TI TPS24720RGTT

TPS24720
SLVSAL1B – MARCH 2011 – REVISED MAY 2011
www.ti.com
2.5-V to 18-V High-Efficiency Adjustable Power-Limiting Hot-Swap Controller With Current
Monitor and Overvoltage Protection
Check for Samples: TPS24720
FEATURES
APPLICATIONS
•
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1
2.5-V to 18-V Operation
Accurate Current Limiting for Startup
Programmable FET SOA Protection
Adjustable Current Sense Threshold
Programmable Fault Timer
Power-Good Output
Fast Breaker for Short-Circuit Protection
Analog Load-Current Monitor Output
Programmable UV and OV
Low-current Standby Mode
FET Fault Detection Flag
3-mm × 3-mm, 16-Pin QFN package
Server Backplanes
Storage Area Networks (SAN)
Telecommunications Mezzanine Cards
Medical Systems
Plug-In Modules
Base Stations
DESCRIPTION
The TPS24720 is an easy-to-use, full-featured protection device for 2.5-V to 18-V power rails. This hot-swap
controller drives an external N-channel MOSFET, while protecting source, load and external MOSFET against
multiple potentially damaging events. During startup, load current and MOSFET power dissipation are limited to
user-selected values. After startup, currents above the user-selected limit will be allowed to flow until
programmed timeout – except in extreme overload events when load is immediately disconnected from source.
Programmable power limiting ensures the external MOSFET operates inside its safe operating area (SOA) at all
times. This allows use of smaller FETs while improving system reliability. Power good, Fault, FET Fault, and
current monitor outputs are provided for system status monitoring and downstream load control.
TYPICAL APPLICATION (12 V at 10 A)
R4
3.01 kΩ
OUT
VCC
FLTb
EN
PGb
LATCH
GND
RPROG
53.6 kΩ
PROG
2
TIMER
3
GND
4
ENSD
PGb
LATCH
FLTb
15
14
13
Thermal
Pad
TIMER
CT
56 nF
RIMON
1.43 kΩ
VUVLO = 10.83 V
VOV = 14.02 V
ILMT = 12 A
tFAULT = 7.56 ms
8
IMON
PROG
1
12
VCC
11
SENSE
10
GATE
9
FFLTb
FFLTb
OV
ENSD
EN
OUT
TPS24720
R6
3.01 kΩ
7
R2
2.94 kΩ
R5
3.01 kΩ
SET
GATE
6
SENSE
IMON
SET
3V
RGATE
10 Ω
16
RSET
51.1 Ω
R7
R3
10 kΩ
RGT Package
(Top View)
VOUT
COUT
470 μF
C1
0.1 μF
R1
90.9 kΩ
M1
CSD16403Q5
5
VIN
PINOUT
OV
RSENSE
2 mΩ
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Copyright © 2011, Texas Instruments Incorporated
TPS24720
SLVSAL1B – MARCH 2011 – REVISED MAY 2011
www.ti.com
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with
appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more
susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.
DEVICE INFORMATION
(1)
TA
PACKAGE
PART NUMBER (1)
FUNCTION
MARKING
–40ºC to 85ºC
QFN-16
TPS24720
Latched or retry
24720
For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI
Web site at www.ti.com.
ABSOLUTE MAXIMUM RATINGS
over operating free-air temperature range, all voltages referred to GND (unless otherwise noted)
VALUE
EN, FFLTb
Input voltage range
Sink current
Source current
ESD rating
Temperature
(1)
(1)
(1)
(1)
(1)
–0.3 to 30
, FLTb , GATE, OUT, PGb , SENSE, SET , VCC
ENSD, OV
–0.3 to 20
PROG (1)
–0.3 to 0.3
[SET, SENSE] to VCC
–0.3 to 0.3
IMON, LATCH, TIMER
–0.3 to 5
FFLTb, FLTb, PGb
5
PROG
UNIT
V
mA
Internally limited
IMON
5
Human-body model
All pins except PGb
mA
2
PGb
0.5
Charged-device model
0.5
Maximum junction, TJ
Internally limited
kV
°C
Do not apply voltage directly to these pins.
THERMAL INFORMATION
THERMAL METRIC (1)
TPS24720
QFN (16) PINS
UNIT
θJA
Junction-to-ambient thermal resistance
47.3
°C/W
θJCtop
Junction-to-case (top) thermal resistance
63.8
°C/W
θJB
Junction-to-board thermal resistance
20.9
°C/W
ψJT
Junction-to-top characterization parameter
1.6
°C/W
ψJB
Junction-to-board characterization parameter
21
°C/W
θJCbot
Junction-to-case (bottom) thermal resistance
5.1
°C/W
(1)
2
For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953.
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RECOMMENDED OPERATING CONDITIONS
over operating free-air temperature range (unless otherwise noted)
MIN
ENSD, OV
NOM
MAX
UNIT
0
16
2.5
18
EN, FFLTb, FLTb, PGb, OUT
0
18
Sink current
FFLTb, FLTb, PGb
0
2
mA
Source current
IMON
0
1
mA
Resistance
PROG
4.99
500
kΩ
TIMER
1
Input voltage range
External capacitance
SENSE, SET (1), VCC
GATE
(1)
(2)
nF
(2)
–40
Operating junction temperature range, TJ
V
1
µF
125
°C
Do not apply voltage directly to these pins.
External capacitance tied to GATE should be in series with a resistor no less than 1 kΩ.
ELECTRICAL CHARACTERISTICS
–40°C ≤ TJ ≤ 125°C, VCC = 12 V, VEN = 3 V, VENSD = 3 V, RSET = 190 Ω, RIMON = 5 kΩ, and RPROG = 50 kΩ to GND.
All voltages referenced to GND, unless otherwise noted.
PARAMETER
CONDITIONS
MIN
NOM
MAX
UNIT
UVLO threshold, rising
2.2
2.32
2.45
V
UVLO threshold, falling
2.1
2.22
2.35
V
VCC
UVLO hysteresis (1)
0.1
Enabled ― IOUT + IVCC + ISENSE
Supply current
1
Disabled ― EN = 0 V, IOUT + IVCC + ISENSE
V
1.4
0.45
Shutdown ― ENSD = 0 V, IOUT + IVCC + ISENSE
mA
mA
1.7
10
1.3
1.4
µA
EN
Threshold voltage, falling
1.2
Hysteresis (1)
50
V
mV
Input leakage current
0 V ≤ VEN ≤ 30 V
–1
0
1
µA
Turnoff time
EN ↓ to VGATE < 1 V, CGATE = 33 nF
20
60
150
µs
Deglitch time
EN ↑
8
14
18
µs
Disable delay
EN ↓ to GATE ↓, CGATE = 0, tpff50–90, See Figure 1
0.1
0.4
1
µs
Threshold voltage
Rising or falling edge
0.3
0.7
1.4
V
Pullup current
VENSD = 5 V
0.5
1.2
2
µA
Disable delay
ENSD to GATE, tpff50–90, See Figure 2
0.75
1
µs
1.35
1.45
ENSD
OV
Threshold voltage, rising
1.25
Hysteresis (1)
60
V
mV
Input leakage current
0 V ≤ VOV ≤ 30 V
–1
0
1
µA
Deglitch time
OV rising
0.5
1.2
1.5
µs
FLTb
Output low voltage
Sinking 2 mA
Input leakage current
VFLTb = 0 V, 30 V
0.11
0.25
V
–1
0
1
µA
140
240
340
mV
PGb
Threshold
Hysteresis
(1)
V(SENSE – OUT) rising, PGb going high
(1)
Measured V(SENSE – OUT) falling, PGb going low
70
mV
These parameters are provided for reference only and do not constitute part of TI’s published device specifications for purposes of TI’s
product warranty.
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ELECTRICAL CHARACTERISTICS (continued)
–40°C ≤ TJ ≤ 125°C, VCC = 12 V, VEN = 3 V, VENSD = 3 V, RSET = 190 Ω, RIMON = 5 kΩ, and RPROG = 50 kΩ to GND.
All voltages referenced to GND, unless otherwise noted.
