MOLDED POWER CHOKE COIL PIC1036HU SERIES 1. PART NO. EXPRESSION : PIC1036HUR56MN(a) (b) (c) (d) (e) (f) (g) (a) Series code (e) Tolerance code : M = ± 20% (b) Dimension code (f) F : RoHS Compliant (c) Type code (g) 11 ~ 99 : Internal controlled number (d) Inductance code : R56 = 0.56uH 2. CONFIGURATION & DIMENSIONS : A C G D R56 YYWW E B B F Date code Unit:m/m A B C D E F G 14.3± 0.3 10.0± 0.3 3.4± 0.2 1.2± 0.2 3.0± 0.3 0~1.1 2.2± 0.2 3. SCHEMATIC : 4. MATERIALS : d (a) Core : Magnetic metal powder or equivalent (b) Wire : Polyester wire or equivalent (c) Solder Plating : 100% Pb free solder (d) Ink : Halogen-free ketone c a b 5. GENERAL SPECIFICATION : a) Test Freq. : L : 100KHz/1V b) Ambient Temp. : 25° C c) Operating Temp. : -40° C to +125° C d) Storage Temp. : -40° C to +125° C e) Humidity Range : 50 ~ 60% RH (Product without taping) HF Halogen Free f) Heat Rated Current (Irms) : Will cause the coil temp. rise approximately ǻt of 40°C (keep 1min.) g) Saturation Current (Isat) : Will cause L0 to drop 20% typical. (keep quickly) h) Part Temperature (Ambient+Temp. Rise) : Should not exceed 125° C under worst case operating conditions. NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 1 MOLDED POWER CHOKE COIL PIC1036HU SERIES 6. ELECTRICAL CHARACTERISTICS : Inductance L 0 ( µH ) ± 20% @ 0 A Irms (A) Typ. Isat (A) Typ. DCR ( mȍ ) Typ. @ 25° C DCR ( mȍ ) Max. @ 25° C PIC1036HUR22MN- 0.22 31.5 58 1.22 1.32 PIC1036HUR33MN- 0.33 28 50.5 0.9 1.20 PIC1036HUR47MN- 0.47 24 42 1.8 2.4 PIC1036HUR56MN- 0.56 21.5 39 2.4 2.82 PIC1036HUR68MN- 0.68 20 36 3.0 3.32 PIC1036HU1R0MN- 1.00 18.5 34 3.45 3.74 PIC1036HU1R5MN- 1.50 15 27 6.41 5.84 PIC1036HU3R3MN- 3.30 9 16.5 14.4 15.5 PIC1036HU4R7MN- 4.70 7.5 13.5 21.8 23.5 Part No. 7. CHARACTERISTICS CURVES : 120 PIC1036HUR33MN TMPC1036HU-R33 0.8 100 100 80 0.2 60 40 0.1 INDUCTANCE (uH) 80 TEMP. RISE(oC) INDUCTANCE (uH) 0.3 0.6 60 0.4 40 TEMP. RISE(oC) PIC1036HUR22MN TMPC1036HU-R22 0.4 0.2 20 20 0 0 0 9.5 19 28.5 38 47.5 57 0 0 0 10.1 DC CURRENT(A) 20.2 30.3 40.4 50.5 DC CURRE NT(A) HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 2 MOLDED POWER CHOKE COIL PIC1036HU SERIES 7. CHARACTERISTICS CURVES : 60 0.4 TEMP. RISE(oC) INDUCTANCE (uH) 90 INDUCTANCE (uH) 0.8 0.6 PIC1036HUR56MN TMPC1036HU-R56 1.5 120 100 1.2 80 0.9 60 0.6 40 0.3 20 TEMP. RISE(oC) PIC1036HUR47MN TMPC1036HU-R47 1 30 0.2 0 0 0 6 12 18 24 30 36 0 0 42 6.5 13 PIC1036HUR68MN TMPC1036HU-R68 39 PIC1036HU1R0MN TMPC1036HU-1R0 1.2 80 1.2 120 0.9 60 0.9 90 0.6 40 0.6 60 0.3 20 0.3 30 0 0 9 18 27 0 36 0 0 DC CURRENT(A) 6.8 13.6 20.4 27.2 6 80 5 2 60 1.5 40 1 INDUCTANCE (uH) 100 TEMP. RISE(oC) 2.5 PIC1036HU3R3MN TMPC1036HU-3R3 150 120 4 90 3 60 2 20 0.5 30 1 0 0 0 5.4 10.8 16.2 DC CURRENT(A) 34 DC CURRENT(A) PIC1036HU1R5MN TMPC1036HU-1R5 3 150 TEMP. RISE(oC) INDUCTANCE (uH) 1.5 TEMP. RISE(oC) INDUCTANCE (uH) 32.5 100 0 INDUCTANCE (uH) 26 DC CURRENT(A) DC CURRENT(A) 1.5 19.5 21.6 27 TEMP. RISE(oC) 0 0 0 0 4 8 12 16 20 DC CURRENT(A) HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 3 MOLDED POWER CHOKE COIL PIC1036HU SERIES 7. CHARACTERISTICS CURVES : PIC1036HU4R7MN TMPC1036HU-4R7 8 150 120 90 4 60 TEMP. RISE(oC) INDUCTANCE (uH) 6 2 30 0 0 0 3 6 9 12 15 18 DC CURRENT(A) HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 4 MOLDED POWER CHOKE COIL PIC1036HU SERIES 8. RELIABILITY AND TEST CONDITION ITEM PERFORMANCE TEST CONDITION Electrical Characteristics Test Inductance Refer to standard electrical characteristics list HP4284A, CH11025, CH3302, CH1320, CH1320S LCR meter. DCR CH16502, Agilent33420A Micro-Ohm Meter. Heat Rated Current (Irms) Irms(A) will cause the coil temperature rise approximately ǻT of 40°C without core loss 1. Applied the allowed DC current(keep 1min). 