CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application ■ Features 1. 2. 3. 4. 5. 6. RoHS compliant Radial leaded devices Wide resistance range in telecom area from 7 to 50Ω Agency recognition: UL/cUL/TUV Compliant with ITU-T standards Operating temperature range：0 ~ +60°C (V=Vmax) -25 ~+125°C (V=0) Recommended Applications 1. Cable Modem, ADSL Modem with VOIP 2. Customer Premise Equipment (CPE) 3. Central Office (CO) 4. Access Equipment (AE) 5. Main Distribution Frame (MDF) 6. Public Switched Telephone Network (PSTN) 7. Exchanger Part Number Code P P L 0 9 1 0 0 M A 0 B 5 Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Product Code PPL PTC Thermistor for overload protection Dimensions 07 ψ7mm 09 ψ9mm 13 ψ13mm K L M H N Y ±10% ±15% ±20% ±25% ±30% Special THINKING ELECTRONIC INDUSTRIAL Co., LTD. 7Ω 80℃ 100℃ 120℃ 140℃ Y X V W Voltage A4 B5 C0 Resistance (R25) 7R0 100 500 P8 A0 A2 A4 140VAC 250VAC 300VAC 16 Packaging Curie temperature Tolerance of R25 15 U Bulk Ammo Box Pitch 12.7mm Ammo Box Pitch 15mm Taping & Reel Pitch 12.7mm Taping & Reel Pitch 15mm Internal Control Code 10Ω 50Ω 1 www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application ■ Structure and Dimensions Dip structure D T H P 3.0~4.0 d (Unit: mm) D T H d P max max max ±0.02 ±1.0 PPL137R0A0B5 15 5 18.5 0.6 5 PPL07100A0B5 10.5 5 13.5 0.6 5 PPL09100A0B5 12 5 15.5 0.6 5 PPL07180A0B5 9 5 12.5 0.6 5 PPL09180A0B5 11 5 14.5 0.6 5 PPL07250A0B5 9 5 12.5 0.6 5 PPL09250A0B5 11 5 14.5 0.6 5 PPL07390A0B5 9 5 12.5 0.6 5 PPL09390A0B5 11 5 14.5 0.6 5 PPL07500A0C0 9 5 12.5 0.6 5 PPL09500A0C0 11 5 14.5 0.6 5 Part no. THINKING ELECTRONIC INDUSTRIAL Co., LTD. 2 www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application ■ Characteristics Nominal Zero-power Resistance Nonoperating Current at 25℃ Nonoperating Current at 40℃ Trip Current at 25℃ R25 (Ω) IN (mA) @25℃ IN (mA) @40℃ It (mA) @25℃ 3A→ 0.5A 1A→ 0.5A 0.5A→ 0.15A (VAC) Imax(A) UL/ cUL TUV PPL137R0□A0B5 7 180 170 540 3 20 90 250 3 √ √ PPL07100□A0B5 10 130 120 390 0.8 8.0 35 250 2.5 √ √ PPL09100□A0B5 10 140 130 390 0.8 8.0 35 250 3 √ √ PPL07180□A0B5 18 110 100 330 0.4 2.5 10 250 3 √ √ PPL09180□A0B5 18 110 100 330 0.4 2.5 10 250 3 √ √ PPL07250□A0B5 25 90 80 225 0.35 2.0 10 250 3 √ √ PPL09250□A0B5 25 75 70 225 0.35 2.0 10 250 3 √ √ PPL07390□A0B5 39 70 65 180 0.3 1.0 4.0 250 3 √ √ PPL09390□A0B5 39 70 65 180 0.3 1.0 4.0 250 3 √ √ PPL07500□A0C0 50 60 55 165 0.15 0.8 3.5 300 3 √ √ PPL09500□A0C0 50 65 60 165 0.15 0.8 3.5 300 3 √ √ Part No. Responding Time （s） Max Max. Voltage Current Safety Approvals Note1: □=Tolerance of R25 Note2: UL/cUL File No. E138827 TUV File No. R 50171789 THINKING ELECTRONIC INDUSTRIAL Co., LTD. 3 www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application R-T Characteristic Curves (Typical) 108 PPLXX500 A0B5 PPLXX390 A0B5 PPLXX250 A0B5 PPLXX180 A0B5 PPLXX100 A0B5 PPLXX7R0 A0B5 107 Resistance (Ω) 106 105 104 103 102 101 100 25 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Temperature (℃ ℃) ■ Circuit for Typical Application Primary Secondary Protection Protection PTC PTC Subscriber Loop Interface Subscriber Lines PTC THINKING ELECTRONIC INDUSTRIAL Co., LTD. Voltage Circuit (SLIC) Clamp or Transformer PTC 4 www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application ■ Soldering Recommendation Wave Soldering Profile Preheating (air) Soldering Cooling 260℃ max. Temperature Note 2 Note 3 130±20℃ Note 1 Tamb 30~90sec <1sec Time <10sec Note 1: (1~3)℃/sec Note 2: Approx. 