PARAMETER
CONDITIONS
Output low voltage
Sinking 2 mA
Input leakage current
VPGb = 0 V, 30 V
Delay (deglitch) time
Rising or falling edge
MIN
NOM
MAX
UNIT
0.11
0.25
V
–1
0
1
µA
2
3.4
6
ms
mV
FFLTb
VIMON threshold
Measured VIMON to GND
Output low voltage
Sinking 2 mA
Input leakage current
FFLTb = 0 V, 30 V
Delay
FFLTb falling
90
103
115
0.11
0.25
V
–1
0
1
µA
60
115
140
ms
PROG
Bias voltage
Sourcing 10 µA
0.65
0.678
0.7
V
Input leakage current
VPROG = 1.5 V
–0.2
0
0.2
µA
VTIMER = 0 V
8
10
12
µA
VTIMER = 2 V
8
10
12
µA
mA
TIMER
Sourcing current
Sinking current
2
4.5
7
Upper threshold voltage
VEN = 0 V, VTIMER = 2 V
1.3
1.35
1.4
V
Lower threshold voltage
0.33
0.35
0.37
V
Timer activation voltage
Raise GATE until ITIMER sinking, measure V(GATE – VCC), VVCC = 12 V
5
5.9
7
V
Bleed-down resistance
VENSD = 0 V, VTIMER = 2 V
70
104
130
kΩ
Current limit in regulation
660
675
690
mV
16
30
µA
IMON
Summing threshold
OUT
Input bias current
VOUT = 12 V
SET
Measure SET to SENSE
–1.5
0
1.5
mV
Output voltage
VOUT = 12 V
23.5
25.8
28
V
Clamp voltage
Inject 10 µA into GATE, measure V(GATE – VCC)
12
13.9
15.5
V
Sourcing current
VGATE = 12 V
20
30
40
µA
Fast turnoff, VGATE = 14 V
0.5
1
1.4
A
Input referred offset
GATE
Sinking current
Sustained, VGATE = 4 V to 23 V
6
11
20
mA
In inrush current limit, VGATE = 4 V to 23 V
20
30
40
µA
Pulldown resistance
Thermal shutdown or VENSD = 0 V
14
20
26
kΩ
Turn on delay
VVCC rising to GATE sourcing, tprr50-50, See Figure 3
100
250
µs
SENSE
30
40
µA
22.5
25
27.5
mV
VOUT = 7 V, RPROG = 50 kΩ
10
12.5
15
VOUT = 2 V, RPROG = 25 kΩ
10
12.5
15
52
60
68
mV
8
13.5
18
µs
Input bias current
VSENSE = 12 V, sinking current
Current limit threshold
VOUT = 12 V
Power limit threshold
Fast-trip threshold
Fast-turnoff duration
Fast-turnoff delay
V(VCC – SENSE) = 80 mV, CGATE = 0 pF, tprf50–50, See Figure 4
200
mV
ns
LATCH
Threshold, rising
Pullup current
4
VLATCH = 0 V
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0.3
0.9
1.4
V
7
10
13
µA
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ELECTRICAL CHARACTERISTICS (continued)
–40°C ≤ TJ ≤ 125°C, VCC = 12 V, VEN = 3 V, VENSD = 3 V, RSET = 190 Ω, RIMON = 5 kΩ, and RPROG = 50 kΩ to GND.
All voltages referenced to GND, unless otherwise noted.
PARAMETER
CONDITIONS
MIN
NOM
MAX
UNIT
130
140
°C
10
°C
OTSD
Threshold, rising
Hysteresis (2)
(2)
These parameters are provided for reference only and do not constitute part of TI’s published device specifications for purposes of TI’s
product warranty.
VGATE
VGATE
90%
90%
VENSD
VEN
50%
50%
0
Time
0
Time
t(pff50-90)
t(pff50-90)
T0493-01
T0492-01
Figure 1. tpff50–90 Timing Definition
IGATE
Figure 2. tpff50–90 Timing Definition
VGATE
50%
50%
VVCC
VVCC – VSENSE
50%
50%
0
0
Time
t(prr50-50)
Time
t(prf50-50)
T0494-01
Figure 3. tprr50–50 Timing Definition
T0495-01
Figure 4. tprf50–50 Timing Definition
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FUNCTIONAL BLOCK DIAGRAM
M1
VIN
RSENSE
RSET
SET
SENSE
11
7
RGATE
GATE
OUT
10
8
60 mV
Charge
Pump
–
+
DC
VCC
–
Servo
Amplifier
Fast
Comparator
–
IMON
RIMON
Gate
Comparator
S
Q
R
Q
+
VCC
6V
11 mA
1-shot
6
Inrush
Latch
+
30 µA
+
12
–
0~60 µA
+
A
–
9
ö
, 675 mV ÷
è B
ø Main Opamp in Inrush
FFLTb
æ KpA
Min ç
+
PROG
RPROG
OUT
DC
UVLO
+
2.32 V
2.22 V
OV
20 kΩ
Becomes Comparator
After Inrush Limit
Complete
–
2
EN
B
–
240 mV
170 mV
–
15 PGb
2 ms
+
PG
Comparator
+
1
1.35 V
1.3 V
–
1.35 V
1.29 V
+
14 µs
5
10 µA
13 FLTb
Fault Logic
1.2 μs
+
+
TSD
–
1.5 V
1.35 V
0.35 V
POR
10 µA
+
ENSD 16
0.7 V
Turn Off Main Circuit
4
+
10 μA
GND
0.9 V
3
14
TIMER
LATCH
CT
B0438-01
Figure 5. Block Diagram of the TPS24720
PIN FUNCTIONS
NAME
PIN
I/O
EN
1
I
Active-high enable input. Logic input. Connects to resistor divider.
ENSD
16
I
Pull low to put device into low-current standby mode. Logic input.
FFLTb
9
O
Active-low, open-drain FET fault indicator. Indicates shorted MOSFET when output is off.
FLTb
13
O
Active-low, open-drain output indicates overload fault timer has turned MOSFET off.
GATE
10
O
Gate driver output for external MOSFET
GND
4
–
Ground
IMON
6
O
Analog load current limit program point. Connect RIMON to ground.
6
DESCRIPTION
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PIN FUNCTIONS (continued)
NAME
PIN
I/O
DESCRIPTION
LATCH
14
I
Latch or retry mode select input. Latch when floating or connected to a logic-level voltage; retry when
connected to GND.
OUT
8
I
Output voltage sensor for monitoring MOSFET power.
OV
5
I
Overvoltage comparator input. Connects to resistor divider. GATE is pulled low when OV exceeds the
threshold.
PGb
15
O
Active-low, open-drain power-good indicator. Status is determined by the voltage across the MOSFET.
PROG
2
I
Power-limiting programming pin. A resistor from this pin to GND sets the maximum power dissipation for the
FET.
SENSE
11
I
Current-sensing input for resistor shunt from VCC to SENSE.
SET
7
I
Current-limit programming set pin. A resistor is connected from this pin to VCC.
TIMER
3
I/O
VCC
12
I
Thermal
pad
—
—
A capacitor connected from this pin to GND provides a fault timing function.
Input-voltage sense and power supply
Tied to GND
DETAILED PIN DESCRIPTIONS
The following description relies on the typical application diagram shown on the front page of this data sheet, as
well as the functional block diagram in Figure 5.
EN: Applying a voltage of 1.35 V or more to this pin enables the gate driver. The addition of an external resistor
divider allows the EN pin to serve as an undervoltage monitor. Cycling EN low and then back high resets the
TPS24720 that has latched off due to a fault condition. This pin should not be left floating.
ENSD: When this pin is pulled low, it shuts off all internal circuitry and thus places the device in a low-current
standby mode. While in standby, the PGb, FLTb, and FFLTb outputs assume high-impedance states. A 20-kΩ
resistor pulls GATE to GND in standby. This is a much weaker pulldown than the 11 mA drawn while the part is
disabled (e.g., by EN, UVLO, OV, or overload fault current). Applications requiring rapid turnoff should disable
the device using the EN pin before pulling ENSD low. This pin is preferably pulled up to a positive voltage from
2 V to 18 V, if not otherwise connected.
FFLTb: This active-low open-drain output pulls low if VVCC is higher than the UVLO rising threshold and the
voltage on the IMON pin exceeds 103 mV when EN is disabled. The presence of this voltage indicates that
current continues to flow through the external circuitry even though the external MOSFET has been turned off.
This presumably indicates a shorted MOSFET. FFLTb assumes a high impedance if one of the following
conditions occurs:
• ENSD is pulled low.
• Temperature on the die exceeds the OTSD shutdown threshold.
• VVCC drops below the UVLO falling threshold.
FFLTb also asserts if VVCC is higher than the UVLO rising threshold, GATE is disabled by OV, and the voltage on
the IMON pin exceeds 103 mV. This pin can be left floating when not used.