2. Temperature measured by digital surface thermometer Saturation Current (Isat) Isat(A) will cause Lo to drop ǻL20% typical (keep quickly). Reliability Test Temperature Test Electric specification should be satisfied Temperature : 125± 2° C Time : 1000± 12hrs Measured at room temperature after placing for 2 to 3hrs (MIL-PRF-27) Low Temperature Life Test Temperature : -40± 2° C Time : 500± 12hrs Measured at room temperature after placing for 2 to 3hrs Thermal Shock Conditions of 1 cycle. Step Temperature (° C) 1 -40+0/-2 15± 1 2 Room Temperature 3 +125+2/-0 Within <0.2 15± 1 Times (min.) Total : 300 cycles Measure at room temperature after placing for 2 to 3 hrs. (AEC-Q200-REV C) Humidity Resistance Temperature : 85± 2° C Humidity : 85± 3% RH Time : 1000± 12hrs Measured at room temperature after placing for 2 to 3hrs (AEC-Q200-REV C) Random Vibration Test Frequency : 10-2000-10Hz for 20 min. Amplitude: Parts mounted within 2" from any secure point Directions and times : X, Y, Z directions for 20 min. This cycle shall be performed 12 times in each of three mutually perpendicular directions. (Total 12hours). (MIL-STD-202 Method 204 D Test condition B) Reflow Test Preheat : 150± 5° C Duration : 5 minutes Temperature : 260± 5° C, 20-40 seconds (IPC/JEDEC J-STD-020C) Solder test Terminals should be covered by over 95% solder on visual inspection. After dip into fluxˈdip into solder 235± 5° C, 4± 1seconds Flux, solder for lead free (ANSI/J-STD-002C Method B) HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 5 MOLDED POWER CHOKE COIL PIC1036HU SERIES 9. SOLDERING AND MOUNTING : 9-1. Recommended PC Board Pattern 10.5 Ref. 3.5 Ref. 10.5 Ref. 3.0 Ref. 9-2. Soldering Mildly activated rosin fluxes are preferred. The minimum amount of solder can lead to damage from the stresses caused by the difference in coefficients of expansion between solder, chip and substrate. Our terminations are suitable for all wave and re-flow soldering systems. If hand soldering cannot be avoided, the preferred technique is the utilization of hot air soldering tools. 9-2.1 Solder Re-flow : Recommended temperature profiles for re-flow soldering in Figure 1. 9-2.2 Soldering Iron (Figure 2) : Preheating Soldering Natural cooling 20~40s TP(260° C/40s max.) 217 200 150 60~150s 60~180s 25 480s max. TEMPERATURE ° C TEMPERATURE ° C Products attachment with soldering iron is discouraged due to the inherent process control limitations. In the event that a soldering iron must be employed the following precautions are recommended. Note : a) Preheat circuit and products to 150° C. b) 355° C tip temperature (max) c) Never contact the ceramic with the iron tip d) 1.0mm tip diameter (max) e) Use a 20 watt soldering iron with tip diameter of 1.0mm f) Limit soldering time to 4-5 secs. Preheating Soldering Natural cooling 350 150 Time(sec.) Gradual Cooling Over 1min. Within 4-5s Reflow times: 3 times max. Iron Soldering times: 1 time max. Figure 1. Re-flow Soldering Figure 2. Iron Soldering HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 6 MOLDED POWER CHOKE COIL PIC1036HU SERIES 10. PACKAGING INFORMATION : 10-1. Reel Dimension COVER TAPE ØC B D 2.0± 0.5 A EMBOSSED CARRIER Type A(mm) B(mm) C(mm) D(mm) 13" x 24mm 24.0± 0.5 100± 2.0 13.5± 0.5 330 10-2 Tape Dimension Po D P2 t F 2 D Bo W 1 P 5° Ko Ao Series Ao(mm) Bo(mm) Ko(mm) P(mm) W(mm) F(mm) t(mm) D(mm) D1(mm) P0(mm) P2(mm) PIC1036HU 10.5± 0.1 15± 0.1 3.7± 0.1 16.0± 0.1 24.0± 0.3 11.5± 0.1 0.4± 0.05 1.5± 0.1 1.5± 0.1 4.0± 0.1 2.0± 0.1 10-3. Packaging Quantity Size PIC1036HU Chip / Reel 500 Inner Box 1000 Carton 4000 HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 7 MOLDED POWER CHOKE COIL 10-4. Tearing Off Force PIC1036HU SERIES The force for tearing off cover tape is 10 to 130 grams in the arrow direction under the following conditions. (referenced ANSI/EIA-481-C-2003 of 4.11 standard) F 165° to 180° Top cover tape Room Temp. (° C) Room Humidity (%) Room atm (hPa) Tearing Speed (mm/min) 5~35 45~85 860~1060 300 Base tape Application Notice 1. Storage Conditions : To maintain the solderabililty of terminal electrodes : a) Temperature and humidity conditions : Less than 30° C and 70% RH. b) Recommended products should be used within 6 months from the time of delivery. c) The packaging material should be kept where no chlorine or sulfur exists in the air. 2. Transportation : a) Products should be handled with care to avoid damage or contamination from perspiration and skin oils. b) The use of tweezers or vacuum pick up is strongly recommended for individual components. c) Bulk handling should ensure that abrasion and mechanical shock are minimized. HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 11.03.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 8