/06/2002
2000
PRELIMINARY
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
PD41__11
Dual Diode Module
1100 Amperes / Up to 2400 Volts
11/06/2002