FLTb: This active-low open-drain output pulls low when the TPS24720 has remained in current limit long enough
for the fault timer to expire. The behavior of the FLTb pin depends on the status of the LATCH pin. If the LATCH
pin is held high or left floating, the TPS24720 operates in latch mode. If the LATCH pin is held low, the
TPS24720 operates in retry mode. In latch mode, a fault timeout disables the external MOSFET and holds FLTb
low. The latched mode of operation is reset by cycling EN, VCC, or ENSD. In retry mode, a fault timeout first
disables the external MOSFET, next waits sixteen cycles of TIMER charging and discharging, and finally
attempts a restart. This process repeats as long as the fault persists. In retry mode, the FLTb pin is pulled low
whenever the external MOSFET is disabled by the fault timer. In a sustained fault, the FLTb waveform becomes
a train of pulses. The FLTb pin does not assert if the external MOSFET is disabled by EN, ENSD, OV,
overtemperature shutdown, or UVLO. This pin can be left floating when not used.
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GATE: This pin provides gate drive to the external MOSFET. A charge pump sources 30 µA to enhance the
external MOSFET. A 13.9-V clamp between GATE and VCC limits the gate-to-source voltage, because VVCC is
very close to VOUT in normal operation. During start-up, a transconductance amplifier regulates the gate voltage
of M1 to provide inrush current limiting. The TIMER pin charges timer capacitor CT during the inrush. Inrush
current limiting continues until the V(GATE – VCC) exceeds the Timer Activation Voltage (6 V for VVCC = 12 V). Then
the TPS24720 enters into circuit-breaker mode. The Timer Activation Voltage is defined as a threshold voltage.
When V(GATE-VCC) exceeds this threshold voltage, the inrush operation is finished and the TIMER stops sourcing
current and begins sinking current. In the circuit-breaker mode, the current flowing in RSENSE is compared with
the current-limit threshold derived from the MOSFET power-limit scheme (see PROG). If the current flowing in
RSENSE exceeds the current limit threshold, then MOSFET M1 is turned off. The GATE pin is disabled by the
following three mechanisms:
1. GATE is pulled down by an 11-mA current source when
– The fault timer expires during an overload current fault (VIMON > 675 mV)
– VEN is below its falling threshold
– VVCC drops below the UVLO threshold
– VOV is above its rising threshold
2. GATE is pulled down by a 1-A current source for 13.5 µs when a hard output short circuit occurs and V(VCC –
SENSE) is greater than 60 mV, i.e., the fast-trip shutdown threshold. After fast-trip shutdown is complete, an
11-mA sustaining current ensures that the external MOSFET remains off.
3. GATE is discharged by a 20-kΩ resistor to GND if the chip die temperature exceeds the OTSD rising
threshold or ENSD is pulled low.
GATE remains low in latch mode and attempts a restart periodically in retry mode.
If used, any capacitor connecting GATE and GND should not exceed 1 μF and it should be connected in series
with a resistor of no less than 1 kΩ. No external resistor should be directly connected from GATE to GND or from
GATE to OUT.
GND: This pin is connected to system ground.
IMON: A resistor connected from this pin to GND scales the current-limit and power-limit settings, as illustrated in
Figure 5. The voltage present at this pin is proportional to the current flowing through sense resistor RSENSE. This
voltage can be used as a means of monitoring current flow through the system. The value of RIMON can be
calculated from Equation 3. This pin should not have a bypass capacitor or any other load except for RIMON.
LATCH: This pin determines whether the TPS24720 operates in latch mode or retry mode. Applying a voltage of
2 V to 5 V to this pin or allowing it to float selects latch mode. Tying the pin to ground selects retry mode. In latch
mode, an overload current fault disables the TPS24720 until EN, ENSD, or VCC is cycled. In retry mode, the
TPS24720 automatically attempts a restart after every sixteen cycles of TIMER charging and discharging. In a
sustained fault in retry mode, the external MOSFET conducts 3.93% of the time; i.e., the duty ratio is 0.0393. If
the LATCH pin is allowed to float, then its open-circuit voltage is approximately 2.28 V.
OUT: This pin allows the controller to measure the drain-to-source voltage across the external MOSFET M1. The
power-good indicator (PGb) relies on this information, as does the power-limiting engine. The OUT pin should be
protected from negative voltage transients by a clamping diode or sufficient capacitors. A Schottky diode of 3 A /
40 V in a SMC package is recommended as a clamping diode for high-power applications. The OUT pin should
be bypassed to GND with a low-impedance ceramic capacitor in the range of 10 nF to 1 µF.
OV: This pin is used to program the device overvoltage level. A voltage of more than 1.35 V on this pin turns off
the external MOSFET. A resistor divider connected from VCC to this pin provides overvoltage protection for the
downstream load. This pin should be tied to GND when not used.
PGb: This active-low, open-drain output is intended to interface to downstream dc/dc converters or monitoring
circuits. PGb pulls low after the drain-to-source voltage of the FET has fallen below 170 mV and a 3.4-ms
deglitch delay has elapsed. It goes open-drain when VDS exceeds 240 mV. PGb assumes high-impedance status
after a 3.4-ms deglitch delay once VDS of M1 rises up, resulting from GATE being pulled to GND at any of the
following conditions
:
• An overload current fault occurs (VIMON > 675 mV).
• A hard output short circuit occurs, leading to V(VCC – SENSE) greater than 60 mV, i.e., the fast-trip shutdown
threshold has been exceeded.
• VEN is below its falling threshold.
8
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•
•
•
•
VENSD is below its threshold.
VVCC drops below the UVLO threshold.
VOV is above its rising threshold.
Die temperature exceeds the OTSD threshold.
This pin can be left floating when not used.
PROG: A resistor from this pin to GND sets the maximum power permitted in the external MOSFET M1 during
inrush. Do not apply a voltage to this pin. If the constant power limit is not desired, use a PROG resistor of
4.99 kΩ. To set the maximum power, use Equation 1,
3125
PLIM =
RPROG ´ RSENSE
(1)
where PLIM is the allowed power limit of MOSFET M1. RSENSE is the load-current-monitoring resistor connected
between the VCC pin and the SENSE pin. RPROG is the resistor connected from the PROG pin to GND. Both
RPROG and RSENSE are in ohms and PLIM is in watts. PLIM is determined by the maximum allowed thermal stress of
MOSFET M1, given by Equation 2,
TJ(MAX) - TC(MAX)
PLIM <
RθJC(MAX)
(2)
where TJ(MAX) is the maximum desired transient junction temperature and TC(MAX) is the maximum case
temperature prior to a start or restart. RӨJC(MAX) is the junction-to-case thermal impedance of the pass MOSFET
M1 in units of °C/W. Both TJ(MAX) and TC(MAX) are in °C.
SENSE: This pin connects to the negative terminal of RSENSE. It provides a means of sensing the voltage across
this resistor, as well as a way to monitor the drain-to-source voltage across the external FET. The current limit
ILIM is set by Equation 3.
0.675 V ´ RSET
ILIM =
RIMON ´ RSENSE
(3)
A fast-trip shutdown occurs when V(VCC – VSENSE) exceeds 60 mV.
SET: A resistor RSET is connected from this pin to the positive terminal of RSENSE. This resistor scales the current
limit and power limit settings. It coordinates with RIMON and RSENSE to determine the current limit value. The value
of RSET can be calculated from Equation 3 (see SENSE).
TIMER: A capacitor CT connected from the TIMER pin to GND determines the overload fault timing. TIMER
sources 10 µA when an overload is present, and discharges CT at 10 µA otherwise. M1 is turned off when VTIMER
reaches 1.35 V. In an application implementing auto-retry after a fault, this capacitor also determines the period
before the external MOSFET is re-enabled. A minimum timing capacitance of 1 nF is recommended to ensure
proper operation of the fault timer. The value of CT can be calculated from the desired fault time tFLT, using
Equation 4.
10 μA
CT =
´ tFLT
1.35 V
(4)
As is explained in the description of the LATCH pin, either latch mode or retry mode occurs if the load current
exceeds the current limit threshold or the fast-trip shutdown threshold, depending on the status of the LATCH
pin. While in latch mode, the TIMER pin continues to charge and discharge the attached capacitor periodically. In
retry mode, the external MOSFET is disabled for sixteen cycles of TIMER charging and discharging. The TIMER
pin is pulled to GND by a 2-mA current source at the end of the 16th cycle of charging and discharging. The
external MOSFET is then re-enabled. The TIMER pin capacitor, CT, can also be discharged to GND during latch
mode or retry mode in the following two ways:
1. A 2-mA current sinks TIMER whenever any of the following occurs:
– VEN is below its falling threshold.
– VVCC drops below the UVLO threshold.
– VOV is above its rising threshold.
2. A 100-kΩ resistor is connected to TIMER and discharges CT at the moment when VENSD drops below its
threshold.
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TIMER is not affected when the die temperature exceeds the OTSD threshold.