200℃/sec Note 3: 5℃/sec Max Recommended Reworking Conditions with Soldering Iron Item Conditions Temperature of Soldering Iron-tip 360℃ (max.) Soldering Time 3 sec (max.) Distance from coating 2 mm (min.) THINKING ELECTRONIC INDUSTRIAL Co., LTD. 5 www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application ■ Reliability Item Standard Test conditions / Methods Specifications After gradually applying the force specified and keeping the unit fixed for 10±1 sec., the two terminals shall be visually examined for any damage. Terminal diameter (mm) 0.35<d≦0.5 0.5<d≦0.8 0.8<d≦1.25 Tensile Strength of IEC60068-2-21 Terminals Force T(N) 5.0 10.0 20.0 ∣∣R/R25∣≦20% No visible damage At least 95% of terminal electrode is covered by new solder Solderability IEC60068-2-20 245±3℃ ,3±0.3sec, 4±1mm from body . Resistance to Soldering Heat IEC60068-2-20 260±3℃, 10±1 sec, 4±1mm from body ∣∣R/R25∣≦20% No visible damage Vibration IEC60068-2-6 Frequency range:10~55Hz Amplitude:0.75mm or 98m/S2 Direction:3 mutually perpendicular directions ,2hrs each. ∣∣R/R25∣≦20% No visible damage Shock IEC60068-2-27 Wave: half-sine Acceleration:50m/s2 ∣∣R/R25∣≦20% No visible damage ⊿V:1.0m/s Pulse time:30ms The rapid change conditions shown below shall be repeated 5 cycles. Step Temperature(℃) Period(minutes) 1 -40 ± 3 30 ± 3 2 Room temperature 5±3 3 85 ± 2 30 ± 3 4 Room temperature 5±3 Rapid Change of IEC60068-2-14 Temperature Climatic sequence IEC60738-1 +40 ℃,20%R.H X 24hrs →100 ℃ X 16hrs→25℃ X 2hrs→ +40 ℃,95%R.HX 24hrs→ 0 ℃ X 2hrs→+40 ℃,95%R.HX 24hrs→ 25 ℃ X (1~2)hrs ∣∣R/R25∣≦20% No visible damage ∣∣R/R25∣≦20% No visible damage ∣∣R/R25∣≦20% No visible damage High Temperature IEC60068-2-2 Storage 60 ℃, for High Temperature Continuous Load IEC60738-1 60℃ , Vmax, It<I<Imax for 1000 hrs ∣∣R/R25∣≦20% No visible damage Damp Heat, Steady State IEC60068-2-3 40±2℃,90~95%RH, for 1000±2 hrs ∣∣R/R25∣≦20% No visible damage Over Current Specification Standard 220Vrms, 3A, 60s on and 600s off , ×20 cycles Power Contact ITU-T K.20 9.4 230Vrms,10Ω, 15Min Lightning Surge ITU-T K30 4.2.5 Power Induction 1000 hrs Specification Standard DC:1.0KV﹐10/1000µs,25A,×30 cycles DC:1.5KV﹐10/310µs,37.5A,x10cycles 650Vrms,600Ω,1s on and 60s off ×10 cycles THINKING ELECTRONIC INDUSTRIAL Co., LTD. 6 ∣△R/R25∣≦20% No visible damage ∣△R/R25∣≦20% No visible damage ∣△R/R25∣≦20% No visible damage ∣△R/R25∣≦20% No visible damage www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application ■ Packaging Lead Space 7.5mm (P0=12.7mm) Lead Space 5.0mm & 7.5mm (P0=15mm) Lead Space 5.0mm (P0=12.7mm) THINKING ELECTRONIC INDUSTRIAL Co., LTD. 7 www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application (Unit: mm) Index Parameter P Lead spacing 5 7.5 5 7.5 ±1 P0 Sprocket hole pitch 12.7 12.7 15 15 ±0.3 P1 Lead location 3.85 8.95 5 3.75 ±1 P2 Component pitch Nominal dimensions Tolerance 12.7 (D≦10) 15.0 (D≦10) 25.4 (D>10) 30.0 (D>10) ±1 H0 Height between component and tape centre 16 16 16 16 +0.5 W Carrier tape width 18 18 18 18 ±1 W0 Adhesive tape width 12 12 12 12 ±1 W1 Sprocket hole position 9 9 9 9 ±1 W2(max) Adhesive tape position 3 3 3 3 Max. 3 △P Component alignment 1 1 1 1 Max. 1 △h Component alignment 2 2 2 2 Max. 2 A Tip length 0.5 0.5 0.5 0.5 Max. 0.5 D0 Sprocket hole diameter 4 4 4 4 ±0.2 t Total tape thickness 0.6 0.6 0.6 0.6 ±0.2 Quantity Bulk Packing Type Quantity (Pcs/bag) Φ≦10 200 10<Φ<20 100 Reel Packing (Unit: mm) Type Quantity (Pcs/Reel) 07<Φ≦12 1000 12<Φ≦16 750 46±1 31±1 340±10 THINKING ELECTRONIC INDUSTRIAL Co., LTD. 8 www.thinking.com.tw 2010.08 CPTC Thermistor： ：Dip Type PPL Series Overload Protection for Telecom Application Ammo Packing (Unit: mm) ■ 07<Φ≦12 750 12<Φ≦16 500 50±5 Quantity(pcs/Box) 18 5± 5 348±5 Type Storage condition of products Storage Conditions : 1. Storage Temperature : -10℃~+40℃ 2. Relative Humidity : ≦75%RH 3. Keep away from corrosive atmosphere and sunlight. Period of Storage : 1 year THINKING ELECTRONIC INDUSTRIAL Co., LTD. 9 www.thinking.com.tw 2010.08