VCC: This pin performs three functions. First, it provides biasing power to the integrated circuit. Second, it serves
as an input to the power-on reset (POR) and undervoltage lockout (UVLO) functions. The VCC trace from the
integrated circuit should connect directly to the positive terminal of RSENSE to minimize the voltage sensing error.
Bypass capacitor C1, shown in the typical application diagram on the front page, should be connected to the
positive terminal of RSENSE. A capacitance of at least 10 nF is recommended.
10
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TYPICAL CHARACTERISTICS
1200
5
1000
T = 25°C
Supply Current (µA)
Supply Current (µA)
T = 125°C
4
T = 125°C
800
T = –40°C
T = 25°C
3
2
T = –40°C
600
1
400
0
4
2
6
8
10
12
14
Input Voltage, VVCC (V)
16
18
0
20
Figure 6. Supply Current vs Input Voltage at Normal
Operation (EN = High)
0
4
2
6
8
10
12
14
Input Voltage, VVCC (V)
16
18
20
Figure 7. Supply Current vs Input Voltage at Shutdown
(EN = 0 V)
32
26.5
28
Voltage ,V(VCC – SENSE) (mV)
VVCC = 2.5 V
25.5
25
24.5
VVCC = 18 V
24
T = 125°C
T = 25°C
20
16
T = –40°C
12
8
23.5
–50
–20
10
40
70
Temperature (°C)
100
4
130
Figure 8. Voltage Across RSENSE in Inrush Current
Limiting vs Temperature
0
2
4
6
8
10
Voltage, V(SENSE – OUT) (V)
12
0.25
1.8
Gate Current at Current Limiting
VVCC Voltage = 12 V
32
16
1.2
Gate Current (A)
1.4
8
0
T = 125°C
–8
VVCC = 12 V
1.6
24
T = 25°C
14
Figure 9. Voltage Across RSENSE in Inrush Power Limiting
vs VDS of Pass MOSFET
40
MOSFET Gate Current (µA)
24
0.2
T = –40°C
T = 25°C
0.15
0.1
0.05
1
0.8
0
V(VCC – SENSE)
T = 125°C
0.6
–0.05
0.4
–0.1
0.2
–0.15
–16
T = –40°C
–24
0
–32
–0.2
–0.2
–10
–40
0
5
10
15 20 25 30 35 40
Voltage, V(VCC – SENSE) (mV)
45
50
0
10
20
30
40
–0.25
Time (µs)
55
Figure 10. MOSFET Gate Current vs Voltage Across
RSENSE During Inrush Power Limiting
Voltage, V(VCC – SENSE) (V)
Voltage, V(VCC – SENSE) (V)
VCC Voltage = 12 V
VVCC = 12 V
26
Figure 11. Gate Current During Fast Trip,
VVCC = VGATE = 12 V
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0.7
0.2
T = –40°C
Gate Current (A)
0.6
0.15
T = 25°C
0.5
0.1
0.4
0.05
0.3
0
V(VCC – SENSE)
T = 125°C
0.2
–0.05
0.1
–0.1
0
–0.15
–0.1
–0.2
VVCC = 3.3 V
–0.2
–10
0
10
20
40
30
–0.25
Gate Voltage Referenced to GND, VGATE (V)
0.25
Voltage, V(VCC – SENSE) (V)
TYPICAL CHARACTERISTICS (continued)
0.9
Time (µs)
Figure 12. Gate Current During Fast Trip,
VVCC = VGATE = 3.3 V
T = –40°C
16
12
8
4
0
8
12
Input Voltage, VVCC (V)
16
20
VVCC = 12 V
CT = 10 nF
Fault-Timer Period (ms)
TIMER Activation Voltage Threshold (V)
20
T = 25°C
6
T = –40°C
5
4
1.6
1.2
CT = 4.7 nF
0.8
CT = 1 nF
0.4
4
0
8
12
Input Voltage, VVCC (V)
16
0
–50
20
–20
10
40
70
Temperature (°C)
100
130
Figure 15. Fault-Timer vs Temperature With Various
TIMER Capacitors
2
2.36
VVCC = 12 V
VVCC = 12 V
EN Upper Threshold
1.6
UVLO Threshold Voltage (V)
EN and ENSD Threshold Voltage (V)
T = 125°C
24
2
T = 125°C
Figure 14. TIMER Activation Voltage Threshold vs Input
Voltage at Various Temperatures
1.2
ENSD Threshold
0.8
0.4
0
–50
–20
–10
10
30
50
70
Temperature (°C)
90
110
130
Figure 16. EN and ENSD Threshold Voltage vs
Temperature
12
T = 25°C
28
Figure 13. Gate Voltage With Zero Gate Current vs Input
Voltage
7
3
32
UVLO Upper Threshold
2.32
2.28
UVLO Lower Threshold
2.24
2.20
–50
–20
10
40
70
Temperature (°C)
100
130
Figure 17. UVLO Threshold Voltage vs Temperature
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TYPICAL CHARACTERISTICS (continued)
64
PGb Rising
Fast-Trip Threshold Voltage (mV)
V(SENSE – OUT) Threshold Voltage (mV)
240
220
200
180
PGb Falling
160
140
–50
–20
10
40
70
Temperature (°C)
100
120
VVCC = 18 V
VVCC = 2.5 V
100
80
VVCC = 12 V
60
–50
–20
10
40
70
Temperature (°C)
100
130
Figure 20. PGb Open-Drain Output Voltage in Low State
62
61.5
61
VVCC = 18 V
60.5
10
–20
40
70
Temperature (°C)
100
130
160
140
120
VVCC = 2.5 V
VVCC = 18 V
100
80
VVCC = 12 V
60
–50
10
–20
40
70
Temperature (°C)
100
130
Figure 21. FLTb Open-Drain Output Voltage in Low State
160
0.7
VEN = 0 V
140
T = 125°C
0.6
Supply Current (µA)
Low-State Open-Drain Output Voltage (mV)
VVCC = 2.5 V
62.5
Figure 19. Fast-Trip Threshold Voltage vs Temperature
Low-State Open-Drain Output Voltage (mV)
Low-State Open-Drain Output Voltage (mV)
Figure 18. Threshold Voltage of VDS vs Temperature, PGb
Rising and Falling
140
VVCC = 12 V
63
60
–50
130
160
63.5
120
VVCC = 18 V
VVCC = 2.5 V
100
80
T = 25°C
0.5
0.4
T = –40°C
0.3
VVCC = 12 V
60
–50
–20
10
40
70
Temperature (°C)
100
130
Figure 22. FFLTb Open-Drain Output Voltage in Low State
0.2
0
4
8
12
Input Voltage, VVCC (V)
16
20
Figure 23. Supply Current vs Input Voltage at Various
Temperatures When EN Pulled Low
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TYPICAL CHARACTERISTICS (continued)
0.365
Timer Lower Threshold Voltage (V)
Timer Upper Threshold Voltage (V)
1.344
1.342
VVCC = 18 V
VVCC = 12 V
1.34
1.338
VVCC = 2.5 V
1.336
1.334
–50
–20
10
40
70
Temperature (°C)
100
Figure 24. Timer Upper Threshold Voltage vs Temperature
at Various Input Voltages
–20
10
40
70
Temperature (°C)
10.3
VVCC = 18 V
Timer Sinking Current (µA)
Timer Sourcing Current (µA)
VVCC = 2.5 V
100
130
10.4
10.1
VVCC = 12 V
9.9
9.8
9.7
VVCC = 2.5 V
9.6
9.5
–50
0.36
Figure 25. Timer Lower Threshold Voltage vs Temperature
at Various Input Voltages
10.2
10
VVCC = 12 V
0.357
–50
130
VVCC = 18 V
0.362
VVCC = 18 V
VVCC = 12 V
10.2
10.1
10
VVCC = 2.5 V
9.9
9.8
–20
10
40
70
Temperature (°C)
100
130
9.7
–50
Figure 26. Timer Sourcing Current vs Temperature at
Various Input Voltages
–20
10
40
70
Temperature (°C)
100
130
Figure 27. Timer Sinking Current vs Temperature at
Various Input Voltages
OV, LATCH Threshold Voltage (V)
1.6
OV Upper Threshold
1.4
1.2
Latch Threshold
1
0.8
–50
–20
10
40
70
Temperature (°C)
100
130
Figure 28. OV and LATCH Threshold Voltage vs Temperature
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SYSTEM OPERATION
INTRODUCTION
The TPS24720 provides all the features needed for a positive hot-swap controller. These features include:
• Undervoltage lockout
• Adjustable (system-level) enable
• Turn-on inrush limiting
• High-side gate drive for an external N-channel MOSFET
• MOSFET protection by power limiting
• Adjustable overload timeout, also called an electronic circuit breaker
• Charge-complete indicator for downstream converter coordination
• A choice of latch or automatic restart mode
• A low-power disable mode accessed by holding ENSD low
• MOSFET short detection
• Load overvoltage protection
The typical application diagram, shown on the front page of this datasheet, and oscilloscope plots, shown in
Figure 29 through Figure 31 and Figure 33 through Figure 36, demonstrate many of the functions described
previously.
BOARD PLUG-IN
Figure 29 and Figure 30 illustrate the inrush current that flows when a hot swap board under the control of the
TPS24720 is plugged into a system bus. Only the bypass capacitor charge current and small bias currents are
evident when a board is first plugged in. The TPS24720 is held inactive for a short period while internal voltages
stabilize. In this short period, GATE, PROG, and TIMER are held low and PGb, FLTb, and FFLTb are held
open-drain. When the voltage on the internal VCC rail exceeds approximately 1.5 V, the power-on reset (POR)
circuit initializes the TPS24720 and a start-up cycle is ready to take place.
GATE, PROG, TIMER, PGb, FLTb and FFTb are released after the internal voltages have stabilized and the
external EN (enable) thresholds have been exceeded. The part begins sourcing current from the GATE pin to
turn on MOSFET M1. The TPS24720 monitors both the drain-to-source voltage across MOSFET M1 and the
drain current passing through it. Based on these measurements, the TPS24720 limits the drain current by
controlling the gate voltage so that the power dissipation within the MOSFET does not exceed the power limit
programmed by the user. The current increases as the voltage across the MOSFET decreases until finally the
current reaches the current limit ILIM.
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Figure 29. Inrush Mode at Hot-Swap Circuit Insertion
INRUSH OPERATION
When the TPS24720 activates the MOSFET M1, a current flows into the downstream bulk storage capacitors.
When this current exceeds the limit set by the power-limit engine, the gate of the MOSFET is regulated by a
feedback loop to make the MOSFET current rise in a controlled manner. This not only limits the
capacitor-charging inrush current but it also limits the power dissipation of the MOSFET to safe levels. A more
complete explanation of the power-limiting scheme is given in the section entitled Action of the Constant Power
Engine. At the instant when the current in RSENSE reaches the programmed limit, the TIMER pin begins to charge
the timing capacitor CT with a current of approximately 10 µA. The TIMER pin continues to charge CT until
V(GATE – VCC) reaches the timer activation voltage (6 V for VVCC = 12 V). The TIMER then begins to discharge CT
with a current of approximately 10 µA. This indicates that the inrush mode is finished. If the TIMER exceeds its
upper threshold of 1.35 V before V(GATE – VCC) reaches the timer activation voltage, the GATE pin is pulled to
GND and the hot-swap circuit enters either latch mode or auto-retry mode, depending upon the status of the
LATCH pin (see LATCH in Detailed Pin Descriptions).
The power limit feature is disabled once the inrush operation is finished and the hotswap circuit becomes a
circuit breaker. The TPS24720 will turn off the MOSFET M1 after a fault timer period once the load exceeds the
current limit threshold.
ACTION OF THE CONSTANT-POWER ENGINE
Figure 30 illustrates the operation of the constant-power engine during start-up. The circuit used to generate the
waveforms of Figure 30 was programmed to a power limit of 29.3 W by means of the resistor connected between
PROG and GND. At the moment current begins to flow through the MOSFET, a voltage of 12 V appears across
it (input voltage VVCC = 12 V), and the constant-power engine therefore allows a current of 2.44 A (equal to 29.3
W divided by 12 V) to flow. This current increases in inverse ratio as the drain-to-source voltage diminishes, so
as to maintain a constant dissipation of 29.3 W. The constant-power engine adjusts the current by altering the
reference signal fed to the current limit amplifier. The lower part of Figure 31 shows the measured power
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dissipated within the MOSFET, labeled FET PWR, remaining substantially constant during this period of
operation, which ends when the current through the MOSFET reaches the current limit ILIM. This behavior can be
considered a form of foldback limiting, but unlike the standard linear form of foldback limiting, it allows the power
device to operate near its maximum capability, thus reducing the start-up time and minimizing the size of the
required MOSFET.
I_IN: Input Current, 2 A/div
GAT: Voltage on GATE Pin, 5 V/div
V_DS: Drain-to-Source Voltage of M1, 5 V/div
TIMER: Voltage on TIMER Pin, 500 mV/div
FET_PWR: Power on M1 (product of V_DS and I_IN), 19 W/div
Time: 10 ms/div
C002
Figure 30. Computation of M1 Power Stress During Startup
CIRCUIT BREAKER AND FAST TRIP
The TPS24720 monitors load current by sensing the voltage across RSENSE. The TPS24720 incorporates two
distinct thresholds: a current-limit threshold and a fast-trip threshold.
The functions of circuit breaker and fast-trip turn off are shown in Figure 31 through Figure 34.
Figure 31 shows the behavior of the TPS24720 when a fault in the output load causes the current passing
through RSENSE to increase to a value above the current limit but less than the fast-trip threshold. When the
current exceeds the current-limit threshold, a current of approximately 10 μA begins to charge timing capacitor
CT. If the voltage on CT reaches 1.35 V, then the external MOSFET is turned off. The TPS24720 either latches
off or commences a restart cycle, depending upon the state of the LATCH pin. In either event, fault pin FLTb
pulls low to signal a fault condition. Overload between the current limit and the fast-trip threshold is permitted for
this period. This shutdown scheme is sometimes called an electronic circuit breaker.
The fast-trip threshold protects the system against a severe overload or a dead short circuit. When the voltage
across the sense resistor RSENSE exceeds the 60-mV fast-trip threshold, the GATE pin immediately pulls the
external MOSFET gate to ground with approximately 1 A of current. This extremely rapid shutdown may
generate disruptive transients in the system, in which case a low-value resistor inserted between the GATE pin
and the MOSFET gate can be used to moderate the turn off current. The fast-trip circuit holds the MOSFET off
for only a few microseconds, after which the TPS24720 turns back on slowly, allowing the current-limit feedback
loop to take over the gate control of M1. Then the hot-swap circuit goes into latch mode or auto-retry mode,
depending on pre-determined conditions. Figure 33 and Figure 34 illustrate the behavior of the system when the
current exceeds the fast-trip threshold.
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Figure 31. Circuit-Breaker Mode During Overload Condition
ILIMIT
M1
RSENSE
RGATE
RSET
SET
VCC
7
12
SENSE
GATE
11
10
OUT
8
+
60 mV
–
Server
Amplifier
+
–
Fast Trip
Comparator
A1
60 μA
+
675 mV
IMON
RIMON
6
PROG
VCP
–
Current
Limit Amp
2
RPROG
A2
30 μA
+
B0439-01
Figure 32. Partial Diagram of the TPS24720 With Selected External Components
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Figure 33. Current Limit During Output-Load Short-Circuit Condition (Overview)
Figure 34. Current Limit During Output-Load Short-Circuit Condition (Onset)
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AUTOMATIC RESTART
If LATCH is connected to GND, then the TPS24720 automatically initiates a restart after a fault has caused it to
turn off the external MOSFET M1. Internal control circuits use CT to count 16 cycles before re-enabling M1 as
shown in Figure 35. This sequence repeats if the fault persists. The timer has a 1 : 1 charge-to-discharge current
ratio. For the very first cycle, the TIMER pin starts from 0 V and rises to the upper threshold of 1.35 V and
subsequently falls to 0.35 V before restarting. For the following 16 cycles, 0.35 V is used as the lower threshold.
This small duty cycle often reduces the average short-circuit power dissipation to levels associated with normal
operation and eliminates special thermal considerations for surviving a prolonged output short.
Figure 35. Auto-Restart Cycle Timing
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Figure 36. Latch After Overload Fault
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PGb, FLTb, AND TIMER OPERATIONS
The open-drain PGb output provides a deglitched end-of-inrush indication based on the voltage across M1. PGb
is useful for preventing a downstream dc/dc converter from starting while its input capacitor COUT is still charging.
PGb goes active-low about 3.4 ms after COUT is charged. This delay allows M1 to fully turn on and any transients
in the power circuits to end before the converter starts up. This type of sequencing prevents the downstream
converter from demanding full current before the power-limiting engine allows the MOSFET to conduct the full
current set by the current limit ILIM. Failure to observe this precaution may prevent the system from starting. The
pullup resistor shown on the PGb pin in the typical application diagram on the front page is illustrative only; the
actual connection to the converter depends on the application. The PGb pin may indicate that inrush has ended
before the MOSFET is fully enhanced, but the downstream capacitor will have been charged to substantially its
full operating voltage. Care should be taken to ensure that the MOSFET on-resistance is sufficiently small to
ensure that the voltage drop across this transistor is less than the minimum power-good threshold of 140 mV.
After the hot-swap circuit successfully starts up, the PGb pin can return to a high-impedance status whenever the
drain-to-source voltage of MOSFET M1 exceeds its upper threshold of 340 mV, which presents the downstream
converters a warning flag. This flag may occur as a result of overload fault, output short fault, input overvoltage,
higher die temperature, or the GATE shutdown by UVLO, EN or ENSD.
FLTb is an indicator that the allowed fault-timer period during which the load current can exceed the programmed
current limit (but not the fast-trip threshold) expires. The fault timer starts when a current of approximately 10 μA
begins to flow into the external capacitor, CT, and ends when the voltage of CT reaches TIMER upper threshold,
i.e., 1.35 V. FLTb pulls low at the end of the fault timer. Otherwise, FLTb assumes a high-impedance state.
The fault-timer state requires an external capacitor CT connected between the TIMER pin and GND pin. The
duration of the fault timer is the charging time of CT from 0 V to its upper threshold of 1.35 V. The fault timer
begins to count under any of the following three conditions:
1. In the inrush mode, TIMER begins to source current to the timer capacitor, CT, when MOSFET M1 is
enabled. TIMER begins to sink current from the timer capacitor, CT when V(GATE – VCC) exceeds the timer
activation voltage (see the Inrush Operation section). If V(GATE – VCC) does not reach the timer activation
voltage before TIMER reaches 1.35 V, then the TPS24720 disables the external MOSFET M1. After the
MOSFET turns off, the timer goes into either latch mode or retry mode, depending on the LATCH pin status.
2. In an overload fault, TIMER begins to source current to the timer capacitor, CT, when the load current
exceeds the programmed current limits. When the timer capacitor voltage reaches its upper threshold of
1.35 V, TIMER begins to sink current from the timer capacitor, CT, and the GATE pin is pulled to ground.
After the fault timer period, TIMER may go into latch mode or retry mode, depending on the LATCH pin
status.
3. In output short-circuit fault, TIMER begins to source current to the timer capacitor, CT, when the load current
exceeds the programmed current limits following a fast-trip shutdown of M1. When the timer capacitor voltage
reaches its upper threshold of 1.35 V, TIMER begins to sink current from the timer capacitor, CT, and the
GATE pin is pulled to ground. After the fault timer period, TIMER may go into latch mode or retry mode,
depending on the LATCH pin status.
If the fault current drops below the programmed current limit within the fault timer period, VTIMER decreases and
the pass MOSFET remains enabled.
The behaviors of TIMER are different in the latch mode and retry mode. If the timer capacitor reaches the upper
threshold of 1.35 V, then:
• In latch mode, the TIMER pin continues to charge and discharge the attached capacitor periodically until
TPS24720 is disabled by UVLO, EN, ENSD, or OV, as shown in Figure 36.
• In retry mode, TIMER charges and discharges CT between the lower threshold of 0.35 V and the upper
threshold of 1.35 V for sixteen cycles before the TPS24720 attempts to re-start. The TIMER pin is pulled to
GND at the end of the 16th cycle of charging and discharging and then ramps from 0 V to 1.35 V for the initial
half-cycle in which the GATE pin sources current. This periodic pattern is stopped once the overload fault is
removed or the TPS24720 is disabled by UVLO, EN, ENSD, or OV.
OVERTEMPERATURE SHUTDOWN
The TPS24720 includes a built-in overtemperature shutdown circuit designed to disable the gate driver if the die
temperature exceeds approximately 140°C. An overtemperature condition also causes the FLTb, FFLTb and
PGb pins to go to high-impedance states. Normal operation resumes once the die temperature has fallen
approximately 10°C.
22
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START-UP OF HOT-SWAP CIRCUIT BY VCC OR EN
The connection and disconnection between a load and the input power bus are controlled by turning on and
turning off the MOSFET, M1.
The TPS24720 has two ways to turn on MOSFET M1:
• Increasing VVCC above UVLO upper threshold while EN is already higher than its upper threshold sources
current to the GATE pin. After an inrush period, the TPS24720 fully turns on MOSFET M1.
• Increasing EN above its upper threshold while VVCC is already higher than the UVLO upper threshold sources
current to the GATE pin. After an inrush period, the TPS24720 fully turns on MOSFET M1.
The EN pin can be used to start up the TPS24720 at a selected input voltage VVCC.
To isolate the load from the input power bus, the GATE pin sinks current and pulls the gate of MOSFET M1 low.
The MOSFET can be disabled by any of the following conditions: UVLO, EN, ENSD, load current above the
current-limit threshold, hard short at load, OV, or OTSD. Three separate mechanisms pull down the GATE pin:
1. GATE is pulled down by an 11-mA current source when any of the following occurs.
– The fault timer expires during an overload current fault (VIMON > 675 mV).
– VEN is below its falling threshold.
– VVCC drops below the UVLO threshold.
– VOV is above its rising threshold.
2. GATE is pulled down by a 1-A current source for 13.5 μs when a hard output short circuit occurs and V(VCC –
SENSE) is greater than 60 mV, i.e., the fast-trip shutdown threshold. After fast-trip shutdown is complete, an
11-mA sustaining current ensures that the external MOSFET remains off.
3. GATE is discharged by a 20-kΩ resistor to GND if the chip die temperature exceeds the OTSD rising
threshold or ENSD is pulled low.
MINIMIZATION OF POWER DISSIPATION AT STANDY BY ENSD
The ENSD pin enables the use of TPS24720 in applications requiring a low-power standby mode. When this pin
is pulled below its threshold voltage, all the internal circuitry is switched off and the GATE pin is discharged to
GND through a 20-kΩ resistor. Thus, the MOSFET is disabled and power consumption is kept to a minimum.
The correct procedure to go into standby mode is first to shut down the TPS24720 by using the EN pin and then
to pull the ENSD pin low.
FAULT DETECTION OF MOSFET SHORT WITH FFLTb
One of the salient features of the TPS24720 is the detection of short-circuited MOSFETs by the FFLTb pin. The
FFLTb is pulled low to indicate a FET short if all the following conditions occur.
• EN is below its threshold voltage.
• VVCC is above the UVLO threshold.
• VIMON > 103 mV.
The fact that GATE is turned off but current is still flowing through RSENSE indicates a drain-to-source short.
DESIGN EXAMPLE: POWER-LIMITED START-UP
This design example assumes a 12-V system voltage with an operating tolerance of ±2 V. The rated load current
is 10 A, corresponding to a dc load of 1.2 Ω. If the current exceeds 12 A, then the controller should shut down
and then attempt to restart. Ambient temperatures may range from 20°C to 50°C. The load has a minimum input
capacitance of 470 μF. Figure 37 shows a simplified system block diagram of the proposed application.
This design procedure seeks to control the junction temperature of MOSFET M1 under both static and transient
conditions by proper selection of package, cooling, rDS(on), current limit, fault timeout, and power limit. The design
procedure further assumes that a unit running at full load and maximum ambient temperature experiences a brief
input power interruption sufficient to discharge COUT, but short enough to keep M1 from cooling. A full COUT
recharge then takes place. Adjust this procedure to fit the application and design criteria.
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PROTECTION
RSENSE
0.1 μF
LOAD
M1
0.1 μF
RSET
RGATE
Specifications (at Output):
Peak Current Limit = 12 A
Nominal Current = 10 A
COUT
470 μF
OUT
GATE
SENSE
SET
VCC
12-V Main Bus Supply
RLOAD
1.2 W
IMON
GND
TPS24720
RIMON
TIMER
CT
B0440-01
Figure 37. Simplified Block Diagram of the System Constructed in the Design Example
STEP 1. Choose RSENSE, RSET, and RIMON
The recommended range of the current-limit threshold voltage, V(VCC – SENSE), extends from 10 mV to 42 mV.
Values near the low threshold of 10 mV may be affected by system noise. Values near the upper threshold of
42 mV may be too close to the minimum fast-trip threshold voltage of 52 mV. Values near the middle of this
range help minimize both concerns.
To achieve high efficiency, the power dissipation in RSENSE must be kept to a minimum. A RSENSE of 2 mΩ
develops a voltage of 24 mV at the specified peak current limit of 12 A, while dissipating only 200 mW at the
rated 10-A current. This represents a 0.17% power loss.
For best performance, a current of approximately 0.5 mA (referring to the RECOMMENDED OPERATING
CONDITIONS table) should flow into the SET pin and out of the IMON pin when the TPS24720 is in current limit.
The voltage across RSET nominally equals the voltage across RSENSE, or 24 mV. Dividing 24 mV by 0.5 mA gives
a recommended value of RSET of 48 Ω. A 51.1-Ω, 1% resistor was chosen. Using Equation 3, the value of RIMON
must equal 1437 Ω, or as near as practically possible. A 1.43-kΩ, 1% resistor was chosen.
0.675 V ´ RSET
RIMON =
,
ILIM ´ RSENSE
therefore,
RIMON =
0.675 V ´ 51.1 W
= 1437 W
12 A ´ 2 mW
(5)
STEP 2. Choose MOSFET M1
The next design step is to select M1. The TPS24720 is designed to use an N-channel MOSFET with a
gate-to-source voltage rating of 20 V.
Devices with lower gate-to-source voltage ratings can be used if a Zener diode is connected so as to limit the
maximum gate-to-source voltage the transistor sees.
The next factor to consider is the drain-to-source voltage rating, VDS(MAX), of the MOSFET. Although the
MOSFET only sees 12 V dc, it may experience much higher transient voltages during extreme conditions, such
as the abrupt shutoff that occurs during a fast trip. A TVS may be required to limit inductive transients under such
conditions. A transistor with a VDS(MAX) rating of at least twice the nominal input power-supply voltage is
recommended regardless of whether a TVS is used or not.
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Next select the on-resistance of the transistor, rDS(on). The maximum on-resistance must not generate a voltage
greater then the minimum power-good threshold voltage of 140 mV. Assuming a current limit of 12 A, a
maximum rDS(on) of 11.67 mΩ is required. Also consider the effect of rDS(on) on the maximum operating
temperature TJ(MAX) of the MOSFET. Equation 6 computes the value of rDS(on)(MAX) at a junction temperature of
TJ(MAX). Most manufacturers list rDS(on)(MAX) at 25°C and provide a derating curve from which values at other
temperatures can be derived. Compute the maximum allowable on-resistance, rDS(on)(MAX), using Equation 6.
TJ(MAX) - TA(MAX)
rDS(on)(MAX) =
,
IMAX2 ´ RqJA
therefore,
rDS(on)(MAX) =
150°C - 50°C
(12 A )2 ´ 51°C / W
= 13.6 mW
(6)
Taking these factors into consideration, the TI CSD16403Q5 was selected for this example. This transistor has a
VGS(MAX) rating of 16 V, a VDS(MAX) rating of 25 V, and a maximum rDS(on) of 2.8 mΩ at room temperature. During
normal circuit operation, the MOSFET can have up to 10 A flowing through it. The power dissipation of the
MOSFET equates to 0.24 W and an 9.6°C rise in junction temperature. This is well within the data sheet limits for
the MOSFET. The power dissipated during a fault (e.g., output short) is far larger than the steady-state power.
The power handling capability of the MOSFET must be checked during fault conditions.
STEP 3. Choose Power-Limit Value, PLIM, and RPROG
MOSFET M1 dissipates large amounts of power during inrush. The power limit PLIM of the TPS24720 should be
set to prevent the die temperature from exceeding a short-term maximum temperature, TJ(MAX)2. The short-term
TJ(MAX)2 could be set as high as 150°C while still leaving ample margin to the usual manufacturer’s rating of
175°C. Equation 7 is an expression for calculating PLIM,
(
PLIM
TJ(MAX)2 - é IMAX2 ´ r DS(on) ´ RqCA
ë
£ 0.8 ´
RqJC
) +T
ù
A(MAX) û
,
therefore,
PLIM
130°C - é
êë
£ 0.8 ´
((12 A ) ´ 0.002 W ´ (51°C / W - 1.8°C / W )) + 50°Cúûù = 29.3 W
2
1.8°C / W
(7)
where RθJC is the junction-to-case thermal resistance of the MOSFET, rDS(on) is the its resistance at the maximum
operating temperature, and the factor of 0.8 represents the tolerance of the constant-power engine. For an
ambient temperature of 50°C, the calculated maximum PLIM is 29.3 W. From Equation 1, a 53.6-kΩ, 1% resistor
is selected for RPROG (see Equation 8).
3125
RPROG =
,
PLIM ´ R SENSE
therefore,
RPROG =
3125
= 53.15 kW
29.3 W ´ 0.002 W
(8)
STEP 4. Choose Output Voltage Rising Time, tON, and Timing Capacitor CT
The maximum output voltage rise time, tON, set by timer capacitor CT must suffice to fully charge the load
capacitance COUT without triggering the fault circuitry. Equation 9 defines tON for two possible inrush cases.
Assuming that only the load capacitance draws current during startup,
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COUT ´ PLIM
2 ´ ILIM2
t ON =
+
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COUT ´ VVCC(MAX)2
2 ´ PLIM
COUT ´ VVCC(MAX)
ILIM
if
-
COUT ´ VVCC(MAX)
ILIM
if
PLIM < ILIM ´ VVCC(MAX)
PLIM > ILIM ´ VVCC(MAX)
therefore,
t ON =
470 μF ´ 29.3 W
2 ´ (12 A )
2
470 μF ´ (12 V )
2
+
2 ´ 29.3 W
-
470 μF ´ 12 V
= 0.614 ms
12 A
(9)
The next step is to determine the minimum fault-timer period. In Equation 9, the output rise time is tON. This is the
amount of time it takes to charge the output capacitor up to the final output voltage. However, the fault timer uses
the difference between the input voltage and the gate voltage to determine if the TPS24720 is still in inrush limit.
The fault timer continues to run until VGS rises 6 V (for VVCC = 12 V) above the input voltage. Some additional
time must be added to the charge time to account for this additional gate voltage rise. The minimum fault time
can be calculated using Equation 10,
6 V ´ CISS
tFLT = t ON +
,
IGATE
therefore,
tFLT = 0.614 ms +
6 V ´ 2040 pF
= 1.23 ms
20 μA
(10)
where CISS is the MOSFET input capacitance and IGATE is the minimum gate sourcing current of TPS24720, or
20 μA. Using the example parameters and the CSD16403Q5 data sheet in Equation 10 leads to a minimum fault
time of 1.23 ms. This time is derived considering the tolerances of COUT, CISS, ILIM, PLIM, IGATE, and VVCC(MAX).
The fault timer must be set to a value higher than 1.23 ms to avoid turning off during start-up, but lower than any
maximum fault time limit determined by the device SOA curve.
There is a maximum time limit set by the SOA curve of the MOSFET. Referring to Figure 38, which shows the
CSD16403Q5 SOA curve at TJ = 25°C, the MOSFET can tolerate 12 A with 12 V across it for approximately 20
ms. If the junction temperature TJ is other than 25°C, then the pulse time should be scaled by a factor of
(150°C – TJ) / (150°C – 25°C). Therefore, the fault timer should be set between 1.23 ms and 20 ms. For this
example, we will select 7 ms to allow for variation of system parameters such as temperature, load, component
tolerance, and input voltage. The timing capacitor is calculated in Equation 11 as 52 nF. Selecting the
next-highest standard value, 56 nF, yields a 7.56-ms fault time.
10 μA
CT =
´ tFLT ,
1.35 V
therefore,
CT =
26
10 μA
´ 7 ms = 52 nF
1.35 V
(11)
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IDS – Drain-to-Source Current – A
1k
100
1ms
10
10ms
100ms
Area Limited
by RDS(on)
1
1s
0.1
Single Pulse
RθJA = 94ºC/W (min Cu)
0.01
0.01
0.1
DC
1
10
VDS – Drain-to-Source Voltage – V
100
G009
Figure 38. CSD16403Q5 SOA Curve
STEP 5. Calculate the Retry-Mode Duty Ratio
In retry mode, the TPS24720 is on for one charging cycle and off for 16 charge/discharge cycles, as can be seen
in Figure 35. The first CT charging cycle is from 0 V to 1.35 V, which gives 7.56 ms. The first CT discharging
cycle is from 1.35 V to 0.35 V, which gives 5.6 ms. Therefore, the total time is 7.56 ms + 33 x 5.6 ms = 192.36
ms. As a result, the retry mode duty ratio is 7.56 ms/192.36 ms = 3.93%.
STEP 6. Select R1, R2, and R3 for UV and OV
Next, select the values of the OV and UV resistors, R1, R2, and R3, as shown in the typical application diagram
on the front page. From the TPS24720 electrical specifications, VOVTHRESH = 1.35 V and VENTHRESH = 1.35 V. VOV
is the overvoltage trip voltage, which in this case is 14 V. VUV is the undervoltage trip voltage, which for this
example equals 10.8 V.
R3
VENTHRESH =
´ VOV
R1 + R2 + R3
(12)
VUVTHRESH =
R 2 + R3
´ VUV
R1 + R2 + R3
(13)
Assume R3 is 1 kΩ and use Equation 12 to solve for (R2 + R3). Use Equation 13 and the (R2 + R3) from
Equation 12 to solve for R2 and finally for R3. From Equation 12, (R2 + R3) = 9370.4 Ω. From Equation 13,
R2 = 296 Ω and R1 = 9.074 kΩ. Scaling all three resistors by a factor of ten to use less supply current for these
voltage references and using standard 1% resistor values gives R1 = 90.9 kΩ, R2 = 2.94 kΩ, and R3 = 10 kΩ.
STEP 7. Choose RGATE, R4, R5, R6, and C1
In the typical application diagram on the front page, the gate resistor, RGATE, is intended to suppress
high-frequency oscillations. A resistor of 10 Ω serves for most applications, but if M1 has a CISS below 200 pF,
then 33 Ω is recommended. Applications with larger MOSFETs and very short wiring may not require RGATE. R4,
R5, and R6 are required only if PGb, FLTb, and FFLTb are used; these resistors serve as pullups for the
open-drain output drivers. The current sunk by each of these pins should not exceed 2 mA ( referring to the
RECOMMENDATION OPERATING CONDITIONS table). C1 is a bypass capacitor to help control transient
voltages, unit emissions, and local supply noise while in the disabled state. Where acceptable, a value in the
range of 0.001 μF to 0.1 μF is recommended.
ALTERNATIVE DESIGN EXAMPLE: GATE CAPACITOR (dV/dt) CONTROL IN INRUSH MODE
The TPS24720 can be used in applications that expect a constant inrush current. This current is controlled by a
capacitor connected from the GATE terminal to GND. A resistor of 1 kΩ placed in series with this capacitor
prevents it from slowing a fast-turnoff event. In this mode of operation, M1 operates as a source follower, and the
slew rate of the output voltage approximately equals the slew rate of the gate voltage (see Figure 39).
To implement a constant-inrush-current circuit, choose the time to charge, ∆t, using Equation 14,
C
´ VVCC
Dt = OUT
ICHG
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where COUT is the output capacitance, VVCC is the input voltage, and ICHG is the desired charge current. Set PLIM
to a value greater than VVCC × ICHG to prevent power limiting from affecting the desired current.
To select the gate capacitance use Equation 15.
æ
Dt ö
CGATE = ç IGATE ´
÷ - CISS
VVCC ø
è
(15)
M1
To Load
From Source
RGATE
Part of
TPS24720
CGATE
GATE
IGATE
30 μA
1 kΩ
GND
S0509-01
Figure 39. Gate Capacitor (dV/dt) Control Inrush Mode.
ADDITIONAL DESIGN CONSIDERATIONS
Use of PGb
Use the PGb pin to control and coordinate a downstream dc/dc converter. If this is not done, then a long time
delay is needed to allow COUT to fully charge before the converter starts. An undesirable latch-up condition can
be created between the TPS24720 output characteristic and the dc/dc converter input characteristic if the
converter starts while COUT is still charging; using the PGb pin is one way to avoid this.
Output Clamp Diode
Inductive loads on the output may drive the OUT pin below GND when the circuit is unplugged or during a
current-limit event. The OUT pin ratings can be satisfied by connecting a diode from OUT to GND. The diode
should be selected to control the negative voltage at the full short-circuit current. Schottky diodes are generally
recommended for this application.
Gate Clamp Diode
The TPS24720 has a relatively well-regulated gate voltage of 12 V–15.5 V with a supply voltage VVCC higher
than 4 V. A small clamp Zener from gate to source of M1 is recommended if VGS of M1 is rated below 12 V. A
series resistance of several hundred ohms or a series silicon diode is recommended to prevent the output
capacitance from discharging through the gate driver to ground.
High-Gate-Capacitance Applications
Gate voltage overstress and abnormally large fault-current spikes can be caused by large gate capacitance. An
external gate clamp Zener diode is recommended to assist the internal Zener if the total gate capacitance of M1
exceeds about 4000 pF. When gate capacitor dV/dt control is used, a 1-kΩ resistor in series with CGATE is
recommended (see Figure 39). If the series R-C combination is used for MOSFETs with CISS less than 3000 pF,
then a Zener is not necessary .
28
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Bypass Capacitors
It is a good practice to provide low-impedance ceramic capacitor bypassing of the VCC and OUT pins. Values in
the range of 10 nF to 1 µF are recommended. Some system topologies are insensitive to the values of these
capacitors; however, some are not and require minimization of the value of the bypass capacitor. Input
capacitance on a plug-in board may cause a large inrush current as the capacitor charges through the
low-impedance power bus when inserted. This stresses the connector contacts and causes a short voltage sag
on the input bus. Small amounts of capacitance (e.g., 10 nF to 0.1 µF) are often tolerable in these systems.
Output Short-Circuit Measurements
Repeatable short-circuit testing results are difficult to obtain. The many details of source bypassing, input leads,
circuit layout and component selection, output shorting method, relative location of the short, and instrumentation
all contribute to variation in results. The actual short itself exhibits a certain degree of randomness as it
microscopically bounces and arcs. Care in configuration and methods must be used to obtain realistic results. Do
not expect to see waveforms exactly like those in the data sheet; every setup differs.
Layout Considerations
TPS24720 applications require careful attention to layout to ensure proper performance and to minimize
susceptibility to transients and noise. In general, all traces should be as short as possible, but the following list
deserves first consideration:
• Decoupling capacitors on VCC pin should have minimal trace lengths to the pin and to GND.
• Traces to SET and SENSE must be short and run side-by-side to maximize common-mode rejection. Kelvin
connections should be used at the points of contact with RSENSE (see Figure 40).
• SET runs must be short on both sides of RSET.
• Power path connections should be as short as possible and sized to carry at least twice the full-load current,
more if possible.
• Connections to GND and IMON pins should be minimized after the previously described connections have
been placed.
• The device dissipates low power, so soldering the thermal pad to the board is not a requirement. However,
doing so improves thermal performance and reduces susceptibility to noise.
• Protection devices such as snubbers, TVS, capacitors, or diodes should be placed physically close to the
device they are intended to protect, and routed with short traces to reduce inductance. For example, the
protection Schottky diode shown in the typical application diagram on the front page of the data sheet should
be physically close to the OUT pin.
LOAD CURRENT
PATH
LOAD CURRENT
PATH
RSENSE
SET
RSET
VCC
SET
SENSE
RSET
TPS24720
TPS24720
Method 1
Method 2
M0217-01
Figure 40. Recommended RSENSE Layout
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REVISION HISTORY
Changes from Revision A (April 2011) to Revision B
Page
•
Changed voltages in PGb pin description from 140 mV and 340 mV to 170 mV and 240 mV. ........................................... 8
•
Changed RIMON equation ..................................................................................................................................................... 24
Changes from Revision Original (March 2011) to Revision A
•
30
Page
Corrected voltages shown in the block diagram ................................................................................................................... 6
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PACKAGE OPTION ADDENDUM
www.ti.com
14-May-2011
PACKAGING INFORMATION
Orderable Device
Status
(1)
Package Type Package
Drawing
Pins
Package Qty
Eco Plan
(2)
TBD
Lead/
Ball Finish
Call TI
MSL Peak Temp
(3)
Samples
(Requires Login)
TPS24720RGT
PREVIEW
QFN
RGT
16
Call TI
TPS24720RGTR
ACTIVE
QFN
RGT
16
3000
Green (RoHS
& no Sb/Br)
CU NIPDAU Level-2-260C-1 YEAR
TPS24720RGTT
ACTIVE
QFN
RGT
16
250
Green (RoHS
& no Sb/Br)
CU NIPDAU Level-2-260C-1 YEAR
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
13-May-2011
TAPE AND REEL INFORMATION
*All dimensions are nominal
Device
Package Package Pins
Type Drawing
SPQ
Reel
Reel
A0
Diameter Width (mm)
(mm) W1 (mm)
B0
(mm)
K0
(mm)
P1
(mm)
W
Pin1
(mm) Quadrant
TPS24720RGTR
QFN
RGT
16
3000
330.0
12.4
3.3
3.3
1.1
8.0
12.0
Q2
TPS24720RGTT
QFN
RGT
16
250
180.0
12.4
3.3
3.3
1.1
8.0
12.0
Q2
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
13-May-2011
*All dimensions are nominal
Device
Package Type
Package Drawing
Pins
SPQ
Length (mm)
Width (mm)
Height (mm)
TPS24720RGTR
QFN
RGT
16
3000
346.0
346.0
29.0
TPS24720RGTT
QFN
RGT
16
250
190.5
212.7
31.8
Pack Materials-Page 2
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